PI734E - Technical Data Sheet

PI734E
SPECIFICATIONS & OPTIONS
STANDARDS Newage Stamford industrial generators meet the requirements of BS EN 60034 and the relevant sections of other national and international standards such as BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA C22.2-100, AS1359. Other standards and certifications can be considered on request. DESCRIPTION The STAMFORD PI range of synchronous ac generators are brushless with a rotating field. They are separately excited by the STAMFORD Permanent Magnet Generator (PMG). This is a shaft mounted, high frequency, pilot exciter which provides a constant supply of clean power via the Automatic Voltage Regulator (AVR) to the main exciter. The main exciter output is fed to the main rotor, through a full wave bridge rectifier, protected by surge suppression. VOLTAGE REGULATORS The PI range generators, complete with a PMG, are available with one of two AVRs. Each AVR has soft start voltage build up and built in protection against sustained over-excitation, which will de-excite the generator after a minimum of 8 seconds. Underspeed protection (UFRO) is also provided on both AVRs. The UFRO will reduce the generator output voltage proportional to the speed of the generator below a presettable level. The MX341 AVR is two phase sensed with a voltage regulation of 1 %. (see the note on regulation). The MX321 AVR is 3 phase rms sensed with a voltage regulation of 0.5% rms (see the note on regulation). The UFRO circuit has adjustable slope and dwell for controlled recovery from step loads. An over voltage protection circuit will shutdown the output device of the AVR, it can also trip an optional excitation circuit breaker if required. As an option, short circuit current limiting is available with the addition of current transformers. Both the MX341 and the MX321 need a generator mounted current transformer to provide quadrature droop characteristics for load sharing during parallel operation. Provision is also made for the connection of the STAMFORD power factor controller, for embedded applications, and a remote voltage trimmer. WINDINGS & ELECTRICAL PERFORMANCE All generator stators are wound to 2/3 pitch. This eliminates triplen (3rd, 9th, 15th ) harmonics on the voltage waveform and is found to be the optimum design for trouble-free supply of non-linear loads. The 2/3 pitch design avoids excessive neutral currents sometimes seen with higher winding pitches. A fully connected damper winding reduces oscillations during paralleling. This winding, with the 2/3 pitch and carefully selected pole and tooth designs, ensures very low levels of voltage waveform distortion. TERMINALS & TERMINAL BOX Standard generators feature a main stator with 6 ends brought out to the terminals, which are mounted on the frame at the non-drive end of the generator. A sheet steel terminal box contains the AVR and provides ample space for the customers' wiring and gland arrangements. It has removable panels for easy access. SHAFT & KEYS All generator rotors are dynamically balanced to better than BS6861:Part 1 Grade 2.5 for minimum vibration in operation. Two bearing generators are balanced with a half key. INSULATION/IMPREGNATION The insulation system is class 'H', and meets the requirements of UL1446. All wound components are impregnated with materials and processes designed specifically to provide the high build required for static windings and the high mechanical strength required for rotating components. QUALITY ASSURANCE Generators are manufactured using production procedures having a quality assurance level to BS EN ISO 9001. NOTE ON REGULATION The stated voltage regulation may not be maintained in the presence of certain radio transmitted signals. Any change in performance will fall within the limits of Criteria 'B' of EN 61000-6-2:2001. At no time will the steady-state voltage regulation exceed 2%.
Note: Continuous development of our products entitles us to change specification details without notice, therefore they must not be regarded as binding. Front cover drawing is typical of the product range.

PI734E
WINDING 312
CONTROL SYSTEM A.V.R. VOLTAGE REGULATION SUSTAINED SHORT CIRCUIT INSULATION SYSTEM PROTECTION RATED POWER FACTOR STATOR WINDING WINDING PITCH WINDING LEADS MAIN STATOR RESISTANCE MAIN ROTOR RESISTANCE EXCITER STATOR RESISTANCE EXCITER ROTOR RESISTANCE R.F.I. SUPPRESSION WAVEFORM DISTORTION MAXIMUM OVERSPEED BEARING DRIVE END BEARING NON-DRIVE END 1 BEARING WEIGHT COMP. GENERATOR WEIGHT WOUND STATOR WEIGHT WOUND ROTOR WR INERTIA SHIPPING WEIGHTS in a crate PACKING CRATE SIZE 3556 kg 1747 kg 1494 kg 45.49 kgm 3629kg 216 x 105 x 154(cm) 50 Hz TELEPHONE INTERFERENCE COOLING AIR VOLTAGE STAR kVA BASE RATING FOR REACTANCE VALUES Xd DIR. AXIS SYNCHRONOUS X'd DIR. AXIS TRANSIENT X''d DIR. AXIS SUBTRANSIENT Xq QUAD. AXIS REACTANCE X''q QUAD. AXIS SUBTRANSIENT XL LEAKAGE REACTANCE X2 NEGATIVE SEQUENCE X0 ZERO SEQUENCE REACTANCES ARE SATURATED T'd TRANSIENT TIME CONST. T''d SUB-TRANSTIME CONST. T'do O.C. FIELD TIME CONST. Ta ARMATURE TIME CONST. SHORT CIRCUIT RATIO 380/220 1845 3.18 0.19 0.14 2.04 0.29 0.04 0.20 0.02 THF<2% 2.69 m/sec 5700 cfm 400/231 1900 2.96 0.18 0.13 1.90 0.27 0.03 0.19 0.02 415/240 1900 2.75 0.17 0.12 1.76 0.25 0.03 0.17 0.02 440/254 1865 2.40 0.15 0.11 1.54 0.22 0.03 0.15 0.02 416/240 2070 3.84 0.23 0.17 2.47 0.35 0.04 0.24 0.03
2

