Back Flow Awareness
Back Flow Awareness
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Contributing Editors Joseph Camerata has a BS in Management with honors (magna cum laude). He retired as a Chemist in 2006 having worked in the field of chemical, environmental, and industrial hygiene sampling and analysis for 40 years. He has been a professional presenter at an EPA analytical conference at the Biosphere in Arizona and a presenter at an AWWA conference in Mesa, Arizona. He also taught safety classes at the Honeywell and City of Phoenix, and is a motivational/inspirational speaker nationally and internationally. Eric Pearce S.M.E., chemistry and biological review. Pete Greer S.M.E., retired biology instructor. Jack White, Environmental, Health, Safety expert, City of Phoenix. Art Credits.
Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
Top, a highly trained General Backflow Assembly Tester is working on a fireline assembly. Bottom, a double check backflow preventor with OS& Y valves.
Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
Copyright Notice
2005 Technical Learning College (TLC) No part of this work may be reproduced or distributed in any form or by any means without TLCs prior written approval. Permission has been sought for all images and text where we believe copyright exists and where the copyright holder is traceable and contactable. All material that is not credited or acknowledged is the copyright of Technical Learning College. This information is intended for educational purposes only. Most unaccredited photographs have been taken by TLC instructors or TLC students. We will be pleased to hear from any copyright holder and will make good on your work if any unintentional copyright infringements were made as soon as these issues are brought to the editor's attention. Every possible effort is made to ensure that all information provided in this course is accurate. All written, graphic, photographic or other material is provided for information only. Therefore, Technical Learning College accepts no responsibility or liability whatsoever for the application or misuse of any information included herein. Requests for permission to make copies should be made to the following address: TLC PO Box 420 Payson, AZ 85547-0420 Information in this document is subject to change without notice. TLC is not liable for errors or omissions appearing in this document.
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Our administrative staff is trained to provide the best customer service in town. Part of that training is knowing how to solve most problems on the spot with an exchange or refund. TLC Continuing Education Course Material Development Technical Learning Colleges (TLCs) continuing education course material development was based upon several factors; extensive academic research, advice from subject matter experts, data analysis, task analysis and training needs assessment process information gathered from other states.
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Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
Required Texts The Backflow Awareness CEU training course will not require any other materials. This course comes complete. No other materials are needed. Recordkeeping and Reporting Practices TLC will keep all student records for a minimum of seven years. It is the students responsibility to give the completion certificate to the appropriate agencies. ADA Compliance TLC will make reasonable accommodations for persons with documented disabilities. Students should notify TLC and their instructors of any special needs. Course content may vary from this outline to meet the needs of this particular group. This course is also available in Spanish. Please check with your State for special instructions. You will have 90 days from receipt of this manual to complete it in order to receive your Continuing Education Units (CEUs) or Professional Development Hours (PDHs). A score of 70% or better is necessary to pass this course. If you should need any assistance, please email all concerns and the final test to: [email protected]. Educational Mission The educational mission of TLC is: To provide TLC students with comprehensive and ongoing training in the theory and skills needed for the environmental education field, To provide TLC students with opportunities to apply and understand the theory and skills needed for operator certification and environmental education, To provide opportunities for TLC students to learn and practice environmental educational skills with members of the community for the purpose of sharing diverse perspectives and experience, To provide a forum in which students can exchange experiences and ideas related to environmental education, To provide a forum for the collection and dissemination of current information related to environmental education, and to maintain an environment that nurtures academic and personal growth.
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INDEX
Introduction Actual Events Hydraulic Principles Vacuum Pascals Law Volume and Velocity Bernoullis Principle Cross-Connection Terms Types of Devices Fireline Assemblies Types of Pipes Responsibilities Cross-Connection Program Section Internal Protection Developing a Program Backflow Unit Duties Hazard Evaluation Facilities Requiring Devices Table 7.1 Installation Requirements Compliance Program Incident Response Emergency Response Homeland Security Letter/Forms and Related Examples Job Description Checklist Installation Checklist Closed Loop Fire Services Responsibilities Example Freeze Protection Freeze Protection Form Installation Example Code of Conduct Glossary Conversion Factors Registration Form Assignment Customer Survey 12 15 17 23 28 30 30 35 41 49 53 57 61 63 67 71 72 73 75 77 81 82 85 91 97 99 101 103 104 105 107 105 109 110 111 116 117 119 127
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RPDA, Two Reduced Pressure Principle Backflow Assemblies together on a Fireline. Ames SS Assembly. Below an Antifreeze Loop with check valve on a Fireline. Notice the OS&Y Valves (Outside Screw and Yoke).
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Backflow Introduction
Backflow Prevention, also referred to as Cross-Connection Control, addresses a serious health issue. This issue was addressed on the federal level by passage of the "Federal Safe Drinking Water Act" as developed by the Environmental Protection Agency (E.P.A.) and passed into law on December 16, 1974. This Act tasked each state with primary enforcement responsibility for a program to assure access to safe drinking water by all citizens. Such state program regulations as adopted are required to be at least as stringent as the federal regulations as developed and enforced by the E.P.A. The official definition of a cross-connection is "the link or channel connecting a source of pollution with a potable water supply." There are two distinct levels of concern with this issue. The first is protection of the general public and the second is protection of persons subject to such risks involving service to a single customer, be that customer an individual residence or business. Sources of pollution which may result in a danger to health are not always obvious and such cross-connections are certainly not usually intentional. They are usually the result of oversight or a non-professional installation. As source examples, within a business environment the pollutant source may involve the unintentional cross-connection of internal or external piping with chemical processes or a heating boiler. In a residential environment the pollutant source may be an improper cross-connection with a landscape sprinkler system or reserve tank fire protection system. Or, a situation as simple as leaving a garden hose nozzle submerged in a bucket of liquid or attached to a chemical sprayer. Another potential hazard source within any environment may be a cross-connection of piping involving a water well located on the property. This is a special concern with older residences or businesses, which may have been served by well water prior to connection to the developed water system. There are many other potential sources of pollutant hazards. Control of cross-connections is possible but only through knowledge and vigilance. Public education is essential, for many that are educated in piping and plumbing installations fail to recognize cross-connection dangers.
Another buried RP inside a pit, all we can see is a test cock, all RPs need to be installed 12 inched above the ground. This device was buried in ground and not tested for over 25 years. Owners are required to test their devices once a year at a minimum.
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Top picture, a Hot Box a good method of keeping the assembly from freezing during the winter. Bottom, electrical heat tape method for freeze protection.
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Hydraulics
Definition: Hydraulics is a branch of engineering concerned mainly with moving liquids. The term is applied commonly to the study of the mechanical properties of water, other liquids, and even gases when the effects of compressibility are small. Hydraulics can be divided into two areas, hydrostatics and hydrokinetics. Hydraulics: The Engineering science pertaining to liquid pressure and flow. The word hydraulics is based on the Greek word for water, and originally covered the study of the physical behavior of water at rest and in motion. Use has broadened its meaning to include the behavior of all liquids, although it is primarily concerned with the motion of liquids. Hydraulics includes the manner in which liquids act in tanks and pipes, deals with their properties, and explores ways to take advantage of these properties. Hydrostatics, the consideration of liquids at rest, involves problems of buoyancy and flotation, pressure on dams and submerged devices, and hydraulic presses. The relative incompressibility of liquids is one of its basic principles. Hydrodynamics, the study of liquids in motion, is concerned with such matters as friction and turbulence generated in pipes by flowing liquids, the flow of water over weirs and through nozzles, and the use of hydraulic pressure in machinery. Hydrostatics Hydrostatics is about the pressures exerted by a fluid at rest. Any fluid is meant, not just water. Research and careful study on water yields many useful results of its own, however, such as forces on dams, buoyancy and hydraulic actuation, and is well worth studying for such practical reasons. Hydrostatics is an excellent example of deductive mathematical physics, one that can be understood easily and completely from a very few fundamentals, and in which the predictions agree closely with experiment. There are few better illustrations of the use of the integral calculus, as well as the principles of ordinary statics, available to the student. A great deal can be done with only elementary mathematics. Properly adapted, the material can be used from the earliest introduction of school science, giving an excellent example of a quantitative science with many possibilities for hands-on experiences. The definition of a fluid deserves careful consideration. Although time is not a factor in hydrostatics, it enters in the approach to hydrostatic equilibrium. It is usually stated that a fluid is a substance that cannot resist a shearing stress, so that pressures are normal to confining surfaces. Geology has now shown us clearly that there are substances which can resist shearing forces over short time intervals, and appear to be typical solids, but which flow like liquids over long time intervals. Such materials include wax and pitch, ice, and even rock.
