ELEMENTS IN MACHINE DESIGN (J.T.) MODULE 12 1. 18-8 stainless steel means: a. 18% tungsten and 8% chromium b.

. 18% chromium and 8% nickel c. 18% nickel and 8% chromium d. 18% chromium and 8% cobalt 2. When an external gear is meshed with an internal gear the gears will rotate in: a. Same direction b. Opposite direction c. Will not rotate d. None of the above 3. A usual ratio of soluble oil and water used in coolant is: a. 1:10 b. 10:1 c. 1:20 d. 20:1 4. While soldering the flux is used because: a. It assist for quick melting and increasing the fluidity of solder b. It saves the part from oxidation c. It takes the molten metal on all surfaces d. All of the above 5. Muntz metal contains a. Copper-nickel b. Copper-zinc c. Copper-tin d. Copper-aluminum 6. Belt slip will take place because of: a. Loose load b. Heavy belt c. Driving pulley too small d. All of the above 7. Steel that has been deoxidized with manganese: a. Capped steel b. Rimmed steel c. Killed steel d. Chrome manganese 8. In which method a bore is finished to a very closed tolerance: a. Lapping b. Honing c. Grinding d. Turning 9. The crest diameter of a screw thread is same as a. Major diameter b. Pitch diameter c. None of the above d. Minor diameter 10. The ability of a metal to resist being crushed: a. Shearing strength b. Compressive strength c. Torsional strength d. Tensile strength

11. In making or dimensioning of parts the symbol 2.5 plusminus 0.003 means: a. Bilateral allowance b. Unilateral allowance c. General allowance d. Specific allowance 12. Refers to the surface of the gear between the fillets of adjacent teeth: a. Top land b. Bottom land c. Pitch d. Fillet 13. Also called eccentrically loaded bearing: a. Full bearing b. Offset bearing c. Partial bearing d. Fitted bearing 14. The distance the helical gear of worm would thread along its axis in one revolution if it were free to move axially: a. Lead b. Thread c. Pitch d. Land 15. Which does not belong to the group? a. SAE b. AISI c. SEA II d. ASTM 16. What is the SAE specification number of Molybdenumchromium-nickel? a. 48XX b. 47XX c. 46XX d. 45XX 17. The over arm of a milling machine is used to support: a. Spindle b. Arbor c. Column d. Table 18. The rated life of a bearing changes: a. Directly as load b. Inversely as fourth power of load c. Inversely as cube of load d. Inversely as square of load 19. In general, the design stress and factor of safety are related as follows: a. Design stress = ultimate stress divided by factor of safety b. Design stress = ultimate stress divided by factor of safety c. Factor of safety =design stress divided by ultimate stress d. Ultimate stress = factor of safety divided by design stress

20. Curve formed by the pitch of a point of the extension of a circle as it rolls alone a curve or line a. Trochoid b. Involute c. Spiral cycloid 21. Product of mass and linear velocity is known as: a. Impulse b. Linear momentum c. Angular momentum d. Impact 22. Which of the following is not an iron ore? a. Hematite b. Siderite c. Limonite d. Sulfurite 23. The blow of pressure of a safety valve is: a. Slightly more than atmospheric pressure b. Half of the boiler working pressure c. Equal to boiler working pressure d. 106% of the boiler working pressure 24. The amount by which the width of a tooth space exceeds the thickness of the engaging tooth on the pitch circle. a. Backlash b. Clearance c. Undercut d. Chordal thickness 25. Taps are resharpened by grinding a. Flutes b. Threads c. Diameter d. Relief 26. Concentricity of an outside diameter can be checked by: a. Vernier calliper b. Outside micrometer c. Dial test indicator d. Tube micrometer 27. Steel with 0.8% carbon and 100% pearlite is known as: a. Eutectoid b. Hypoeutectoid c. Hypereutectoid d. Carbide 28. Split pulleys have their maximum speed limited to __ of solid pulleys of: a. 65% to 75% b. 45% to 50% c. 55% to 60% d. 80% to 90% 29. What tool will be used in making wood pattern in a foundry shop? a. Band saw b. Drill machine c. Saw and chisel d. Hammer 30. A type of welding process wherein a mixture of aluminium powder and metal oxide powder is ignited by a special powder in a crucible.

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a. Resistance welding b. Thermit welding c. Slug welding d. Plasma arc welding The deflection of a beam is: a. Directly proportional to the modulus of elasticity and moment of inertia b. Inversely proportional to the modulus of elasticity and length of the beam cubed c. Inversely proportional to the modulus of elasticity and moment of inertia d. Directly proportional to the load imposed and inversely to the length squared Poissons ratio is the ratio of the a. Unit lateral deformation to the unit longitudinal deformation b. Unit stress to unit strain c. Elastic limit to proportional limit d. Shear strain to compressive strain The linear portion of a stress-strain diagram of steel is known as the: a. Modulus of elasticity b. Plastic range c. Irreversible range d. Elastic range Except for service stairs, the pitch stairways should be between ____ from the horizontal. a. 30 to 38 deg b. 30 to 40 deg c. 20 to 45 deg d. 10 to 40 deg A combination of resistant bodies so arranged that by their means the mechanical forces of mixture can be compelled to produce same effect or work accompanied with certain determination motion: a. Turbine b. Resistors c. Machine d. Mechanism A vertically loaded, fixed at one end and simply supported at the other is indeterminate to what degree? a. First b. Second c. Third d. Fourth Roller chain subjected to the standard measuring load are allowed an over-length of a. 1/54 inch/foot b. 1/84 inch/foot c. 3/8 inch/foot d. 1/60 inch/foot What does the Charpy impact test measure I. The energy required to break a test sample II. The strength of a test sample III. The ductile to brittle transition point of metals a. I only