SEPARATELY EXCITED BY P.M.G. MX341 1% MX321 0.5 % With 4% ENGINE GOVERNING

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7) CLASS H IP23 0.8 DOUBLE LAYER LAP TWO THIRDS 6 0.00093 Ohms PER PHASE AT 22C STAR CONNECTED 2.17 Ohms at 22C 17.5 Ohms at 22C 0.063 Ohms PER PHASE AT 22C BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0% 2250 Rev/Min BALL. 6228 C3 BALL. 6319 C3 2 BEARING 3506 kg 1747 kg 1432 kg 44.4891 kgm2 3575kg 216 x 105 x 154(cm) 60 Hz TIF<50 3.45 m/sec 7300 cfm 440/254 2210 3.67 0.22 0.16 2.36 0.33 0.04 0.23 0.03 460/266 2255 3.42 0.21 0.15 2.20 0.31 0.04 0.22 0.03 480/277 2300 3.21 0.19 0.14 2.06 0.29 0.04 0.20 0.03

VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED 0.149s 0.02s 2.46s 0.02s 1/Xd

50 Hz

PI734E
Winding 312 THREE PHASE EFFICIENCY CURVES

60 Hz

PI734E
Winding 312 THREE PHASE EFFICIENCY CURVES

PI734E
Winding 312 Locked Rotor Motor Starting Curve

50
30

Hz

346V

380V

400V

415V

440V

25

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0 0 500 1000 1500 2000 2500 3000 3500 4000 4500

LOCKED ROTOR kVA

60
30

Hz

380V

416V

440V

460V

480V

25

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
LOCKED ROTOR kVA

PI734E
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed Based on star (wye) connection.

50 Hz

100000

SYMMETRICAL ASYMMETRICAL

CURRE NT (Am p s)

10000

1000 0.001

0.01

TIME (secs)

0.1

10

Sustained Short Circuit = 6,250 Amps

60 Hz

100000

SYMMETRICAL ASYMMETRICAL

CURRE N T (Am p s)

10000

1000 0.001

0.01

TIME (secs)

0.1

10

Sustained Short Circuit = 7,500 Amps

Note 1 The following multiplication factors should be used to adjust the values from curve between time 0.001 seconds and the minimum current point in respect of nominal operating voltage : 50Hz
Voltage 380v 400v 415v 440v Factor x 1.00 x 1.05 x 1.09 x 1.16

Note 2 The following multiplication factor should be used to convert the values calculated in accordance with NOTE 1 to those applicable to the various types of short circuit :
3-phase 2-phase L-L 1-phase L-N x 1.30 x 3.20 x 2.50 2 sec.

60Hz
Voltage 416v 440v 460v 480v Factor x 1.00 x 1.06 x 1.10 x 1.15

Instantaneous x 1.00 x 0.87 Minimum x 1.00 x 1.80 Sustained x 1.00 x 1.50 Max. sustained duration 10 sec. 5 sec. All other times are unchanged

The sustained current value is constant irrespective of voltage level

Note 3 Curves are drawn for Star (Wye) connected machines.

PI734E
Winding 312 / 0.8 Power Factor RATINGS
Class - Temp Rise Cont. F - 105/40C 380 400 1770 1416 96.0 1475 415 1770 1416 96.1 1473 440 1735 1388 96.3 1441 Cont. H - 125/40C 380 1845 1476 95.7 1542 400 1900 1520 95.8 1587 415 1900 1520 96.0 1583 440 1865 1492 96.1 1553 Standby - 150/40C 380 1920 1536 95.6 1607 400 1980 1584 95.7 1655 415 1980 1584 95.8 1653 440 1940 1552 96.1 1615 Standby - 163/27C 380 1975 1580 95.5 1654 400 2035 1628 95.6 1703 415 2035 1628 95.8 1699 440 1995 1596 96.0 1663

50Hz

Star (V)

kVA 1715 kW 1372 Efficiency (%) 95.9 kW Input 1431

60Hz

Star (V)

416

440 2055 1644 95.9 1714

460 2100 1680 96.0 1750

480 2140 1712 96.1 1781

416 2070 1656 95.7 1730

440 2210 1768 95.8 1846

460 2255 1804 95.9 1881

480 2300 1840 95.9 1919

416 2155 1724 95.6 1803

440 2300 1840 95.7 1923

460 2345 1876 95.8 1958

480 2395 1916 95.9 1998

416 2215 1772 95.5 1855

440 2365 1892 95.6 1979

460 2415 1932 95.7 2019

480 2465 1972 95.8 2058

kVA 1935 kW 1548 Efficiency (%) 95.8 kW Input 1616

DIMENSIONS

Barnack Road Stamford Lincolnshire PE9 2NB Tel: 00 44 (0)1780 484000 Fax: 00 44 (0)1780 484100

2006

TD_PI734E.GB_10.06_04_GB