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Contactors Panorama

Features & Advantages

Contactor

Compact Modular Design - Design Flexibility - Space Saving Safety First

- Finger Safe IEC rated IP 20 Terminals - Power & Control Terminals Touch-Safe

Auxiliary Contact In-built - Stocking & Specifying Made Easy

Low Power Consumption Coils - Energy Saving - Down Sizing of Control Transformer

Installation Made Easy

- DIN Rail Mounting or Screw Mount - Assembly Time & Labour Saving

Protective Security Cover

- Prevents Accidental Manual Operation - Prevents Dust Entry

Its all about ...

Life & Performance

Introduction

TC robusTa Contactor is manifestation of understanding discerning customers requirements and applications. As the name suggests, robusTa Contactor are built for high performance assuring designs flexibility, safety and cost effective solutions. robusTa Contactor are manufactured in our State-of-the-Art fully integrated ISO 90001 Certified manufacturing facility possessing comprehensive infrastructure inclusive of design, tooling, component manufacturing, assembling and testing to ensure World Class Products. robusTa Contactors are user friendly, highly reliable & its modular design affords product selection with cost effective solutions. robusTa Contactor & Overload Relay meets latest IEC, UL, CSA & CE Standards possessing Global accreditation. They conform to IEC60947-4-1.

robusTa Contactor starting solutions advantages

n World Class Superior functional aesthetics n Complete & harmonized 3& 4P Contactor range - 3P ContactorAC3 rating 9~95A, 4 frame sizes, AC/ DC - 3P Contactor AC3 rating 115~800A, 8 frame sizes, AC/ DC - 4P Contactor AC1 rating 25~125A, 4 frame sizes, AC / DC - 4P Contactor AC1 rating 200~1600A, 8 frame sizes, AC / DC n n Safety first - Power & Control terminals are finger touch proof. Energy Saving magnet coils in both AC & DC variants

n Compact Modular design for flexibility n Saves inventory cost - Common Add -On Accessories n High Mechanical & Electrical life

n Short Circuit Protection, Type -1 & 2 Co-ordination

Industrial Applications
n Motor Controls n Pumps n Machine Tools n Printing & Packaging Machines n Compressors n Power Supply Solutions n HVAC n Cranes n Elevator & Escalators n Wind Mills n Solar System

The Grill

robusTa Contactor Series - 3 Pole

Conforming: IS 13947-4-1 / IEC 60947-4-1

Technical Parameters - Contactor: 9A ~ 95A

Types
Maximum Rated Current for AC3 Duty Rated Operational Voltage: Ue Thermal Current: Ith kW / HP 4 / 5.5 2 5 7.5 25A kW / HP 5.5 / 7.5 3 7.5 10 30 - 5 to + 55oC AC / DC 50 Or 60 Hz 3600 20 0.10~13.0 Front Mounted: Side Mounted: Pneumatic Timer Front Mounted: Star Delta Timer: Mechanical Interlock Surge Suppressor Horizontally Mounted:
1 NO, 1NC, 2NO, 1 NO+1NC, 2NC, 4NO, 3NO+1NC, 2NO+2NC, 1NO+3NC, 4NC

3 Pole

AC DC

TC1-D09 TP1-D09 9A

TC1-D12 TP1-D12 12A 690

TC1-D18 TP1-D18 18A

TC1-D22 TP1-D22 22A

32A kW / HP 9 / 12.5 5 10 15 kW / HP 11 / 15 -

Power Rating for Motor Control for AC3 Duty <=55C, Conforming to UL, CSA

415V 230V

460/480V 575/600V Mounting Position Ambient Air Temperature (Operational) Maximum Operating Rate Operations / Hrs. Mechanical Life Thermal / Electronic Overload Relay Auxillary Contact Block

1NO+1NC, 2NC On Delay 1NO+1NC (0.1~180 Sec) OFF Delay 1NO+1NC (0.1~180 Sec) 1 NO+1NC (0.1~30 Sec) AC: TC1D09 - TC1D95 DC: TP1D09 - TP1D80
Varistor AC/DC: 24~48V, 110~240V RC Circuit AC: 24~48V, 110~240V, 380~440V

