Scribd
Upload
492 views

Transformer Sizing

This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

Uploaded by

Jyothisrikanth
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
492 views

Transformer Sizing

This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

Uploaded by

Jyothisrikanth
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

SWITCHBOARD - IMCC1

415V Brd SWR3


RUNNING
SL. NO EQUIPMENT NO.

DESCRIPTION

QTY.

OPERATION
MODE R/S

RATED
WORKING STAND BY
POWER (KW)

LOAD
FACTOR

CONSUMED
POWER ( KW )

EFFICIENCY

POWER
FACTOR
COS

TAN

KW

kVAr

PU-1

1st EFFECT CIRCULATION PUMP

75

0.84

63.0

0.95

0.9

0.48

66.32

32.12

PU-2

3rd EFFECT CIRCULATION PUMP

75

0.84

63.0

0.95

0.9

0.48

66.32

32.12

PU-3

5th EFFECT CIRCULATION PUMP

90

0.82

73.8

0.95

0.9

0.48

77.68

37.62

PU-4

2nd EFFECT TRANSFER PUMP

45

0.73

32.9

0.94

0.89

0.51

34.95

17.90

PU-5

4th EFFECT TRANSFER PUMP

45

0.7

31.5

0.94

0.89

0.51

33.51

17.17

PU-6

ACID RETURN PUMP

18.5

0.65

12.0

0.92

0.85

0.62

13.07

8.10

PU-7

LIVE STEAM CONDENSATE PUMP

15

0.72

10.8

0.92

0.85

0.62

11.74

7.28

PU-8

LIVE STEAM CONDENSATE PUMP


( STAND BY )

15

0.72

10.8

0.92

0.85

0.62

PU-9

FEED TANK AGITATOR

37

0.73

27.0

0.94

0.89

0.51

28.73

14.72

10

PU-10

SUMP TANK AGITATOR

5.5

0.73

4.0

0.94

0.87

0.57

4.27

2.42

11

AC LOAD FOR SUBSTATION

200

200.0

1.00

0.9

0.48

200.00

96.86

12

EOT CRANE

22

0.73

16.1

0.94

0.89

0.51

17.09

8.75

553.7

275.1

643.0

544.9

STAND BY
KW

kVAr

11.74

7.28

11.7

7.3

SWITCHBOARD - IMCC2

RUNNING
SL. NO EQUIPMENT NO.

DESCRIPTION

QTY.

OPERATION
MODE R/S

RATED
WORKING STAND BY
POWER (KW)

LOAD
FACTOR

CONSUMED
POWER ( KW )

EFFICIENCY

POWER
FACTOR
COS

TAN
KW

kVAr

PU-11

2nd EFFECT CIRCULATION PUMP

75

0.84

63.0

0.95

0.9

0.48

66.32

32.12

PU-12

4th EFFECT CIRCULATION PUMP

75

0.80

60.0

0.95

0.9

0.48

63.16

30.59

PU-13

6th EFFECT CIRCULATION PUMP

110

0.83

91.3

0.95

0.92

0.43

96.11

40.94

PU-14

3rd EFFECT TRANSFER PUMP

45

0.76

34.2

0.94

0.89

0.51

36.38

18.64

PU-15

5th EFFECT TRANSFER PUMP

18.5

0.58

10.7

0.92

0.85

0.62

11.66

7.23

PU-16

6th EFFECT TRANSFER PUMP

15

0.46

6.9

0.92

0.85

0.62

7.50

4.65

PU-17

SUMP PUMP (VERTICLE


SUBMERSIBLE)

75

0.72

54.0

0.95

0.9

0.48

56.84

27.53

PU-18

SUMP TANK AGITATOR

5.5

0.73

4.0

0.94

0.87

0.57

4.27

2.42

PU-19

PROCESS CONDENSATE PUMP

45

0.84

37.8

0.94

0.94

0.36

40.21

14.60

10

PU-20

PROCESS CONDENSATE
PUMP(STAND BY)

45

0.84

37.8

0.94

0.94

0.36

11

MISC

ELECTRICAL HOIST

0.73

2.9

0.94

0.87

0.57

3.11

1.76

12

MISC

MOV DB

25

25.0

0.90

0.8

0.75

27.78

20.83

413.3

201.3

538.0

427.7

STAND BY

KW

kVAr

40.21

14.60

40.2

14.6

Page 1 of 6

SWITCHBOARD - PCC1

RUNNING
SL. NO EQUIPMENT NO.

DESCRIPTION

QTY.

OPERATION
MODE R/S

RATED
WORKING STAND BY
POWER (KW)

LOAD
FACTOR

CONSUMED
POWER ( KW )

EFFICIENCY

POWER
FACTOR
COS

TAN
KW

kVAr

STAND BY

KW

kVAr

PU-21

HIGH PRESSURE PUMP

200

0.78

156.0

0.96

0.89

0.51

162.50

83.25

PU-22

PRODUCT EXTRACTION PUMP

160

0.80

128.0

0.96

0.89

0.51

133.33

68.31

PU-23

SPENT LIQUOR FEED PUMP

200

0.78

156.0

0.96

0.89

0.51

162.50

83.25

DB

AUXILIARY SWITCH BOARD

75

1.00

75

0.90

0.8

0.75

83.33

62.5

MISC

BATTERY & CAHRGER

15

15.0

0.90

0.80

0.75

16.67

12.50

IMCC1

643.0

544.9

553.67

275.07

11.74

7.28

IMCC2

538.0

427.7

413.34

201.30

40.21

14.60

1831.0

1502.5

1525.3

786.2

52.0

21.9

Pc

Qc

Ps

Qs

REQUIRED TRANSFORMER RATING IN KVA


Total Active Power (Continuous)
Total Active Power (Standby )
Total Reactive Power (Continuous)
Total Reactive Power (Standby )

Pc

1525.3

kW

R:

Running

Ps

52.0

kW

S:

Stand By

Qc

786.2

KVAr

Qs

21.9

KVAr

Maximum Demand Active Power

x * Pc + y * Ps

Where x =

Where y =

1.00
0.10

Maximum Demand Active Power

1530.54

Maximum Demand Reactive Power

x * Qc + y * Qs

Where x =

Where y =

0.10

Maximum Demand Reactive Power

788.37

Max Demand in KVA

kW

1.00

KVAr

( Kw) + ( kVAr)

1721.6

KVA

Considering 15% design margin

258

KVA

Total KVA Required

1979.9

KVA

2000

KVA

Transformer rating (selected)

Two transformers of 2 MVA shall be considered ( one from each 6.6 KV feeder)
The PCC shall be designed for 3200 A rating
PCC shall have two incomers of 3200 Amp Breakers with Bus C and Bus D ( one from each transformer) and coupled with a Bus Coupler
PCC shall further split into two IMCCs ( each with 1600 Amp rating)

Page 2 of 6

You might also like