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A ball of pitch, which can be shattered by a hammer, will spread out and flow in months. Ice, a typical solid, will flow in a period of years, as shown in glaciers, and rock will flow over hundreds of years, as in convection in the mantle of the earth. Shear earthquake waves, with periods of seconds, propagate deep in the earth, though the rock there can flow like a liquid when considered over centuries. The rate of shearing may not be strictly proportional to the stress, but exists even with low stress. Viscosity may be the physical property that varies over the largest numerical range, competing with electrical resistivity. There are several familiar topics in hydrostatics which often appears in expositions of introductory science, and which are also of historical interest and can enliven their presentation. Lets start our study with the principles of our atmosphere.
Atmospheric Pressure
The atmosphere is the entire mass of air that surrounds the earth. While it extends upward for about 500 miles, the section of primary interest is the portion that rests on the earths surface and extends upward for about 7 1/2 miles. This layer is called the troposphere. If a column of air 1-inch square extending all the way to the "top" of the atmosphere could be weighed, this column of air would weigh approximately 14.7 pounds at sea level. Thus, atmospheric pressure at sea level is approximately 14.7 psi. As one ascends, the atmospheric pressure decreases by approximately 1.0 psi for every 2,343 feet. However, below sea level, in excavations and depressions, atmospheric pressure increases. Pressures under water differ from those under air only because the weight of the water must be added to the pressure of the air. Atmospheric pressure can be measured by any of several methods. The common laboratory method uses the mercury column barometer. The height of the mercury column serves as an indicator of atmospheric pressure. At sea level and at a temperature of 0 Celsius (C), the height of the mercury column is approximately 30 inches, or 76 centimeters. This represents a pressure of approximately 14.7 psi. The 30-inch column is used as a reference standard. Another device used to measure atmospheric pressure is the aneroid barometer. The aneroid barometer uses the change in shape of an evacuated metal cell to measure variations in atmospheric pressure. The thin metal of the aneroid cell moves in or out with the variation of pressure on its external surface. This movement is transmitted through a system of levers to a pointer, which indicates the pressure. The atmospheric pressure does not vary uniformly with altitude. It changes very rapidly. Atmospheric pressure is defined as the force per unit area exerted against a surface by the weight of the air above that surface. In the diagram on the following page, the pressure at point "X" increases as the weight of the air above it increases. The same can be said about decreasing pressure, where the pressure at point "X" decreases if the weight of the air above it also decreases.
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Barometric Loop The barometric loop consists of a continuous section of supply piping that abruptly rises to a height of approximately 35 feet and then returns back down to the originating level. It is a loop in the piping system that effectively protects against backsiphonage. It may not be used to protect against backpressure. Its operation, in the protection against backsiphonage, is based upon the principle that a water column, at sea level pressure, will not rise above 33.9 feet. In general, barometric loops are locally fabricated, and are 35 feet high. Pressure may be referred to using an absolute scale, pounds per square inch absolute (psia), or gauge scale, (psiag). Absolute pressure and gauge pressure are related. Absolute pressure is equal to gauge pressure plus the atmospheric pressure. At sea level, the atmospheric pressure is 14.7 psai. Absolute pressure is the total pressure. Gauge pressure is simply the pressure read on the gauge. If there is no pressure on the gauge other than atmospheric, the gauge will read zero. Then the absolute pressure would be equal to 14.7 psi, which is the atmospheric pressure.
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Pressure
By a fluid, we have a material in mind like water or air, two very common and important fluids. Water is incompressible, while air is very compressible, but both are fluids. Water has a definite volume; air does not. Water and air have low viscosity; that is, layers of them slide very easily on one another, and they quickly assume their permanent shapes when disturbed by rapid flows. Other fluids, such as molasses, may have high viscosity and take a long time to come to equilibrium, but they are no less fluids. The coefficient of viscosity is the ratio of the shearing force to the velocity gradient. Hydrostatics deals with permanent, time-independent states of fluids, so viscosity does not appear, except as discussed in the Introduction.
A fluid, therefore, is a substance that cannot exert any permanent forces tangential to a boundary. Any force that it exerts on a boundary must be normal to the boundary. Such a force is proportional to the area on which it is exerted, and is called a pressure. We can imagine any surface in a fluid as dividing the fluid into parts pressing on each other, as if it were a thin material membrane, and so think of the pressure at any point in the fluid, not just at the boundaries. In order for any small element of the fluid to be in equilibrium, the pressure must be the same in all directions (or the element would move in the direction of least pressure), and if no other forces are acting on the body of the fluid, the pressure must be the same at all neighboring points. Therefore, in this case the pressure will be the same throughout the fluid, and the same in any direction at a point (Pascal's Principle). Pressure is expressed in units of force per unit area such as dyne/cm2, N/cm2 (pascal), pounds/in2 (psi) or pounds/ft2 (psf). The axiom that if a certain volume of fluid were somehow made solid, the equilibrium of forces would not be disturbed is useful in reasoning about forces in fluids.
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On earth, fluids are also subject to the force of gravity, which acts vertically downward, and has a magnitude = g per unit volume, where g is the acceleration of gravity, approximately 981 cm/s2 or 32.15 ft/s2, is the density, the mass per unit volume, expressed in g/cm3, kg/m3, or slug/ft3, and is the specific weight, measured in lb/in3, or lb/ft3 (pcf). Gravitation is an example of a body force that disturbs the equality of pressure in a fluid. The presence of the gravitational body force causes the pressure to increase with depth, according to the equation dp = g dh, in order to support the water above. We call this relation the barometric equation, for when this equation is integrated, we find the variation of pressure with height or depth. If the fluid is incompressible, the equation can be integrated at once, and the pressure as a function of depth h is p = gh + p0. The density of water is about 1 g/cm3, or its specific weight is 62.4 pcf. We may ask what depth of water gives the normal sea-level atmospheric pressure of 14.7 psi, or 2117 psf. This is simply 2117 / 62.4 = 33.9 ft of water. This is the maximum height to which water can be raised by a suction pump, or, more correctly, can be supported by atmospheric pressure. Professor James Thomson (brother of William Thomson, Lord Kelvin) illustrated the equality of pressure by a "curtain-ring" analogy shown in the diagram. A section of the toroid was identified, imagined to be solidified, and its equilibrium was analyzed. The forces exerted on the curved surfaces have no component along the normal to a plane section, so the pressures at any two points of a plane must be equal, since the fluid represented by the curtain ring was in equilibrium. The right-hand part of the diagram illustrates the equality of pressures in orthogonal directions. This can be extended to any direction whatever, so Pascal's Principle is established. This demonstration is similar to the usual one using a triangular prism and considering the forces on the end and lateral faces separately.
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Geometric Arguments
Ingenious geometric arguments can be used to substitute for easier, but less transparent arguments using calculus. For example, the force acting on one side of an inclined plane surface whose projection is AB can be found as in the diagram on the previous page. O is the point at which the prolonged projection intersects the free surface. The line AC' perpendicular to the plane is made equal to the depth AC of point A, and line BD' is similarly drawn equal to BD. The line OD' also passes through C', by proportionality of triangles OAC' and OAD'. Therefore, the thrust F on the plane is the weight of a prism of fluid of crosssection AC'D'B, passing through its centroid normal to plane AB. Note that the thrust is equal to the density times the area times the depth of the center of the area; its line of action does not pass through the center, but below it, at the center of thrust. The same result can be obtained with calculus by summing the pressures and the moments, of course.
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Vacuum
The term vacuum indicates that the absolute pressure is less than the atmospheric pressure and that the gauge pressure is negative. A complete or total vacuum would mean a pressure of 0 psia or 14.7 psig. Since it is impossible to produce a total vacuum, the term vacuum, as used in this document, will mean all degrees of partial vacuum. In a partial vacuum, the pressure would range from slightly less than 14.7 psia (0 psig) to slightly greater than 0 psia (-14.7 psig). Backsiphonage results from atmospheric pressure exerted on a liquid, forcing it toward a supply system that is under a vacuum.
