MANAGEMENT OF MANUFACTURING SYSTEMS

Course Code: Course Objective:

The overall objective of this course is to provide high caliber engineering students with an in-depth understanding of strategic, tactical and operational issues relating to manufacturing industries worldwide. On completion of the course the students will be equipped with the state-of-the-art concepts, methods, techniques and tools to allow them to contribute towards the competitiveness of manufacturing organizations.

BTM 601

Credit Units: 03

Course Contents:
Module I: Introduction Production functions, Plant Organization: Principles of organization, Organization structure-line and staff Organization Plant Location, Layout: Process layout product layout and combination layout methods of layout, economics of layout. Module II: Production Planning & Control Types of products, demand, demand forecasting, marketing strategies, scheduling and control of scheduling, production control. Module III: Work and method study Definition and concepts, method study procedures, symbols, advantages, Flow process charts, Motion study, micro motion, SIMO charts, system concepts, classification, analysis techniques. Module IV: Industrial maintenance Types, organization for maintenance department, Breakdown and preventive maintenance. Module V: Inventory control and replacement analysis Introduction replacement policy and method adopted, EOQ. Module VI: Management concepts Development of management principles, scientific management, human relation aspects. Project Management CPM and PERT.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: S.K. Sharma, Industrial Engg. & Operation Management, S.K. Kataria & Sons. Dr. Ravi Shankar, Industrial Engg. & Management, Galgotia Publications M. Mahajan, Industrial Engg. & Production Management, Dhanpat Rai & Co. J Moore, Manufacturing Management, Prentice Hall Buffa, Modern production and operations management, E.S. Wiley eastern. References: Joseph S. Martinich, Production & Operation Management, John Wiley & Sons.

MACHINE DESIGN - II
Course Code: Course Objective:
The course aims at developing concepts as to how to analyze mechanical systems and select proper machine elements (bearing, gears, belts, chains). It prepares the students how to design machine element by specifying their type, geometry, material and how to integrate these elements to build a mechanical systems.

BTM 602

Credit Units: 03

Course Contents:
Module I: Mechanical Drives Selection of transmission, helical, bevel and worm gears, belt and chain drives. Module II: Friction Clutches & Brakes Common friction materials, shoe, band, cone and disc brake their characteristics and design, friction clutches. Module III: Bearings and Lubrication Types of sliding bearing, materials, type of lubrication, design of sliding bearing, selection and application of rolling bearing, seals. Module IV Design of spring, helical spring, Leaf spring Module V: Engine parts Piston, connecting rod and crankshaft.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: Maleeve Hartman and O.P. Grover, Machine Design, CBS Publication & Publishers. V.B Bhandari, Machine Design, Tata McGraw Hill. P.C. Sharma and D.K Aggarwal., Machine Design, S.K. Kataria & Sons. References: Mahadevan, Design Data Book, CBS Publication & Publisher

FLUID POWER SYSTEMS

Course Code: Course Objective:
Fluid power systems cover generation, transmission, and control applications of power by using pressurized fluids. This course imparts the knowledge of different fluid power systems (pneumatic and hydraulic) which are used in industries and hydropower plants.

BTM 603

Credit Units: 03

Course Contents:
Module I: Introduction Eulers equations for turbo machines; impulse and reaction forces due to fluid systems on stationery and moving system of vanes; jet propulsion. Module II: Water Turbines Classification: Pelton, Francis, Propeller and Kaplan turbines; velocity triangles; efficiency; draft tubes, governing. Module III: Pumps Centrifugal pumps, velocity triangles, efficiency, turbine pumps, axial and mixed flow pumps. Module IV: Performance of Fluid Machines Similarity laws applied to rotodynamic machines; specific speed, unit quantities; characteristic curves; use of models; cavitations and attendant problems in turbo machines; selection of turbines hydroelectric plants. Module V: Hydraulic Power Transmission Transmission of hydraulic power through pipe lines; water hammer; precautions against water hammer in turbine and pump installations: hydraulic ram. Module VI: Power Hydraulics Positive pumps: gear, vane, screw, pump, variable delivery valves: flow control, pressure control, direction control, solenoid operated valve, hydraulic circuits, fluid coupling and torque converter. Pneumatic Power: Basic principles, comparison of pneumatic and hydraulic Systems.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: Gupta, S. C., Fluid Mechanics and Hydraulic Machines, Pearson Education, 2007 R.K. Bansal, Fluid Mechanics & Hydraulic Machines, Laxmi Publications (P) Ltd., 2002.

METAL CUTTING AND TOOL DESIGN

Course Code: Course Objective:
Metal cutting involves removing metal through machining operations. Machining traditionally takes place on lathes, drill presses, and milling machines with the use of various cutting tools. Successful machining also requires knowledge about the material being cut. This course is designed in such way that it explains all aspects (process and tools) of metal cutting. The course also covers the common tooling setups and operations as well as specialized applications for the more experienced users.