Contactor AC Coil Voltage for 3 Pole Contactors 9A~95A & Control Relays TCA2-DN/TC1-D 50Hz 50/60Hz 24 B5 B7 48 E5 E7 110* F5 F7

Voltage 220* M5 M7 240* U5 U7 415 N5 N7

AC

Over-all dimensions in (mm)

DC

TC1-D25 TP1-D25 25A

TC1-D32 TP1-D32 32A

TC1-D38 TP1-D38 38A

TC1-D40 TP1-D40 40A 690

TC1-D50 TP1-D50 50A

TC1-D65 TP1-D65 65A

TC1-D80 TP1-D80 80A

TC1-D95 TP1-D95 95A

40A kW / HP 11 / 15 7.5 15 20 kW / HP 15 / 20 10 20 25

50A kW / HP 18.5 / 25 -

60A kW / HP 22 / 30 10 30 30 30 - 5 to + 55' kW / HP 25 / 35 15 40 40

80A kW / HP 37 / 50 20 50 50 kW / HP 45 / 60 25 60 60

125A kW / HP 45 / 60 25 60 60

3600 16 13.0~37.0 40.0~63.0 10 63.0~93.0

Contactor DC Coil Voltage for 3 Pole Contactors 9A~95A & Control Relays TCA3-DN/ TP1-D Normal Coil Wide band Coil# 24 BD BW 48 ED EW

Voltage 72 SD 110 FD FW 220 MD -

robusTa Contactor Series - 3 Pole

Conforming: IS 13947-4-1 / IEC 60947-4-1

Technical Parameters - Contactor: 115A ~ 780A

Types
Maximum Rated Current for AC3 Duty Thermal Current: Ith Rated Operational Voltage : Ue kW / HP Power Rating for Motor Control for AC3 Duty Conforming to UL, CSA <=55C,415V 230V 460/480V 575/600V Mounting Position Ambient Air Temperature Operation Maximum Operating Rate (Operations/hrs) Mechanical Life Thermal/electronic Overload Relay Auxillary Contact Block Front Mounted: Side Mounted: Pneumatic Timer Front Mounted: Star Delta Timer: Mechanical Interlock Horizontally Mounted: Vertically Mounted: Surge Suppressor AC/DC 50 OR 60 Hz 59 / 80 40 75 100 kW / HP 80 / 108 50 100 125

3 Pole

AC DC

LC1-F115 LC1-F1154 115A 200A

LC1-F150 LC1-F1504 150A 250A 1000A

LC1-F185 LC1-F1854 185A 275A

LC1-F225 LC1-F2254 225A 315A

kW / HP 100 / 136 60 125 150

kW / HP 110 / 148 65 130 155

30 -5 to + 55oC 2400
10 65.0~200.0
1NO, 1NC, 2NO, 1 NO+1NC, 2NC, 4NO, 3NO+1NC, 2NO+2NC, 1NO+3NC, 4NC

1N0+1NC , 2NO On Delay 1NO+1NC (0.1~180 Sec) OFF Delay 1NO+1NC (0.1~180 Sec) 1NO+1NC (0.1~30 Sec) AC/DC: LC1-F115A~LC1-F630A AC/DC: LC1-F115A-LC1~F780A
Varistor AC/DC: 24~48V, 110~240V, RC Circuit (AC): 24~48V, 110~240V, 380~440V