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Water Pressure
The weight of a cubic foot of water is 62.4 pounds per square foot. The base can be subdivided into 144-square inches with each subdivision being subjected to a pressure of 0.433 psig. Suppose you placed another cubic foot of water on top of the first cubic foot. The pressure on the top surface of the first cube which was originally atmospheric, or 0 psig, would now be 0.4333 psig as a result of the additional cubic foot of water. The pressure of the base of the first cubic foot would be increased by the same amount of 0.866 psig or two times the original pressure. Pressures are very frequently stated in terms of the height of a fluid. If it is the same fluid whose pressure is being given, it is usually called "head," and the factor connecting the head and the pressure is the weight density g. In the English engineer's system, weight density is in pounds per cubic inch or cubic foot. A head of 10 ft is equivalent to a pressure of 624 psf, or 4.33 psi. It can also be considered an energy availability of ft-lb per lb. Water with a pressure head of 10 ft can furnish the same energy as an equal amount of water raised by 10 ft. Water flowing in a pipe is subject to head loss because of friction. Take a jar and a basin of water. Fill the jar with water and invert it under the water in the basin. Now raise the jar as far as you can without allowing its mouth to come above the water surface. It is always a little surprising to see that the jar does not empty itself, but the water remains with no visible means of support. By blowing through a straw, one can put air into the jar, and as much water leaves as air enters. In fact, this is a famous method of collecting insoluble gases in the chemical laboratory, or for supplying hummingbird feeders. It is good to remind oneself of exactly the balance of forces involved. Another application of pressure is the siphon. The name is Greek for the tube that was used for drawing wine from a cask. This is a tube filled with fluid connecting two containers of fluid, normally rising higher than the water levels in the two containers, at least to pass over their rims. In the diagram, the two water levels are the same, so there will be no flow. When a siphon goes below the free water levels, it is called an inverted siphon. If the levels in the two basins are not equal, fluid flows from the basin with the higher level into the one with the lower level, until the levels are equal. A siphon can be made by filling the tube, closing the ends, and then putting the ends under the surface on both sides. Alternatively, the tube can be placed in one fluid and filled by sucking on it. When it is full, the other end is put in place. The analysis of the siphon is easy, and should be obvious. The pressure rises or falls as described by the barometric equation through the siphon tube. There is obviously a maximum height for the siphon which is the same as the limit of the suction pump, about 34 feet. Inverted siphons are sometimes used in pipelines to cross valleys. Differences in elevation are usually too great to use regular siphons to cross hills, so the fluids must be pressurized by pumps so the pressure does not fall to zero at the crests.
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Liquids at Rest
In studying fluids at rest, we are concerned with the transmission of force and the factors which affect the forces in liquids. Additionally, pressure in and on liquids and factors affecting pressure are of great importance.
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Development of Hydraulics
Although the modern development of hydraulics is comparatively recent, the ancients were familiar with many hydraulic principles and their applications. The Egyptians and the ancient people of Persia, India, and China conveyed water along channels for irrigation and domestic purposes, using dams and sluice gates to control the flow. The ancient Cretans had an elaborate plumbing system. Archimedes studied the laws of floating and submerged bodies. The Romans constructed aqueducts to carry water to their cities. After the breakup of the ancient world, there were few new developments for many centuries. Then, over a comparatively short period, beginning near the end of the seventeenth century, Italian physicist, Evangelista Torricelle, French physicist, Edme Mariotte, and later, Daniel Bernoulli conducted experiments to study the elements of force in the discharge of water through small openings in the sides of tanks and through short pipes. During the same period, Blaise Pascal, a French scientist, discovered the fundamental law for the science of hydraulics. Pascals law states that increase in pressure on the surface of a confined fluid is transmitted undiminished throughout the confining vessel or system. For Pascals law to be made effective for practical applications, it was necessary to have a piston that "fit exactly." It was not until the latter part of the eighteenth century that methods were found to make these snugly fitted parts required in hydraulic systems. This was accomplished by the invention of machines that were used to cut and shape the necessary closely fitted parts and, particularly, by the development of gaskets and packings. Since that time, components such as valves, pumps, actuating cylinders, and motors have been developed and refined to make hydraulics one of the leading methods of transmitting power. Liquids are almost incompressible. For example, if a pressure of 100 pounds per square inch (psi) is applied to a given volume of water that is at atmospheric pressure, the volume will decrease by only 0.03 percent. It would take a force of approximately 32 tons to reduce its volume by 10 percent; however, when this force is removed, the water immediately returns to its original volume. Other liquids behave in about the same manner as water. Another characteristic of a liquid is the tendency to keep its free surface level. If the surface is not level, liquids will flow in the direction which will tend to make the surface level. Evangelista Torricelli Evangelista Torricelli (1608-1647), Galileo's student and secretary, and a member of the Florentine Academy of Experiments, invented the mercury barometer in 1643, and brought the weight of the atmosphere to light. The mercury column was held up by the pressure of the atmosphere, not by horror vacui as Aristotle had supposed. Torricelli's early death was a blow to science, but his ideas were furthered by Blaise Pascal (1623-1662). Pascal had a barometer carried up the 1465 m high Puy de Dme, an extinct volcano in the Auvergne just west of his home of Clermont-Ferrand in 1648 by Prier, his brother-in-law. Pascal's experimentum crucis is one of the triumphs of early modern science. The Puy de Dme is not the highest peak in the Massif Central--the Puy de Sancy, at 1866 m is, but it was the closest. Clermont is now the centre of the French pneumatics industry.
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Burgomeister of Magdeburg The remarkable Otto von Guericke (1602-1686), Burgomeister of Magdeburg, Saxony, took up the cause, making the first vacuum pump, which he used in vivid demonstrations of the pressure of the atmosphere to the Imperial Diet at Regensburg in 1654. Famously, he evacuated a sphere consisting of two well-fitting hemispheres about a foot in diameter, and showed that 16 horses, 8 on each side, could not pull them apart. An original vacuum pump and hemispheres from 1663 are shown at the right (photo edited from the Deutsches Museum). He also showed that air had weight, and how much force it did require to separate the evacuated hemispheres. Then, in England, Robert Hooke (1635-1703) made a vacuum pump for Robert Boyle (1627-1691). Christian Huygens (1629-1695) became interested in a visit to London in 1661 and had a vacuum pump built for him. By this time, Torricelli's doctrine had triumphed over the Church's support for horror vacui. This was one of the first victories for rational physics over the illusions of experience, and is well worth consideration. Pascal demonstrated that the siphon worked by atmospheric pressure, not by horror vacui. The two beakers of mercury are connected by a three-way tube, with the upper branch open to the atmosphere. As the large container is filled with water, pressure on the free surfaces of the mercury in the beakers pushes mercury into the tubes. When the state shown is reached, the beakers are connected by a mercury column, and the siphon starts, emptying the upper beaker and filling the lower. The mercury has been open to the atmosphere all this time, so if there were any horror vacui, it could have flowed in at will to soothe itself.
Torr
The mm of mercury is sometimes called a torr after Torricelli, and Pascal also has been honored by a unit of pressure, a newton per square meter or 10 dyne/cm2. A cubic centimeter of air weighs 1.293 mg under standard conditions, and a cubic meter 1.293 kg, so air is by no means even approximately weightless, though it seems so. The weight of a sphere of air as small as 10 cm in diameter is 0.68 g, easily measurable with a chemical balance. The pressure of the atmosphere is also considerable, like being 34 ft under water, but we do not notice it. A bar is 106 dyne/cm2, very close to a standard atmosphere, which is 1.01325 bar. In meteorology, the millibar, mb, is used. 1 mb = 1.333 mmHg = 100 Pa = 1000 dyne/cm2. A kilogram-force per square centimeter is 981,000 dyne/cm2, also close to one atmosphere. In Europe, it has been considered approximately 1 atm, as in tire pressures and other engineering applications. As we have seen, in English units the atmosphere is about 14.7 psi, and this figure can be used to find other approximate equivalents. For example, 1 psi = 51.7 mmHg. In Britain, tons per square inch has been used for large pressures. The ton in this case is 2240 lb, not the American short ton. 1 tsi = 2240 psi, 1 tsf = 15.5 psi (about an atmosphere!). The fluid in question here is air, which is by no means incompressible. As we rise in the atmosphere and the pressure decreases, the air also expands.