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b. II only c. I and II d. I and III Poissons ratio is principally used in a. The determination of capability of a material for being shaped b. The determination of capacity of a material for plastic deformation without fracture c. Stress-strain relationships where stress are applied in more than one direction d. The determination of the modulus of toughness The maximum stress induced in a material when subjected to alternating or repeated loading without causing failure: a. Elasticity b. Endurance stress c. Yield stress d. Ultimate strength Angle plate is made of: a. Closed grain cast iron b. Cast steel c. Tool steel d. High speed steel The linear portion of the stress-strain diagram of steel is known as the a. Modulus of elongation b. Plastic range c. Irreversible range d. Elastic range An operation of sizing and finishing a hole by means of a cutting tool having several cutting edges a. Planning b. Reaming c. Boring d. Drilling Arc of the pitch circle through when a tooth travels from its contact relative mating tooth the pitch where in contact ceases. a. Arc of action b. Arc of approach c. Arc of contact d. Arc of recess A thin homogeneous metallic plate containing a hole is heated sufficiently to cause expansion. If the coefficient of surface expansion is linear, the area of the hole will: a. Increase at twice the rate area of the metal increases b. Increase at the same rate as the area of the metal increases c. Stay the same d. Decrease at the same rate as the area increases The stress concentration factor a. Is a ratio of the average stress on a section to the allowable stress b. Cannot be evaluated for brittle materials c. Is the ratio of areas involved in a sudden change of cross-section

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Is the ratio of the maximum stress produced in a cross section to the average stress over the section. Subjecting a substance to a high temperature below the fusion port, usually to make it friable: a. Calcinations b. Fusion c. Boiling d. Forging Modulus of Resilience is a. The same as the modulus of elasticity b. A measure of a material ability to store strain energy c. The reciprocal of the modulus of elasticity d. A measure of the strain induced in a member due to a change in temperature Youngs modulus of elasticity for a material can be calculated indirectly from which of the following properties of the material? a. Temperature coefficient of expansion and dielectric constant b. Temperature coefficient of expansion and specific heat c. Density and velocity of sound in the material d. Density and inter-atomic soaking in the material That property of a material that permits it to be only slightly deformed without rupture. a. Ductility b. Brittleness c. Toughness d. Resilience Ability of a material to sustain large permanent deformation in compression: a. Ductility b. Buckling c. Bearing d. Malleability The ratio of the moment of inertia of the cross section of a beam to the section modulus is: a. Equal to the radius of gyration b. Equal to the area of the cross section c. A measure of distance d. Multiplied by the bending moment to determine the stress When an air entrainment agent is introduced into a concrete mix a. The strength will increase b. The strength will decrease c. The strength will not be affected d. The water/cement ratio must be reduced from 1015%. The three moment equation may be used to analyze a. A continuous beam b. A beam loaded at the third points c. A step tapered column d. A three element composite beam Which micrometer has no anvil? d.

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a. Outside micrometer b. Depth micrometer c. Screw thread micrometer d. Digit micrometer A stud is which a. Have threads on one end b. Require a nut c. Inserted in a plane hole d. None of the above A kind of chuck which has reversible laws which could be adjusted properly a. Universal chuck b. Chuck Connors c. Chuckle chuck d. Independent chuck Principal stresses occur on those planes a. Where the shearing stress is zero b. Which are 45 deg apart c. Where the shearing stress is a maximum d. Which are subjected only to compression According to the PSME Code, for safety purposes, stairs, platforms, and landing shall sustain not less than 500 kg and with a factor of safety of: a. 3 b. 10 c. 4 d. 5 Tool which when pressed into a finished hole in a piece of work provide centers on which the piece may be turned or otherwise machined. a. Spindle b. Clock c. Mandrel d. Jaws RC 50 chain is a chain of normal proportion its pitch is a. 5/8 in b. 7/8 in c. 5/16 in d. Cannot be determined Foundation depth may be taken as ___ times the engine stroke when engine have few cylinders and situated on less firm soil. a. 3.2 b. 4.2 c. 2.4 d. 2.3 The differential of the shear equation is which one of the following? a. Load on the beam b. Tensile strength of beam c. Bending moment of the beam d. Slope of the elastic curve In which screw thread the side width of flat = width of space = 0.5p: a. Knuckle b. Buttress