Contactor AC Coil Voltage for 3 Pole Contactors 115A~780A Type LC1FDP 110 F

Voltage 220 M 240t U 415 N

Over-all dimensions in mm

LC1-F265 LC1-F2654 265A 350A

LC1-F330 LC1-F3304 330A 400A

LC1-F400 LC1-F4004 400A 500A 1000A

LC1-F500 LC1-F5004 500A 700A

LC1-F630 LC1-F6304 630A 1000A

LC1-F780 LC1-F7804 780A 1600A

kW / HP 140 / 190 75 150 200 100

kW / HP 180 / 240 125 200 250 30 -5 to + 55oC 2400 10

kW / HP 220 / 300 200 250 300

kW / HP 280 / 380 300 400 500 -

kW / HP 375 / 500

kW / HP 425 / 580

600 800

1200

600 5

200.0~630.0

630.0~1000.0

Contactor DC Coil Voltage for 3 Pole Contactors 115A~780A Type LC1FDP 24# BD

Voltage 48 ED 110 FD 220 MD

robusTa Contactor Series - 4 Pole

Conforming: IS 13947-4-1 / IEC 60947-4-1

Technical Parameters - Control Relay/Contactor: 9A ~ 80A

Types
o

4 Pole

AC TCA2-DN DC TCA3-DN
10A 4NO 660 30 -5 to + 55 C
o

TC1-D09004 TP1-D09004 25A 4NO 690 30 -5 to + 55 C 3600 20

o

TC1-D12004 TP1-D12004 25A

Rated Thermal Current: Ith , AC-1, 40 C Main Pole Configuration Rated Operational Voltage: Ue Mounting Position Ambient Air Temperature Operation Maximum Operating Rate (operations/hr) Mechanical Life Auxillary Contact Block AC/DC

10800/3600 30

50 or 60 Hz Front Mounted: Side Mounted:

1NO, 1NC, 2NO, 1NO+1NC, 2NC, 4NO, 3NO+1NC, 2NO+2NC, 1NO+3NC, 4NC 1N0+1NC, 2NO On Delay 1NO+1NC (0.1~180 Sec) OFF Delay 1NO+1NC (0.1~180 Sec) 1NO+1NC (0.1~30 Sec) AC: TC1-D09~TC1D95 DC: TP1~D09 - TP1-D80 Varistor AC/DC: 24~48V, 110~240V RC Circuit AC: 24~48V, 110~240V, 380~440V

Pneumatic Timer

Front Mounted: Star Delta Timer:

Mechanical Interlock Surge Suppressor

Horizontally Mounted:

robusTa Common Add - On Accessories

Auxiliary Contact Block (Side mounted) TA8-DN

Auxiliary Contact Block (Front mounted) TA1-DN

TA8-DN20 TA8-DN11

TA1-DN01 TA1-DN10

TC1-D25004 TP1-D25004 40A 4NO 690 30 -5 to + 55 C 3600 16

o

TC1-D40004 TP1-D40004 60A

TC1-D65004 TP1-D65004 80A 4NO 690 30 -5 to + 55oC 3600 16

TC1-D80004 TP1-D80004 125A

robusTa Common Add - On Accessories

Auxiliary Contact Block (Front mounted) TA1-DN

Latch Add-on Block (Front mounted) LA6-DK01

TA1-DN11 TA1-DN02 TA1-DN20 LA6-DK01

robusTa Contactor Series - 4 Pole

Conforming: IS 13947-4-1 / IEC 60947-4-1

Technical Parameters - Contactor: 115 ~ 780A

Types
Rated Thermal Current: Ith , AC-1, 40 C Main Pole Configuration Rated Operational Voltage:Ue Mounting Position Ambient air temperature operation Maximum operating rate (operations/hrs) Mechanical Life Auxillary Contact Block AC/DC 50 OR 60 Hz Front Mounted: Side Mounted: Pneumatic Timer Front Mounted: Star Delta Timer: Mechanical Interlock Horizontally Mounted: Vertically Mounted: Surge Suppressor
1NO, 1NC, 2NO, 1NO+1NC, 2NC, 4NO, 3NO+1NC, 2NO+2NC, 1NO+3NC, 4NC
o

4 Pole

AC DC

LC1-F115 LC1-F1154 200A

LC1-F150 LC1-F1504 250A 4 NO 1000 30 - 5 to + 55 C 2400

o

LC1-F185 LC1-F1854 275A

LC1-F225 LC1-F2254 315A

1N0+1NC, 2NO ON Delay 1NO+1NC (0.1~180 Sec) OFF Delay 1NO+1NC (0.1~180 Sec) 1NO+1NC (1~30 Sec) AC/DC: LC1-F115A-LC1-F630A AC/DC: LC1-F115A-LC1-F780A
Varistor AC/DC: 24~48V, 110~240V RC Circuit (AC): 24~48V, 110~240V, 380V~440V