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To see what happens in this case, we can make use of the ideal gas equation of state, p = RT/M, and assume that the temperature T is constant. Then the change of pressure in a change of altitude dh is dp = -g dh = -(pM/RT)gdh, or dp/p = -(Mg/RT)dh. This is a little harder to integrate than before, but the result is ln p = -Mgh/RT + C, or ln(p/p0) = Mgh/RT, or finally p = p0exp(-Mgh/RT). In an isothermal atmosphere, the pressure decreases exponentially. The quantity H = RT/Mg is called the "height of the homogeneous atmosphere" or the scale height, and is about 8 km at T = 273K. This quantity gives the rough scale of the decrease of pressure with height. Of course, the real atmosphere is by no means isothermal close to the ground, but cools with height nearly linearly at about 6.5C/km up to an altitude of about 11 km at middle latitudes, called the tropopause. Above this is a region of nearly constant temperature, the stratosphere, and then at some higher level the atmosphere warms again to near its value at the surface. Of course, there are variations from the average values. When the temperature profile with height is known, we can find the pressure by numerical integration quite easily. Meteorology The atmospheric pressure is of great importance in meteorology, since it determines the winds, which generally move at right angles to the direction of most rapid change of pressure, that is, along the isobars, which are contours of constant pressure. Certain typical weather patterns are associated with relatively high and relatively low pressures, and how they vary with time. The barometric pressure may be given in popular weather forecasts, though few people know what to do with it. If you live at a high altitude, your local weather reporter may report the pressure to be, say, 29.2 inches, but if you have a real barometer, you may well find that it is closer to 25 inches. At an elevation of 1500 m (near Denver, or the top of the Puy de Dme), the atmospheric pressure is about 635 mm, and water boils at 95 C. In fact, altitude is quite a problem in meteorology, since pressures must be measured at a common level to be meaningful. The barometric pressures quoted in the news are reduced to sea level by standard formulas that amount to assuming that there is a column of air from your feet to sea level with a certain temperature distribution, and adding the weight of this column to the actual barometric pressure. This is only an arbitrary 'fix' and leads to some strange conclusions, such as the permanent winter highs above high plateaus that are really imaginary.
Pascals Law
The foundation of modern hydraulics was established when Pascal discovered that pressure in a fluid acts equally in all directions. This pressure acts at right angles to the containing surfaces. If some type of pressure gauge, with an exposed face, is placed beneath the surface of a liquid at a specific depth and pointed in different directions, the pressure will read the same. Thus, we can say that pressure in a liquid is independent of direction. Pressure due to the weight of a liquid, at any level, depends on the depth of the fluid from the surface. If the exposed face of the pressure gauges are moved closer to the surface of the liquid, the indicated pressure will be less. When the depth is doubled, the indicated pressure is doubled. Thus the pressure in a liquid is directly proportional to the depth.
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Consider a container with vertical sides that is 1 foot long and 1 foot wide. Let it be filled with water 1 foot deep, providing 1 cubic foot of water. 1 cubic foot of water weighs 62.4 pounds. Using this information and equation, P = F/A, we can calculate the pressure on the bottom of the container. Since there are 144 square inches in 1 square foot, this can be stated as follows: the weight of a column of water 1 foot high, having a cross-sectional area of 1 square inch, is 0.433 pound. If the depth of the column is tripled, the weight of the column will be 3 x 0.433, or 1.299 pounds, and the pressure at the bottom will be 1.299 lb/in2 (psi), since pressure equals the force divided by the area. Thus, the pressure at any depth in a liquid is equal to the weight of the column of liquid at that depth divided by the cross-sectional area of the column at that depth. The volume of a liquid that produces the pressure is referred to as the fluid head of the liquid. The pressure of a liquid due to its fluid head is also dependent on the density of the liquid.
Gravity
Gravity is one of the four forces of nature. The strength of the gravitational force between two objects depends on their masses. The more massive the objects are, the stronger the gravitational attraction. When you pour water out of a container, the earth's gravity pulls the water towards the ground. The same thing happens when you put two buckets of water, with a tube between them, at two different heights. You must work to start the flow of water from one bucket to the other, but then gravity takes over and the process will continue on its own. Gravity, applied forces, and atmospheric pressure are static factors that apply equally to fluids at rest or in motion, while inertia and friction are dynamic factors that apply only to fluids in motion. The mathematical sum of gravity, applied force, and atmospheric pressure is the static pressure obtained at any one point in a fluid at any given time.
Static Pressure
Static pressure exists in addition to any dynamic factors that may also be present at the same time. Pascals law states that a pressure set up in a fluid acts equally in all directions and at right angles to the containing surfaces. This covers the situation only for fluids at rest or practically at rest. It is true only for the factors making up static head. Obviously, when velocity becomes a factor it must have a direction, and as previously explained, the force related to the velocity must also have a direction, so that Pascals law alone does not apply to the dynamic factors of fluid power. The dynamic factors of inertia and friction are related to the static factors. Velocity head and friction head are obtained at the expense of static head. However, a portion of the velocity head can always be reconverted to static head. Force, which can be produced by pressure or head when dealing with fluids, is necessary to start a body moving if it is at rest, and is present in some form when the motion of the body is arrested; therefore, whenever a fluid is given velocity, some part of its original static head is used to impart this velocity, which then exists as velocity head.
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Bernoulli's Principle
Bernoulli's principle thus says that a rise (or fall) in pressure in a flowing fluid must always be accompanied by a decrease (or increase) in the speed, and conversely, if an increase (decrease) in, the speed of the fluid results in a decrease ( or increase) in the pressure. This is at the heart of a number of everyday phenomena. As a very trivial example, Bernoullis principle is responsible for the fact that a shower curtain gets sucked inwards'' when the water is first turned on. What happens is that the increased water/air velocity inside the curtain (relative to the still air on the other side) causes a pressure drop. The pressure difference between the outside and inside causes a net force on the shower curtain which sucks it inward. A more useful example is provided by the functioning of a perfume bottle: squeezing the bulb over the fluid creates a low pressure area due to the higher speed of the air, which subsequently draws the fluid up. This is illustrated in the following figure.
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Bernoullis principle also tells us why windows tend to explode, rather than implode in hurricanes: the very high speed of the air just outside the window causes the pressure just outside to be much less than the pressure inside, where the air is still. The difference in force pushes the windows outward, and hence they explode. If you know that a hurricane is coming it is therefore better to open as many windows as possible, to equalize the pressure inside and out. Another example of Bernoulli's principle at work is in the lift of aircraft wings and the motion of curve balls'' in baseball. In both cases the design is such as to create a speed differential of the flowing air past the object on the top and the bottom - for aircraft wings this comes from the movement of the flaps, and for the baseball it is the presence of ridges. Such a speed differential leads to a pressure difference between the top and bottom of the object, resulting in a net force being exerted, either upwards or downwards.
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If you ever need to prove for a need for backflow protection, visit your local fair grounds or trailer park. I guarantee that youll find all you need at the concession stand and most health departments and plumbing officials could care less. Here is a photograph of a drinking water and sewer connection in the same meter box with the sewer backing up. The white hose is for drinking water and it is back siphoning the sewage water, the sheen is a reflection of the water pulsating in and out of the meter box.
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Several cross-connection have been made to soda machines, the one to worry about is when you have a copper water line hooked to CO2 without a backflow preventer. The reason is that the CO2 will mix in the water and create copper carbonic acid which can be deadly. This is one reason that you will see clear plastic lines at most soda machines and no copper lines. Most codes require a stainless steel RP backflow assembly at soda machines.
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Common Cross-Connections
Bottom, a direct connection between water and sewage. A perfect crossconnection. 36 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Backflow
Backflow is the undesirable reversal of flow of nonpotable water or other substances through a cross-connection and into the piping of a public water system or consumers potable water system. There are two types of backflow--backpressure and backsiphonage. Backsiphonage
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Backsiphonage
Backsiphonage is backflow caused by a negative pressure (i.e., a vacuum or partial vacuum) in a public water system or consumers potable water system. The effect is similar to drinking water through a straw. Backsiphonage can occur when there is a stoppage of water supply due to nearby fire fighting, a break in a water main, etc.
