Project

First Saved Monday, March 04, 2013 Last Saved Friday, March 08, 2013 Product Version 14.0 Release Save Project Before Solution No Save Project After Solution No

Contents
Units Model (A4) o Geometry SHAFT o Coordinate Systems o Mesh o Static Structural (A5) Analysis Settings Loads Solution (A6) Solution Information Results Stress Tool Safety Factor Stress Tool 2 Safety Factor Stress Tool 3 Safety Factor Fatigue Tool Results Fatigue Sensitivity Material Data o Structural Steel

Units
TABLE 1 Unit System Metric (mm, t, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius

Model (A4)
Geometry
TABLE 2 Model (A4) > Geometry Object Name State Geometry Fully Defined

Definition Source C:\Users\GOWTHAM SAMIVEL\Desktop\annop_project\shaft.stp Type Step Length Unit Meters Element Control Program Controlled

Display Style Bounding Box Length X Length Y Length Z Properties Volume Mass Scale Factor Value Statistics Bodies Active Bodies Nodes Elements Mesh Metric

Body Color 102. mm 102. mm 663. mm 2.6798e+006 mm 2.1037e-002 t 1. 1 1 2732 1439 None

Basic Geometry Options Solid Bodies Yes Surface Bodies Yes Line Bodies No Parameters Yes Parameter Key DS Attributes No Named Selections No Material Properties No Advanced Geometry Options Use Associativity Yes Coordinate Systems No Reader Mode Saves Updated File No Use Instances Yes Smart CAD Update No Attach File Via Temp File Yes Temporary Directory C:\Users\GOWTHAM SAMIVEL\AppData\Local\Temp Analysis Type 3-D Mixed Import Resolution None Decompose Disjoint Faces Yes Enclosure and Symmetry Processing Yes TABLE 3 Model (A4) > Geometry > Parts SHAFT Object Name State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment

Material Assignment Structural Steel Nonlinear Effects Yes Thermal Strain Effects Yes Bounding Box Length X 102. mm Length Y 102. mm Length Z 663. mm Properties Volume 2.6798e+006 mm Mass 2.1037e-002 t Centroid X -2.4529e-010 mm Centroid Y 1.2653e-010 mm Centroid Z 28.247 mm Moment of Inertia Ip1 433.06 tmm Moment of Inertia Ip2 433.06 tmm Moment of Inertia Ip3 19.767 tmm Statistics Nodes 2732 Elements 1439 Mesh Metric None

Coordinate Systems
TABLE 4 Model (A4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5 Model (A4) > Mesh Object Name State Defaults Physics Preference

Mesh Solved Mechanical

Relevance 0 Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 1.48490 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Patch Conforming Options Triangle Surface Mesher Program Controlled Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 2732 Elements 1439 Mesh Metric None

Static Structural (A5)

Options Environment Temperature Generate Input Only

22. C No

TABLE 7 Model (A4) > Static Structural (A5) > Analysis Settings Analysis Settings Object Name State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Weak Springs Program Controlled Large Deflection Off Inertia Relief Off Restart Controls Generate Restart Points Program Controlled Retain Files After Full No Solve Nonlinear Controls Force Convergence Program Controlled Moment Convergence Program Controlled Displacement Program Controlled Convergence Rotation Convergence Program Controlled Line Search Program Controlled Stabilization Off Output Controls Stress Yes Strain Yes Nodal Forces No Contact Miscellaneous No General Miscellaneous No Calculate Results At All Time Points Max Number of Result Program Controlled Sets Analysis Data Management C:\Users\GOWTHAM Solver Files Directory SAMIVEL\Desktop\annop_project\shaft_files\dp0\SYS\MECH\ Future Analysis None Scratch Solver Files Directory Save MAPDL db No Delete Unneeded Files Yes Nonlinear Solution No Solver Units Active System

Solver Unit System

nmm

Object Name State Scoping Method Geometry Type Define By Coordinate System X Component Y Component Z Component Suppressed

TABLE 8 Model (A4) > Static Structural (A5) > Loads Line Pressure Line Pressure 2 Line Pressure 3 Line Pressure 4 Line Pressure 5 Fully Defined Scope Geometry Selection 1 Edge Definition Line Pressure Components Global Coordinate System -0.20386 N/mm (ramped) 0. N/mm (ramped) 0. N/mm (ramped) No FIGURE 1 Model (A4) > Static Structural (A5) > Line Pressure

FIGURE 2 Model (A4) > Static Structural (A5) > Line Pressure 2

FIGURE 3 Model (A4) > Static Structural (A5) > Line Pressure 3

FIGURE 4 Model (A4) > Static Structural (A5) > Line Pressure 4

FIGURE 5 Model (A4) > Static Structural (A5) > Line Pressure 5

Object Name State Scoping Method Geometry Type Define By Coordinate System X Component Y Component Z Component Suppressed Radial Axial Tangential

TABLE 9 Model (A4) > Static Structural (A5) > Loads Line Pressure 6 Force Cylindrical Support Fully Defined Scope Geometry Selection 1 Edge 2 Edges 4 Faces Definition Line Pressure Force Cylindrical Support Components Global Coordinate System -0.20386 N/mm (ramped) -20860 N (ramped) 0. N/mm (ramped) 0. N (ramped) 0. N/mm (ramped) 0. N (ramped) No Fixed Fixed Fixed

