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This technical service bulletin provides instructions for repairing an automatic transaxle oil leak between the transaxle and transfer case on 2001-2009 Hyundai Santa Fe 4WD and 2005-2009 Hyundai Tucson 4WD vehicles. The procedure involves inspecting the source of the leak, replacing damaged seals using a special tool, and reinstalling the transfer case or transaxle depending on the type and color of leaking fluid.

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David Parari
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141 views4 pages

09 at 015 1

This technical service bulletin provides instructions for repairing an automatic transaxle oil leak between the transaxle and transfer case on 2001-2009 Hyundai Santa Fe 4WD and 2005-2009 Hyundai Tucson 4WD vehicles. The procedure involves inspecting the source of the leak, replacing damaged seals using a special tool, and reinstalling the transfer case or transaxle depending on the type and color of leaking fluid.

Uploaded by

David Parari
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical Service Bulletin

Subject

Group

TRANSAXLE
Number

09-AT-015-1
Date

AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE

SEPTEMBER, 2009
Model 2001~09 SANTA FE 4WD. 2005~09 TUCSON 4WD

This TSB replaces TSB 09-AT-015 to correct applicable vehicles. DESCRIPTION: If a Santa Fe 4WD or Tucson 4WD vehicle has an oil leak between the transaxle and transfer case, follow the repair procedure shown below. APPLICABLE VEHICLES: 2001~06 (SM) Santa Fe 2.7L & 3.5L 4WD 2007~09 (CM) Santa Fe 3.3L 4WD 2005~09 (JM) Tucson 2.7L 4WD PARTS INFORMATION: MODEL PART NUMBER PART NAME Oil seal Oil seal installer AVAILABLE FROM PDC SPX: 1-866-539-4248

47452-39000 2001~06 (SM) Santa Fe 4WD 2007~09 (CM) Santa Fe 4WD 2005~09 (JM) Tucson 4WD 09473-26000-35

SERVICE PROCEDURE: 1. Inspect the area of the leakage to determine the source of the leak. If the leaking fluid is: ATF (red color, thin oil): Go to Step 2 80W/90 gear oil (brown color, thick oil): Go to Step 11 ATF LEAK FROM THE TRANSAXLE (RED COLOR, THIN OIL): 2. If ATF is leaking from the transaxle, refer to TSB 02-50-006 and remove the transfer case.

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3. Inspect the inner and outer seal for damage using a small flashlight and a finger. If the inner seal is damaged, replace the transaxle. If the outer seal is damaged, go to Step 4.

4. Using a flat screwdriver, carefully pry the outer oil seal from the transaxle. CAUTION: Be careful not to scratch the case.

5. Install a new seal using the special service tool, P/N 09473-26000-35, and a rubber hammer.

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Technical Service Bulletin


6. Inspect the transfer case input shaft for burrs or sharp edges. Remove any burrs with a small file or emory cloth.

Group

TRANSAXLE
Number

09-AT-015-1

7. Pull and push the hollow shaft with a force of 5 lbf to confirm it is secured inside the transfer case. If not secured, replace the transfer case. If OK, go to Step 8.

8. Reinstall the transfer case. 9. Add Hyundai SPIII ATF to bring the ATF level to the FULL mark on the dipstick according to TSB 06-40-016. 10. Road test the vehicle and check for leakage between the transfer case and transaxle. If a red ATF leak is found, replace the transaxle.

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OIL LEAK FROM THE TRANSFER CASE (BROWN COLOR, THICK OIL): 11. If 80W-90 gear oil is leaking from the transfer case, refer to TSB 02-50-006 and remove the transfer case. 12. Using a flat screwdriver, carefully pry the oil seal from the transfer case. CAUTION: Be careful not to scratch the case.

13. Install a new seal using the special service tool, P/N 09473-26000-35, and a rubber hammer. 14. Reinstall the transfer case. 15. Road test and check for leakage between the transfer case and transaxle. If a thick brown gear oil leak is found, replace the transfer case.

WARRANTY INFORMATION:
MODEL 2001~09 Santa Fe 2005~09 Tucson OP CODE 47452R0F 47355R00 OPERATION Replace oil seal OP TIME 4.6 1.9 CAUSAL P/NUMBER 47452-39000 NATURE CODE N87 CAUSE CODE C38

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