Every day, our public water system has several backsiphonage occurrences, Think of people that use water driven equipment, from a device that drains waterbeds to pesticide applicators. Backpressure is rarer, but does happen in areas of high elevation, like tall buildings or buildings with pumps. A good example is the pressure exerted by a building that is 100 feet tall is about 43 PSI, the water main feeding the building is at 35 PSI. The water will flow back to the water main. Never drink water or coffee inside a funeral home, vet clinic or hospital.
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Backpressure
Backpressure backflow is backflow caused by a downstream pressure that is greater than the upstream or supply pressure in a public water system or consumers potable water system. Backpressure (i.e., downstream pressure that is greater than the potable water supply pressure) can result from an increase in downstream pressure, a reduction in the potable water supply pressure, or a combination of both. Increases in downstream pressure can be created by pumps, temperature increases in boilers, etc. Reductions in potable water supply pressure occur whenever the amount of water being used exceeds the amount of water being supplied, such as during water line flushing, fire fighting, or breaks in water mains.
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Backpressure Examples
Booster pumps, pressure vessels, elevation, heat
Here we see the backpressure of salt water back into the public water system from a ships pressure pump. Most water providers are now requiring a RP assembly at the hydrant. What is a backflow preventer? A backflow preventer is a means or mechanism to prevent backflow. The basic means of preventing backflow is an air gap, which either eliminates a cross-connection or provides a barrier to backflow. The basic mechanism for preventing backflow is a mechanical backflow preventer, which provides a physical barrier to backflow. The principal types of mechanical backflow preventer are the reduced-pressure principle assembly, the pressure vacuum breaker assembly, and the double check valve assembly. Residential Dual Check Valve A secondary type of mechanical backflow preventer is the residential dual check valve. We do not recommend the installation of dual checks because there is no testing method or schedule for these devices. Once these devices are in place, they, like all mechanical devices, are subject to failure and will probably be stuck open. Some type of debris will keep the device from working properly.
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Which of these ice machine drains has an approved air gap? Here is a better question, would you use the ice from this ice machine? Here is where all those stories about cockroaches and stomach flu originate. The stories are true.
Air Gap
An air gap is a physical disconnection between the free flowing discharge end of a potable water pipeline and the top of an open receiving vessel. The air gap must be at least two times the diameter of the supply pipe and not less than one inch. This type of protection is acceptable for high hazard installations and is theoretically the most effective protection. However, this method of prevention can be circumvented if the supply pipe is extended.
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Vacuum Breakers
There are two types of vacuum breakers, atmospheric and pressure. The difference between them is that the pressure vacuum breaker is spring loaded to assist the devices opening. Both devices open the pipeline to atmosphere in the event of backsiphonage only. Neither device is approved for backpressure conditions. Both devices are only suitable for low hazard applications. Their primary purpose is to protect the water system from cross connections due to submerged inlets, such as irrigation systems and tank applications. Shutoff valves may not be installed downstream of atmospheric vacuum breakers but are allowed on pressure vacuum breakers. The devices must be installed above the highest downstream piping.
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Leaky RP--have your assemblies tested annually or more often. Re-test after repairs and problems. A RP should not leak more than 1 or 2 minuteany more than that, there is a problem; a piece of debris or stuck check is causing the RPs hydraulic relief port to dump.
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Here is an RP that has never been tested and leaked every day until the grass was 3 feet high and the owner notified the Water Department of a water leak. The water meter reader should have caught this problem in the first couple months.
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Halon Systems
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This may include, but not be limited to: polluted or contaminated used water; all types of process waters and "used waters" originating from the public water system which may deteriorate in sanitary quality; chemicals in fluids from: plating acids and alkalies; circulated cooling waters connected to an open cooling tower and/or cooling waters that are chemically or biologically treated or stabilized with toxic substances; contaminated natural waters such as from wells, springs, streams, rivers, bays, harbors, seas, irrigation canals or systems, etc.; oils, gases, glycerin, paraffins, caustic and acid solutions and other liquid and gaseous fluids used in industrial or other processes or for fire fighting purposes. In some states like Arizona, Fire lines need backflow prevention assemblies for certain criteria: a. Class 1 and 2 fire systems are not currently required to have any backflow prevention equipment at the service connection other than the equipment that is required for those systems under the state fire code standards. b. Class 3 fire systems may be converted to Class 1 or 2 systems by removing the tank. However, you must have the approval of the fire authority. c. Class 4 and 5 must comply with backflow requirements. Class 5 includes those fire systems that use antifreeze or other additives (RPDA required). This may apply to residential homes over 3,000 sq. ft. d. Class 6 fire systems require an on-site review to determine backflow requirements.
Double Check Backflow Assembly (Notice chain common on OS&Y). 52 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Types of Pipes
Several types of pipe are used in water distribution systems, but only the most common types used by operators will be discussed. These piping materials include copper, plastic, galvanized steel, and cast iron. Some of the main characteristics of pipes made from these materials are presented below. Plastic pipe has been used extensively in current construction. Available in different lengths and sizes, it is lighter than steel or copper and requires no special tools to install. Plastic pipe has several advantages over metal pipe: it is flexible; it has superior resistance to rupture from freezing; it has complete resistance to corrosion; and, in addition, it can be installed aboveground or below ground. One of the most versatile plastic and polyvinyl resin pipes is the polyvinyl chloride (PVC). PVC pipes are made of tough, strong thermoplastic material that has an excellent combination of physical and chemical properties. Its chemical resistance and design strength make it an excellent material for application in various mechanical systems. Sometimes polyvinyl chloride is further chlorinated to obtain a stiffer design, a higher level of impact resistance, and a greater resistance to extremes of temperature. A CPVC pipe (a chlorinated blend of PVC) can be used not only in cold-water systems, but also in hot-water systems with temperatures up to 210F. Economy and ease of installation make plastic pipe popular for use in either water distribution and supply systems or sewer drainage systems. Galvanized pipe is commonly used for the water distributing pipes inside a building to supply hot and cold water to the fixtures. This type of pipe is manufactured in 21-ft lengths. It is GALVANIZED (coated with zinc) both inside and outside at the factory to resist corrosion. Pipe sizes are based on nominal INSIDE diameters. Inside diameters vary with the thickness of the pipe. Outside diameters remain constant so that pipe can be threaded for standard fittings. Ductile/Cast-iron pipe, sometimes called cast-iron pressure pipe, is used for water mains and frequently for service pipe up to a building. Unlike cast-iron soil pipe, cast-iron water pipe is manufactured in 20-ft lengths rather than 5-ft lengths. Besides bell-and-spigot joints, cast-iron water pipes and fittings are made with flanged, mechanical, or screwed joints. The screwed joints are used only on small-diameter pipe. Copper is one of the most widely used materials for tubing. This is because it does not rust and is highly resistant to any accumulation of scale particles in the pipe. This tubing is available in three different types: K, L, and M. K has the thickest walls, and M, the thinnest walls, with Ls thickness in between the other two. The thin walls of copper tubing are soldered to copper fittings.
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Soldering allows all the tubing and fittings to be set in place before the joints are finished. Generally, faster installation will be the result. Type K copper tubing is available in either rigid (hard temper) or flexible (soft temper) and is primarily used for underground service in the water distribution systems. Soft temper tubing is available in 40- or 60-ft coils, while hard temper tubing comes in 12- and 20-ft straight lengths. Type L copper tubing is also available in either hard or soft temper and either in coils or in straight lengths. The soft temper tubing is often used as replacement plumbing because of the tubes flexibility, which allows easier installation. Type L copper tubing is widely used in water distribution systems. Type M copper tubing is made in hard temper only and is available in straight lengths of 12 and 20 ft. It has a thin wall and is used for branch supplies where water pressure is low, but it is NOT used for mains and risers. It is also used for chilled water systems, for exposed lines in hot-water heating systems, and for drainage piping. Fittings Fittings vary according to the type of piping material used. The major types commonly used in water service include elbows, tees, unions, couplings, caps, plugs, nipples, reducers, and adapters.