FIGURE 6 Model (A4) > Static Structural (A5) > Line Pressure 6

FIGURE 7 Model (A4) > Static Structural (A5) > Force

Solution (A6)
TABLE 10 Model (A4) > Static Structural (A5) > Solution Object Name Solution (A6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done TABLE 11 Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Newton-Raphson Residuals 0 Update Interval 2.5 s Display Points All FE Connection Visibility Activate Visibility Yes Display All FE Connectors Draw Connections Attached To All Nodes Line Color Connection Type Visible on Results No Line Thickness Single Display Type Lines TABLE 12 Model (A4) > Static Structural (A5) > Solution (A6) > Results Total Equivalent Shear Elastic Equivalent Stress Object Name Deformation Elastic Strain Strain State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Total Equivalent Shear Elastic Equivalent (vonType Deformation Elastic Strain Strain Mises) Stress By Time Display Time Last Calculate Time Yes History Identifier Suppressed No Orientation XY Plane Coordinate Global

Shear Stress

Shear Stress

XY Plane Global

System

Minimum Maximum Time Load Step Substep Iteration Number Display Option

0. mm 0.47 mm

Coordinate System Results 2.7272e-009 -3.2792e-004 mm/mm mm/mm 2.0955e-003 3.53e-004 mm/mm mm/mm Information 1. s 1 1 1

Coordinate System 4.6899e-004 MPa 429.87 MPa -25.578 MPa 27.534 MPa

Integration Point Results Averaged

FIGURE 8 Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Figure

FIGURE 9 Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain > Figure

FIGURE 10 Model (A4) > Static Structural (A5) > Solution (A6) > Shear Elastic Strain > Figure

FIGURE 11 Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Figure

FIGURE 12 Model (A4) > Static Structural (A5) > Solution (A6) > Shear Stress > Figure

TABLE 13 Model (A4) > Static Structural (A5) > Solution (A6) > Results Strain Energy Object Name State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Strain Energy By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Results Minimum 6.9889e-009 mJ Maximum 129.8 mJ Information Time 1. s

Load Step Substep Iteration Number

1 1 1

FIGURE 13 Model (A4) > Static Structural (A5) > Solution (A6) > Strain Energy > Figure

TABLE 14 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Safety Tools Stress Tool Object Name State Solved Definition Theory Max Equivalent Stress Stress Limit Type Tensile Yield Per Material TABLE 15 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool > Results Safety Factor Object Name State Solved Scope Scoping Method Geometry Selection

Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.8142 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 TABLE 16 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Safety Tools Stress Tool 2 Object Name State Solved Definition Theory Max Shear Stress Factor 0.5 Stress Limit Type Tensile Yield Per Material TABLE 17 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool 2 > Results Safety Factor Object Name State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.70954 Information Time 1. s Load Step 1 Substep 1

Iteration Number

TABLE 18 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Safety Tools Stress Tool 3 Object Name State Solved Definition Theory Max Tensile Stress Stress Limit Type Tensile Yield Per Material TABLE 19 Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool 3 > Results Safety Factor Object Name State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.6833 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 TABLE 20 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools Fatigue Tool Object Name State Solved Materials Fatigue Strength Factor (Kf) 1. Loading Type Fully Reversed Scale Factor 1. Definition Display Time End Time Options Analysis Type Stress Life Mean Stress Theory None Stress Component Equivalent (Von Mises)

Life Units Units Name 1 cycle is equal to

cycles 1. cycles

FIGURE 14 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

FIGURE 15 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

TABLE 21 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results Life Damage Safety Factor Object Name State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Life Damage Safety Factor Identifier Suppressed No Design Life 1.e+009 cycles Results Minimum 2164.5 cycles 0.20053 Maximum 4.6201e+005 FIGURE 16 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life > Figure

FIGURE 17 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage > Figure

FIGURE 18 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor > Figure

TABLE 22 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Result Charts Object Name Fatigue Sensitivity State Solved Scope Geometry All Bodies Definition Sensitivity For Life Suppressed No Options Lower Variation 50. % Upper Variation 150. % Number of Fill Points 25 Chart Viewing Style Linear FIGURE 19 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Fatigue Sensitivity

Material Data
Structural Steel
TABLE 23 Structural Steel > Constants Density 7.85e-009 tonne mm^-3 Coefficient of Thermal Expansion 1.2e-005 C^-1 Specific Heat 4.34e+008 mJ tonne^-1 C^-1 Thermal Conductivity 6.05e-002 W mm^-1 C^-1 Resistivity 1.7e-004 ohm mm TABLE 24 Structural Steel > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 25 Structural Steel > Compressive Yield Strength Compressive Yield Strength MPa 220 TABLE 26 Structural Steel > Tensile Yield Strength Tensile Yield Strength MPa

350 TABLE 27 Structural Steel > Tensile Ultimate Strength Tensile Ultimate Strength MPa 390 TABLE 28 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 29 Structural Steel > Alternating Stress Mean Stress Alternating Stress MPa Cycles Mean Stress MPa 3999 10 0 2827 20 0 1896 50 0 1413 100 0 1069 200 0 441 2000 0 262 10000 0 214 20000 0 138 1.e+005 0 114 2.e+005 0 86.2 1.e+006 0 TABLE 30 Structural Steel > Strain-Life Parameters Strength Ductility Ductility Cyclic Strength Cyclic Strain Exponent Coefficient Exponent Coefficient MPa Hardening Exponent -0.106 0.213 -0.47 1000 0.2

Strength Coefficient MPa 920

TABLE 31 Structural Steel > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 2.1e+005 0.34615 2.275e+005 78000 TABLE 32 Structural Steel > Isotropic Relative Permeability Relative Permeability 10000