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c. Square d. Acme The outbreak of fire can be avoided by preventing: a. Fuel b. Heat c. Oxygen d. Any of the above The softening of metal by heat-treatment must commonly consist of heating the metals up to near molten state and then cooling them slowly: a. Annealing b. Quenching c. Cold working d. Pickling A kind of bolt which has no head and instead has thread on both ends: a. Carriage bolt b. Stud bolt c. Philip screw d. Counter bolt In case of a flat scraper, the depth of cut is verified by: a. Changing the convexity of the cutting edge b. Changing its inclination c. Changing its weight d. None of the above For general work the cutting angle of a cold flat chisel is ground at an angle of a. 80 deg b. 70 deg c. 60 deg d. 35 deg When a metal is cold worked all of the following generally occur except: a. Recrystallization temperature decreases b. Ductility decreases c. Grains become equi-axed d. Tensile strength increase Which part of the file is not hardened? a. Tang b. Body c. Crest d. Point Steels can be strengthened by all of the following practices, except: a. Annealing b. Quenching and tempering c. Work hardening d. Grain refinement Minimum size of foundation bolts a. 3 mm b. 10 mm c. 12 mm d. 14 mm Generally spiral fluted reamer has spiral of: a. Left hand b. Right hand

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c. Straight d. None of the above The new hacksaw blade should not be used in old cut because: a. The blade is very costly b. The blade have very sharp teeth c. The space is not sufficient to play the new blade in the old cut d. None of the above A structure which supports the moving parts and regulates the path, or kind of motion of some of the parts. a. Body b. Post c. Frame d. Foundation The jaws of a leg vise are opened: a. Parallel to each other b. In V form c. In a and b both d. Neither a nor b In case of a limit plug gauge which size will not enter into the hole: a. GO size b. a and b both c. NOT GO size d. None of the above The modulus of rigidity of a steel member is: a. A function of the length and depth b. Defined as the unit shear stress divided by the unit shear deformation c. Equal to the modulus of elasticity divided by one plus Poissons ratio d. Defined as the length divided by the moment of inertia Short shaft a. Axis b. Spindle c. Snout d. Propeller shaft The relationship between the extension of a spring and the force required to produce the extension is: a. F = ma b. F = (mv2)/R c. F = me d. F = kx Defined as an undesirable sound a. Noise b. Chatter c. Music d. Crash Soil bearing pressure as used in foundation has an average safe load of 2 a. 12,225 kg/m 2 b. 10,450 kg/m c. 15,222 kg/m2

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d. 21,522 kg/m2 The process of producing a variety of surfaces by using a circular type cutter with multiple teeth. a. Grinding b. Turning c. Milling d. Welding The area of the shear diagram of a beam between any two points on the beam is equal to the a. Change in shear between the two points b. Total shear beyond the two points c. Average moment between the two points d. Change in moment between the two points To prevent pulling of the bolts when nuts are tightened the length embedded in concrete should be equal to at least: a. 20 times bolt diameter b. 30 times bolt diameter c. 50 times bolt diameter d. 80 times bolt diameter For workrooms (maintenance shop and machine room) shall at least have a height from floor to ceiling of: a. 1000 mm b. 2000 mm c. 3000 mm d. 1500 mm The square head of a combination set is used for making or checking the angles: a. 90 deg only b. 45 deg only c. 90 and 45 deg d. 180 deg only Hardened steel parts have: a. Fine grains b. Coarse grains c. Medium grains d. None of the above Which is the lightest metal? a. Lead b. GI sheet c. Aluminium d. Cast iron Which micrometer is available with extension rods: a. Outside micrometer b. Inside micrometer c. Screw thread micrometer d. Combi micrometer Which gauge is used to check the internal threads: a. Plug gauge b. Ring gauge c. Thread plug gauge d. Thread ring gauge Concentricity of an outside diameter can be checked by: a. Vernier calliper b. Outside micrometer c. Dial test indicator

d. Tube micrometer 94. Which of the following do not belong to the group? a. TIG b. MIG c. Hardening d. Soldering 95. The slenderness ratio of a column is generally defined as the ratio of its a. Length to its minimum width b. Unsupported length to its maximum radius of gyration c. Length to its moment of inertia d. Unsupported length to its least radius of gyration 96. The moment at a section of beam is derived from the a. Sum of the moments of all external forces on one side of the section b. Difference between the moments on one side of the section and the opposite side c. Sum of the moments of all external forces on both sides of the section d. Sum o f the moments of all external forces between supports 97. The effect of setting a lathe tool a small amount below the center of the work is to a. Increase the rake angle b. Decrease the rake angle c. Cut with negative rake d. Leave the rake angle unaltered 98. A combination of resistant bodies so arranged that the motion of one compels the motion of the others. a. Gears b. Cams c. Mechanism d. Machine 99. Which of the following is not a method of nondestructive testing of steel castings and forgings? a. Radiography b. Magnetic particle c. Ultrasonic d. Chemical analysis 100. A body rotating or oscillating about an axis a. Pendulum b. Cam c. Crank d. Shaft End -