Caps A pipe cap is a fitting with a female (inside) thread. It is used like a plug, except that the pipe cap screws on the male thread of a pipe or nipple. Couplings The three common types of couplings are straight coupling, reducer, and eccentric reducer. The STRAIGHT COUPLING is for joining two lengths of pipe in a straight run that does not require additional fittings. A run is that portion of a pipe or fitting continuing in a straight line in the direction of flow. A REDUCER is used to join two pipes of different sizes. The ECCENTRIC REDUCER (also called a BELL REDUCER) has two female (inside) threads of different sizes with centers so designed that when they are joined, the two pieces of pipe will not be in line with each other, but they can be installed so as to provide optimum drainage of the line. Elbows (Ells) 90 and 45. These fittings (fig. 8-5, close to middle of figure) are used to change the direction of the pipe either 90 or 45 degrees. REGULAR elbows have female threads at both outlets.
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Street elbows change the direction of a pipe in a close space where it would be impossible or impractical to use an elbow and nipple. Both 45- and 90-degree street elbows are available with one female and one male threaded end. The REDUCING elbow is similar to the 90-degree elbow except that one opening is smaller than the other. A nipple is a short length of pipe (12 in. or less) with a male thread on each end. It is used for extension from a fitting. At times, you may use the DIELECTRIC or INSULATING TYPE of fittings. These fittings connect underground tanks or hot-water tanks. They are also used when pipes of dissimilar metals are connected. Tees A tee is used for connecting pipes of different diameters or for changing the direction of pipe runs. A common type of pipe tee is the STRAIGHT tee, which has a straight-through portion and a 90-degree takeoff on one side. All three openings of the straight tee are of the same size. Another common type is the REDUCING tee, similar to the straight tee just described, except that one of the threaded openings is of a different size than the other. Unions There are two types of pipe unions. The GROUND JOINT UNION consists of three pieces, and the FLANGE UNION is made in two parts. Both types are used for joining two pipes together and are designed so that they can be disconnected easily. When joined, the two pieces of pipe will not be in line with each other, but they can be installed so as to provide optimum drainage of the line. Thermal Expansion Tank (Closed Loop System) However, the installation of backflow preventors may require some modification to your home plumbing. Prior to the installation of the backflow device, the volume of water in your home's pipes, which can expand when heated, could easily flow back into the public water system. With the installation of the backflow preventer, the water pressure in your home may build up, particularly when the hot water system is activated. To prevent thermal expansion, the Administrative Authority or Water Provider will suggest having a thermal expansion tank installed. If after the backflow prevention device is installed you notice your faucets leak or the emergency relief valve on the hot water tank is continuously activated, you should call a plumbing professional, as damage to your system may occur. For many homeowners, merely lowering the temperature on the hot water tank will eliminate the need for plumbing work. A setting between 115-125 degrees is considered appropriate for most household users. A thermal expansion tank is a small tank with an air/ water bladder. The air in the bladder can be compressed, enabling the water to expand into this tank, relieving pressure on other fixtures. This tank is to be located on the cold water side of the hot water tank.
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Barometric Loop
The barometric loop consists of a continuous section of supply piping that abruptly rises to a height of approximately 35 feet and then returns back down to the originating level. It is a loop in the piping system that effectively protects against backsiphonage. It may not be used to protect against backpressure. Its operation, in the protection against backsiphonage, is based upon the principle that a water column, at sea level pressure, will not rise above 33.9 feet. In general, barometric loops are locally fabricated, and are 35 feet high.
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Why do water suppliers need to control cross-connections and protect their public water systems against backflow? Backflow into a public water system can pollute or contaminate the water in that system (i.e., backflow into a public water system can make the water in that system unusable or unsafe to drink), and each water supplier has a responsibility to provide water that is usable and safe to drink under all foreseeable circumstances. Furthermore, consumers generally have absolute faith that water delivered to them through a public water system is always safe to drink. For these reasons, each water supplier must take reasonable precautions to protect its public water system against backflow. What should water suppliers do to control cross-connections and protect their public water systems against backflow? Water suppliers usually do not have the authority or capability to repeatedly inspect every consumers premises for cross-connections and backflow protection. Alternatively, each water supplier should ensure that a proper backflow preventer is installed and maintained at the water service connection to each system or premises that poses a significant hazard to the public water system. Generally, this would include the water service connection to each dedicated fire protection system or irrigation piping system and the water service connection to each of the following types of premises: (1) premises with an auxiliary or reclaimed water system; (2) industrial, medical, laboratory, marine or other facilities where objectionable substances are handled in a way that could cause pollution or contamination of the public water system; (3) premises exempt from the State Plumbing Code and premises where an internal backflow preventer required under the State Plumbing Code is not properly installed or maintained; (4) classified or restricted facilities; and (5) tall buildings. Each water supplier should also ensure that a proper backflow preventer is installed and maintained at each water loading station owned or operated by the water supplier.
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each dedicated fire protection system or irrigation piping system and the water service connection to each of the following types of premises: (I ) premises with an auxiliary or reclaimed water system: (2) industrial, medical, laboratory, marine or other facilities where objectionable substances are handled in a way that could cause pollution or contamination of the public water system; (3) premises exempt from the State Plumbing Code and premises where an internal backflow preventer required under the State Plumbing Code is not properly installed or maintained; (4) classified or restricted facilities; and (S) tall buildings. Each water supplier should also ensure that a proper backflow preventer is installed and maintained at each water loading station owned or operated by the water supplier. 4. Air gap: An air gap is a vertical, physical separation between the end of a water supply outlet and the flood-level rim of a receiving vessel. This separation must be at least twice the diameter of the water supply outlet and never less than one inch. An air gap is considered the maximum protection available against backpressure backflow or backsiphonage but is not always practical and can easily be bypassed. 5. RP: An RP or reduced pressure priniciple backflow prevention assembly is a mechanical backflow preventer that consists of two independently acting, spring-loaded check valves with a hydraulically operating, mechanically independent, spring-loaded pressure differential relief valve between the check valves and below the first check valve. It includes shutoff valves at each end of the assembly and is equipped with test cocks. An RP is effective against backpressure backflow and backsiphonage and may be used to isolate health or nonhealth hazards. 6. DC: A DC or double check is a mechanical backflow preventer that consists of two independently acting, spring-loaded check valves. It includes shutoff valves at each end of the assembly and is equipped with test cocks. A DC is effective against backpressure backflow and backsiphonage but should be used to isolate only nonhealth hazards. 7. Vacuum breaker: A PVB is a mechanical backflow preventer that consists of an independently acting, spring-loaded check valve and an independently acting, springloaded, air inlet valve on the discharge side of the check valve. It includes shutoff valves at each end of the assembly and is eqipped with test cocks. A PVB may be used to isolate health or nonhealth hazards but is effective against backsiphonage only. 8. What is thermal expansion and what are the considerations with regards to backflow assemblies and devices? A backflow assembly will create a closed system. A closed system will not allow built up pressure to be released. You need to release excessive pressure in a closed system. One method is by installing expansion tanks or blow-offs.
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While it is recognized that containment does not protect the customer within his building, it does effectively remove him from possible contamination to the public water supply system. If the water purveyor elects to protect his customers on a domestic internal protective basis and/or fixture outlet protective basis, then cross-connection control protective devices are placed at internal high hazard locations as well as at all locations where crossconnections exist at the last free-flowing outlet. This approach entails extensive cross-connective survey work on behalf of the water superintendent as well as constant policing of the plumbing within each commercial, industrial and residential account. In large water supply systems, fixture outlet protection cross-connection control philosophy, in itself, is a virtual impossibility to achieve and police due to the quantity of systems involved, the complexity of the plumbing systems inherent in many industrial sites, and the fact that many plumbing changes are made within industrial and commercial establishments that do not require the water department to license or otherwise endorse or ratify when contemplated or completed. Containment Protection Secondary protection This approach utilizes a minimum of backflow devices and isolates the customer from the water main. It virtually insulates the customer from potentially contaminating or polluting the public water supply system. Containment protection does not protect the customer within his own building, it does effectively remove him from the possibility public water supply contamination. Containment protection is usually a backflow prevention device as close as possible to the customers water meter and is often referred to as Secondary Protection. This type of backflow protection is excellent for water purveyors and is the least expense to the water customer but does not protect the occupants of the building.