Common Add - On Accessories

On Delay Timer Block (Front mounted) TA2-DT2

Off Delay Timer Block (Front mounted) TA3-DR2

55

67

55

67

56

68

56

68

0.1~3s TA2-DT0 0.1~30s TA2-DT2 0.1~180s TA2-DT4

0.1~3s TA3-DR0 0.1~30s TA3-DR2 0.1~180s TA3-DR4

10

LC1-F265 LC1-F2654 350A 4 NO 1000 30

LC1-F330 LC1-F3304 400A

LC1-F400 LC1-F4004 500A 4 NO 1000 30

LC1-F500 LC1-F5004 700A

LC1-F630 LC1-F6304 1000A 4 NO 1000 30

LC1-F780 LC1-F7804 1600A

- 5 to + 55 C 2400

- 5 to + 55 C 2400 1200

- 5 to + 55oC 600

Common Add - On Accessories

On Delay Star Delta Timer Block (Front Mounted) TA2-DS2

Auxiliary Contact Block (Front mounted) TA1-DN2

55

67
4 0 1 2 3 4

56

68

3 2 1 0

TA1-DN40 TA1-DN31 TA1-DN22 TA1-DN13 TA1-DN04

1~30s TA2-DS2

11

robusTa Contactor Series - Electrical Life Curve

Use in Category AC-1 (Ue < 440V). Control of resistive circuits (cosF> 0.95). The current broken (IC) in category AC-1 is equal to the current (Ie) normally drawn by the load.

Use in Category AC-3 (Ue < 440V). Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor running. The current broken (IC) in category AC-3 is equal to the current (Ie) normally drawn by the load.

Use in Categories AC-2, AC-4 (Ue < 440V). Control of 3-phase asynchronous squirrel cage (AC-4) or slip ring (AC-2) motors with breaking whilst motor stalled. The current broken in category AC-4 is equal to 6xIe. (Ie=rated operational current of the motor).

12

Use in Category AC-1 (Ue < 440V). Control of resistive circuits (cosF> 0.95). The current broken (IC) in category AC-1 is equal to the current (Ie) normally drawn by the load.

Use in Category AC-3 (Ue < 440V). Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor running. The current broken (Ic) in category AC-3 is equal to the current (Ie) normally drawn by the load.

Use in Categories AC-2, AC-4 (Ue<440V). Control of 3-phase asynchronous squirrel cage (AC-4) or slip ring (AC-2) motors with breaking whilst motor stalled. The current broken in category AC-4 is equal to 6xIe. (Ie=rated operational current of the motor).

* Product Innovation is a continuous process, hence data given is subject to change without notice

13

robusTa Overload Relays - Specifications

robusTa Thermal Overload Relay provides protection against operational overload & single phasing having prior of site selectable auto or manual facility

Silent Features
n Built-in single phase protection. n Potential free 1NO and 1NC contacts. n Yellow flag indicator for indication of relay tripping. n Manual reset facility. n IP 20 finger touch proof

Relay Reference TR2-D09301 TR2-D09302 TR2-D09303 TR2-D09304 TR2-D09305 TR2-D09306 TR2-D093X6 TR2-D09307 TR2-D09308 TR2-D09310 TR2-D09312 TR2-D09314 TR2-D12316 TR2-D18321 TR2-D25322 TR2-D32353 TR2-D32355 TR2-D40355 TR2-D65357 TR2-D65359 TR2-D65361 TR2-D80363 TR2-D95365 LR1-F105 LR1-F125 LR1-F160 LR1-F200 LR1-F250 LR1-F315 LR1-F400 LR1-F500 LR1-F630 *LR1-F800 *LR1-F1000