BTM 604

Credit Units: 03

Course Contents:
Module I: Introduction Basic shape of cutting tools, Function of different angles of cutting tools, tool geometry and Nomenclatures- ASA, ORS systems, Conversion of angles, Tool Materials. Module II: Mechanism of chip formation Fracture & yielding mechanism, Types of chips, Factors involved in chip formation analysis, shear plane in flat chips, chip formation in drilling and milling. Module III: Mechanism of metal cutting Force system during turning, merchant circle diagram, velocity relationship, stress in conventional shear plane, Energy of cutting process, Ernst& merchant angle relationship, Lee-Shafer relationship, measurement of forces, Heat generation and temperature distribution in metal cutting. Module IV: Theory of Tool wears Criteria of wear, mach inability and tool life, Flank wear, Crater wear, Taylors tool life equation, causes and mechanism of tool failure, cutting fluid, Economics of metal machining. Module V: Design for sheet metal works Press working Terminology, press operation, types of dies, clearance, cutting forces, methods of reducing cutting forces, minimum diameter of piercing, center of pressure, Drawing dies-blank diameter, drawing force. Module VI: Jigs and Fixture design Important considerations in jig and fixture design, Locating and clamping, principles for location purposes, principles for clamping purposes, design principles for jigs and fixtures.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: A Bhattacharya , Metal cutting theory& practice, C.B. Publication References: Geoffrey Boothroyd, Fundamentals of Metal Machining & Machine Tools, Tata McGraw Hill Kogakusha Ltd. P.N. Rao, Manufacturing Technology, Tata McGraw Hill Publication Ltd. Dr. P.C. Pandey & C.K. Singh, Production Engg. Sciences, Standard Publisher. Distributors.

IC ENGINE AND GAS TURBINE

Course Code: Course Objective:
This course provides an in-depth knowledge of the functioning of IC Engine & Gas Turbine, and also deals with the combustion techniques used for various fuels. This course finds immense application in automobile industry and gas-operated power plants.

BTM 605

Credit Units: 03

Course Contents:
Module I: Fundamentals Development of IC engine, Classification, Working Cycles, Indicator diagram, comparison of SI Engine and CI Engine, two stroke and four-stroke engine, Valve timing diagram of SI and CI engine. Module II: Air Standard Cycle Assumptions in air standard cycle & fuel-air cycle, fuel-air cycle calculations, factors influencing fuel-air cycle, effects of variable specific heats, dissociation. Module III: Fuel and Combustion Combustion of SI engine, ignition limits, normal combustion, abnormal combustion, effect of engine Variable in ignition lag, spark advance and factors affecting ignition timing, pre-ignition, theory, and factors affecting detonation, PN, HUCR. Combustion in CI engine, fundamentals of combustion process in Diesel engine, delay period, diesel knock, and cold starting of CI engine. IC engine Fuel, combustion equations, theoretical air and excess air, stoichiometric air fuel ratio, desirable Properties of good IC engine fuels knock rating of SI engine fuel. Module IV: Performance & Testing Testing and performance of IC engine, performance parameters, basic measurement, engine Performance curve, fuel consumption, load outputs, engine power, heat balance. Module V: Gas Turbine General aspect of gas turbine, Jules cycle, Brayton cycle, classification, merits of gas turbine, open- cycle gas turbine, closed cycle gas turbine, Inter cooling, Reheating, Re-generation in gas turbine.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: Ganesan, V. Internal Combustion Engine, Tata McGraw-Hill. Mathur, M.L. and Sharma, R.P. Internal Combustion Engine. Dhanpat Rai Publication Vladimir Leonidas Maleev. Internal-combustion Engines, Theory and Design. McGraw-Hill. References: Lester Clyde Lichty, Robert Leroy Streeter. Internal Combustion Engines, McGraw-Hill Wallace Ludwig Lind. Internal-combustion Engines: Their Principles and Applications to Automobile, Aircraft, Ginn.

COMPUTER NETWORKS
Course Code: Course Objective:
The objective of this course is to gain an understanding of the fundamentals of data communications networks. The course provides a unified and fundamental view of the broad field of data communications networks. The major areas are covered: 1) Introduction to computer networks 2) Data transmission, 3) Data Communication, 4) Network layer 5) Application layer and Advanced N/w.

BTM 606

Credit Units: 03

Course Contents:
Module I: Introduction Introduction to Computer Networks. Computer Networks: evolution, uses, hardware and software. OSI & TCP/IP reference models, with functionality and design issues of all layers presented in the models. Different topologies. Module II: Data Transmission Analog and Digital transmission, transmission media, line configuration, data communications codes, error detection and correlation methods. Multiplexing techniques (TDM, FDM). Data encoding methods: analog to digital, digital to analog etc. Module III: Data Communication Methods Data communication interface, line control unit, UART, USRT, Serial interface, terminal types. SDLC, HDLC, Addressing Switched networks, circuit switching, packet switching, broadcast networks. IEEE 802 LAN Standards, framing, error control, flow control. Module IV: Network layer and Transport Layer Design issues of Network Layer and Transport Layer, Routing algorithms, Virtual circuit and datagram. TCP, UDP, Ip4, ICMP, introduction of Ip6. Subnet, Virtual Private Networks, Repeaters, Hub, Routers, diff. types of Bridges, Switches, Gateways etc Module V: Application Layers and Advanced N/w Application layers: DNS, E-Mail, HTTP, WWW. Advanced N/w: ATM, Frame relay, ISDN, Bluetooth.

Examination Scheme:
Components A CT S/V/Q HA EE 5 10 8 7 70 Weightage (%) CT: Class Test, HA: Home Assignment, S/V/Q: Seminar/Viva/Quiz, EE: End Semester Examination; Att: Attendance

Text & References:

Text: William Stallings, Data & Computer Communications, 6 th Edition, PHI, 2000. Forouzan, Data Communication & Networking, 2 nd Edition, McGraw Hill, 2003.