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In addition, he may be required to install, have tested, and maintain, all backflow protection devices that would be required - at his own expense! The supplier of water should have the right of entry to determine degree of hazard and the existence of cross-connections in order to protect the potable water system. By so doing he can assess the overall nature of the facility and its potential impact on the water system (determine degree of hazard), personally see actual cross-connections that could contaminate the water system, and take appropriate action to insure the elimination of the cross-connection or the installation of required backflow devices. To assist the water purveyor in the total administration of a cross-connection control program requires that all public health officials, plumbing inspectors, building managers, plumbing installers, and maintenance men participate and share in the responsibility to protect the public health and safety of individuals from cross-connections and contamination or pollution of the public water supply system. A complete cross-connection control program requires a carefully planned and executed initial action plan followed by aggressive implementation and constant follow-up. Proper staffing and education of personnel is a requirement to insure that an effective program is achieved. A recommended plan of action for a cross-connection control program should include the following characteristics: (1) Establish a cross-connection control ordinance at the local level and have it approved by the water commissioners, town manager, etc., and ensure that it is adopted by the town or private water authority as a legally enforceable document. (2) Conduct public informative meetings that define the proposed cross-connection control program, review the local cross-connection control ordinance, and answer all questions that may arise concerning the reason for the program, why and how the survey will be conducted, and the potential impact upon the industrial, commercial and residential water customers. Have state authorities and the local press and radio attend the meeting. (3) Place written notices of the pending cross-connection control program in the local newspaper, and have the local radio station make announcements about the program as a public service notice. (4) Send employees who will administer the program, to a course, or courses, on backflow tester certification, backflow survey courses, backflow device repair courses, etc. (5) Equip the water authority with backflow device test kits. (6) Conduct meeting(s) with the local plumbing inspection people, building inspectors, and licensed plumbers in the area who will be active in the inspection, installations and repair of backflow devices. Inform them of the intent of the program and the part that they can play in the successful implementation of the program. (7) Prior to initiating a survey of the established commercial and industrial installations, prepare a list of these establishments from existing records, then prioritize the degree of hazard that they present to the water system, i.e., plating plants, hospitals, car wash facilities, industrial metal finishing and fabrication, mortuaries, etc. 64 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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These will be the initial facilities inspected for cross-connections and will be followed by less hazardous installations. (8) Ensure that any new construction plans are reviewed by the water authority to assess the degree of hazard and ensure that the proper backflow preventer is installed concurrent with the potential degree of hazard that the facility presents. (9) Establish a residential backflow protection program that will automatically ensure that a residential backflow device is installed automatically at every new residence. (10) As water meters are repaired or replaced at residences, ensure that a residential backflow preventer is set with the new or reworked water meter. Be sure to have the owner address thermal expansion provisions.
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In the event that the cross-connection control program requires total protection to the last free flowing outlet, then the survey must be conducted in depth to visually inspect for all cross-connections within the facility and make recommendations and requirements for fixture outlet protective devices, internal protective devices, and containment devices. It is recommended that consideration be given to the following objectives when performing a cross-connection control survey: (1) Determine if the survey will be conducted with a pre-arranged appointment or unannounced. (2) Upon entry, identify yourself and the purpose of the visitation and request to see the plant manager, owner, or maintenance supervisor in order to explain the purpose of the visit and why the cross-connection survey will be of benefit to him. (3) Ask what processes are involved within the facility and for what purpose potable water is used, i.e., do the boilers have chemical additives? Are air conditioning cooling towers in use with chemical additives? Do they use water savers with chemical additives? Do they have a second source of water (raw water from wells, etc.) in addition to the potable water supply? Does the process water cross-connect with potentially hazardous chemical etching tanks, etc.? (4) Request as-built engineering drawings of the potable water supply in order to trace out internal potable lines and potential areas of cross-connections. (5) Initiate the survey by starting at the potable entrance supply (the water meter in most cases) and then proceed with the internal survey in the event that total internal protective devices and fixture outlet protective devices are desired. (6) Survey the plant facilities with the objective of looking for cross-connections at all potable water outlets such as: Hose bibbs Slop sinks Wash room facilities Cafeteria and kitchens Fire protection and Siamese outlets Irrigation outlets Boiler rooms Mechanical rooms Laundry facilities (hospitals) Production floor (7) Make a sketch of all areas requiring backflow protection devices. (8) Review with the host what you have found and explain the findings to him. Inform him that he will receive a written report documenting the findings together with a written recommendation for corrective action. Attempt to answer all questions at this time. Review the findings with the owner or manager if time and circumstances permit. (9) Document all findings and recommendations prior to preparing the written report. Include as many sketches with the final report as possible and specifically state the size and generic type of backflow preventer required at each cross-connection found.
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"The Board" A cross connection ordinance will be useless without the approval of the board of directors or city council. This fact can present problems of its own. As is often the case, the operator will be given the responsibility of running a cross connection control program but will not have the authority to create and enforce the ordinance. For this reason, it is extremely important to have the support of the board. Board members must be educated about cross connection control. They need to understand the hazards cross connections present to the safety of the water supply, and the liability they are vulnerable to in the event of a backflow incident. Once they understand the importance of a cross connection control program, they can be strong allies in adopting an effective ordinance and implementing the program. Organize the Program Once an ordinance has been adopted, it must be implemented. This requires an organized approach. The responsibilities of each person involved in the program must be clearly defined; a system for coordinating with other agencies must be developed; a plan to educate the public must be in place; an efficient system for keeping records is critical; and various form letters and notices will need to be developed. Work Responsibilities It is important to identify who is responsible for each element in the cross connection control program. Who will determine when a backflow preventer is required? Who will prioritize installations? Who will verify the correct installation of the backflow preventer? Who will test backflow preventors? Who will send out letters and notices? Who will track the testing and maintenance of the backflow preventors in the system? Who will respond to customer inquiries and complaints? These are all questions that need to be answered before the program is presented to the customers. Agency Coordination Working with other agencies can be a great benefit to the cross connection control program. The local building department plan review process can be a useful tool. If an agreement can be made to include the water utility in the plan review process, any needed backflow preventors can be included in the planning stage. A good relationship with local plumbing inspectors can be a great benefit to the program. They can serve as extra eyes to spot any variations from building plans that might create a need for backflow prevention. Working with fire officials is extremely important. The installation of backflow preventors on fire lines will increase the pressure loss, and this needs to be considered in the system design. Good working relationships with these officials will eliminate the headache of retrofitting a new building, and the bad publicity that follows a lack of coordination between agencies. 68 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Public Education Public education is an important aspect of cross connection control that is too often overlooked or minimized. This can have disastrous consequences. If a customer receives a notice to install a backflow preventer with no explanation, they will often have a negative response. It is important to educate the customers to the dangers of cross connections and the importance of installing backflow preventors when needed. It is also very important to explain the program priorities so the customers don't feel singled out. If one customer is notified to install a backflow preventer and their neighbor isn't, they will want to know why. It is better for the utility to answer these questions with public education, rather than leave the customers wondering, or worse yet, doubting the sensibility of the cross connection control program. Most customers will be willing to support the cross connection control program when they understand that the safety of their drinking water is at stake. Record-keeping, Forms and Notices An active cross connection control program will generate information that must be organized and tracked. It is important to give careful consideration to record keeping methods before information begins to accumulate. Once information is stored, changing the format becomes quite difficult. A system needs to be in place for notifying customers when backflow preventors must be installed, tested or repaired, and for tracking the responses. Backflow preventors must be tested regularly, so a system of tracking due dates is needed in order to send notices on time. Certain letters will be sent out frequently, so it is helpful to have a standard form prepared for these occasions. Cross connection software is available to assist with this aspect of the program. The software is available in a wide range of prices and capabilities. Cross-Connection Program Implementation Once these preparations have been completed, the cross connection control program is ready for implementation. Public education can be initiated to gain customer support for the program. The operator will be ready to identify cross connection hazards in the system and begin the process of eliminating or isolating them. As the program begins to function, the utility will be prepared to handle the paper flow and phone calls that are generated. Summary Creating an effective cross connection control program is an important and challenging responsibility. An organized approach in the beginning will help avoid many problems and conflicts once the program begins to function. Once the program is established, the utility can take pride in the knowledge that they are taking an active role in protecting the public water supply from potentially life-threatening contamination.