Relay setting range (A) 0.1 to 0.16 0.16 to 0.25 0.25 to 0.4 0.4 to 0.63 0.63 to 1 1 to 1.6 1.25 to 2 1.6 to 2.5 2.5 to 4 4 to 6 5.5 to 8 7 to 10 9 to 13 12 to 18 17 to 25 23 to 32 28 to 36 30 to 40 37 to 50 48 to 65 55 to 70 63 to 80 80 to 93 65 to 105 80 to 125 100 to 160 125 to 200 160 to 250 200 to 315 250 to 400 315 to 500 400 to 630 500 to 800 630 to 1000

Standard power ratings of 3-Phase Motors 50/60Hz, AC3 Category

Back Up Fuse Rating aM (A) 0.25 0.5 1 1 2 2 4 4 6 8 12 12 16 20 25 40 40 40 63 63 80 80 100 0.25 125 160 200 250 315 400 500 630 g1 (A) 2 2 2 2 4 4 6 6 10 16 20 20 25 35 50 63 80 100 100 100 125 125 160 160 200 250 315 400 500 630 800 800 1000 1250

220V KW 0.37 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 10 11 18.5 20 22 25 25 30 45 55 63 80 110 140 180 220 295

380V KW 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11 15 15 18.5 22 25 30 33 45 51 59 80 90 110 150 185 250 315 400 500

415V KW 0.75 1.1 1.5 2.2 3.7 4 5.5 9 11 15 18.5 22 25 30 37 40 49 55 59 80 100 129 160 200 257 355 425 500

440V KW 0.55 0.75 1.1 1.5 2.2 3.7 4 5.5 9 11 15 18.5 22 25 30 37 40 50 59 63 90 110 140 160 220 280 375 450 500

660V KW 0.37 0.55 1.1 1.3 1.5 3 4 5.5 7.5 10 15 18.5 30 37 50 55 59 80 90 110 140 160 200 257 335 445 500

Base Plate* reference

TA7D0964

TA7D3264

TA7D4064

Notes : 1. Protected shrouds for main poles or power poles to be ordered separately for LR1 Relays 2. Standard Fault Ratings with TR2 Relay. *UL/CSA not available

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Overload Relay Tripping Curves, Dimensions

Overload Relay Tripping Curves

Balance operation, 3 Phase, from cold state Balance operation, 2 Phase, from cold state Balance operation, 3 Phase, after a long period at the set current (hot state)

Overload Relay Dimensions

TR2D09301~D25322 Mounting With TC1D09, D12, D18 TP1DC09, DC12 TC1D25 / TP1DC25 TC1D32 TP1D09, D12, D18 TP1D25 TP1D32 86 86 81 86 86 108 109 133 152 153 55 10.7 55 50 55 8.1 0 8.1 b 81 c 98 e 50 g 0

TR2D32353~32355 Mounting With TC1D25/TP1DC25 TC1D32 TP1D25 TP1D32 b 97.5 97.5 c 98 98 e 60 60 60 60 g 1.5 0.5 1.5 0.5

TR2D09301~D25322 Mounting With TC1D40 TC1D50 TC1D65 TC1D80 TC1D95 TP1D40 TP1D50 TP1D65 TP1D80 b 111 111 111 c e g 119 72.4 4.5 119 72.4 4.5 119 72.4 4.5

97.5 155 97.5 155

115.5 123.4 76.9 9.5 115.5 123.4 76.9 9.5 111 111 111 176 72.4 4.5 176 72.4 4.5 176 72.4 4.5

55 10.7

115.5 179.4 76.9 9.5

15

www.cselectric.co.in

State of the art Manufacturing Facilities

Haridwar, Noida Ph-I & Noida Ph-II Plant

C&S Electric Ltd.

Corporate Office: 222, Okhla Industrial Estate, New Delhi - 110 020 Tel. : +91-11-3088 7520 - 29, Fax: +91-11-2684 7154, 2682 9063 International Business Division: Tel. : +91-11-4161 3503, 3088 7520-29, Fax: +91-11-2683 8291, 2684 7342 email : [email protected] Central Marketing Office: Tel. : +91-11-3088 7520-29 , Fax: +91-11-2684 8241, 2684 7342 email : [email protected], [email protected]

We touch your electricity everyday!

06_robusTa contactor 25072010