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What is Backsiphonage? Backsiphonage is backflow caused by a negative pressure (i.e., a vacuum or partial vacuum) in a public water system or consumers potable water system. The effect is similar to drinking water through a straw. Backsiphonage can occur when there is a stoppage of water supply due to nearby fire fighting, a break in a water main, etc.
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(27) Irrigation systems (not to include single family detached residences): a. Premises having separate systems used in elevated areas: RP b. Premises having nonpotable water piping (lawn sprinklers) two (2) inches and smaller: PVB (28) Laboratories using toxic materials: RP (29) Manufacturing, processing, and fabricating plants: RP (30) Medical and dental buildings, sanitariums, rest and convalescent homes engaged in diagnosis, care or treatment of human illness: RP (31) Motion picture studios: RP (32) Multiple Services Interconnected: RP or DC (33) Multiple Use Facilities/activities - When two or more of the activities listed above are conducted on the same premises and served by the same service connection, the most restrictive backflow prevention method required for any of the activities conducted on the premises shall be required at the service connection. The order of the most restrictive to least restrictive backflow prevention method shall be as follows: (A) Air Gap (most restrictive) (B) Reduced Pressure Principle Assembly (RP) (C) Pressure vacuum Breaker Assembly (PVB) (D) Double Check Valve Assembly (DC) (least restrictive) (34) Oil and gas production plants: RP (35) Paper and paper production plants: RP (36) Plating plants: RP (37) Portable insecticide and herbicide spray tanks: Air Gap or RP (38) Power plants: RP (39) Radioactive materials processing facilities: RP (40) Recreational vehicle parks, trailer parks (seasonal): RP (41) Restricted, classified, or other closed facilities: RP (42) Rubber plants: RP (43) Sand and gravel plants: RP (44) Sewage and storm drainage facilities: Air Gap or RP (45) Street sweepers, steel wheeled rollers: Air Gap or RP (46) Temporary Services-Construction water: Air Gap or RP (47) Water trucks, water tanks or hydraulic sewer cleaning equipment: Air Gap or RP 2. Non-Specified Facilities or Activities The Department shall determine backflow prevention requirements for all other facilities or activities not specified herein. This determination will be on a case by case basis and shall require the consumer to comply with all other provisions within the policy. 3. Private Fire Hydrants When a single fire service connection provides service solely to privately owned fire hydrants upon a premise no protection is required provided: 1) The fire system is designed, furnished, installed and tested in conformance with current department specifications. 2) The entire route of the service pipe shall constantly remain visible from the point of connection.
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Testing Frequency
1. General Requirements: (a) The user shall test backflow prevention assemblies at least once a year. Affected user will be notified of the testing due date. If the test reveals the assembly to be defective or in unsatisfactory operating condition, the user shall perform any necessary repairs, including replacement of the assembly if necessary, which will return the assembly to satisfactory operating condition. (b) As a condition of water service, the user is responsible for the effective operating condition of the backflow prevention assembly at all times. (c) All expenses associated with the annual testing and maintenance of backflow prevention assemblies shall be the responsibility of the user. (d) The Department reserves the right to require more testing. Qualified Certified General Testers List Policy Example The purpose of this list is to identify qualified general testers for user/customer to contact and hire for backflow assembly testing. (a) The Department may recognize other agencies or organizations involved with the training and certification of testers. (b) It is the responsibility of the certified general tester to submit accurate and current certification to the Backflow Unit of the Water Quality Division. A list of certified general testers will be maintained by the Department and made available upon request to all users required to install or maintain a backflow prevention assembly. (c) The Department may disqualify a tester, at any time, without warning, for any malfeasance or misrepresentation.
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Failure to Comply 1. Notice of Violation (a) Prior to disconnecting any water service, the Department shall make written notification to the user describing the violation and give notice that the condition must be remedied within forty-five (45) days. If such condition is not remedied within (45) days, the Department shall send a second notice, by certified mail, notifying the user that water service will be discontinued in fifteen (15) days if the condition is not remedied within such time period. 2. Discontinuance of Water Service Example (a) If the customer within the time specified in this section: - fails to install a required backflow prevention assembly; or - fails to properly test; or - fails to properly maintain a backflow device; or - bypasses or removes a backflow device; or - fails to submit records of tests and repair of a backflow device; or - has an identified unprotected cross-connection existing in the user's water system; then water service to that service connection shall be discontinued. Their service shall not be restored until the condition is remedied. See Appendix I - Section IV. (b) Water services to a fire protection system shall not be subject to disconnection under this section. If the situation is not remedied within the time specified to the user, the user may be issued a citation for a misdemeanor offense. Each day the situation is allowed to continue thereafter shall constitute a separate violation of this section. (c) The Department shall disconnect, without notice, water service to any customer when the Department discovers or determines that the customer's water system is contaminating the public water supply. 3. Citations Example (a) If a situation, which would otherwise result in discontinuance of water service in section (2), subsection (b) above, is not remedied within the time provided in the notice sent to the customer, the customer may be issued a citation for a misdemeanor offense. Each day the situation is allowed to continue, thereafter, shall constitute a separate violation of this section. (b) If a customer commits a deliberate act to fraud, misrepresent, falsify or act in an unauthorized capacity in violation of this policy relating to falsification of records, the deliberate bypass of a backflow prevention device, the illegal restoration of a service or the willful withholding or concealing of information or activity for the purpose of avoiding service protection requirements, a citation for a misdemeanor offense may be issued for each separate violation of this policy. See Appendix I - Section V. 78 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Here is an example of a PRV Valve, which is not a backflow preventer, but a Pressure Regulation Valve.
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What is backpressure? Backpressure backflow is backflow caused by a downstream pressure that is greater than the upstream or supply pressure in a public water system or consumers potable water system. Backpressure (i.e., downstream pressure that is greater than the potable water supply pressure) can result from an increase in downstream pressure, a reduction in the potable water supply pressure, or a combination of both. Increases in downstream pressure can be created by pumps, temperature increases in boilers, etc. Reductions in potable water supply pressure occur whenever the amount of water being used exceeds the amount of water being supplied, such as during water line flushing, fire fighting, or breaks in water mains. 80 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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(b) Water Purveyor The water purveyor shall submit a written cross-connection incident report within five business days to the Department of Environmental Quality or equivalent agency and the local health authority whenever a cross-connection problem has occurred which resulted in contamination of the public water system. 82 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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The report shall address all of the following: 1. 2. 3. 4. 5. 6. 7. 8. Date and time of discovery of the unprotected cross-connection; Nature of the cross-connection problem; Affected area; Cause of the cross-connection problem; Public health impacts; Dates and text of any public health advisories issued; Corrective actions taken; and Date of completion of corrective actions.
Accurate records and reports must be written and maintained because unfortunately the end result of a backflow incident will probably be a court case, and the damages ensuing may be partly the water purveyor's responsibility.
Looking inside a Check Valve. This is not a backflow prevention assembly! Ive hurt a lot of salesmens feelings on this issue. A check valve is a device not an assembly.
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Sources of Pollution Sources of pollution which may result in a danger to health are not always obvious and such cross-connections are certainly not usually intentional. They are usually the result of oversight or a non-professional installation. As source examples, within a business environment the pollutant source may involve the unintentional cross-connection of internal or external piping with chemical processes or a heating boiler. In a residential environment the pollutant source may be an improper cross-connection with a landscape sprinkler system or reserve tank fire protection system. Or, a situation as simple as leaving a garden hose nozzle submerged in a bucket of liquid or attached to a chemical sprayer.
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PART II: SPECIFIC PROTECTIVE MEASURES FOR INFRASTRUCTURE OWNERS/OPERATORS AT HIGH CONDITION (ORANGE) -- announce threat condition high (orange) to all employees. -- consider full or partial activation of emergency operations center. -- review policy and plans relating to restricting access to critical facilities and infrastructure. -- conduct periodic inspections of building facilities and HVAC systems for potential indicators/irregularities.
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-- direct people to the Red Cross website for further review of protective measures for families and businesses. -- enhance security at critical facilities. -- institute/increase vehicle, foot and roving security patrols. -- implement random security guard shift changes. -- increase visibility in and around perimeters by increasing lighting and removing or trimming vegetation. -- implement stringent identification procedures to include conducting hands on checks of security badges for all personnel, if badges are required. -- remind personnel to properly display badges, if applicable, and enforce visibility. -- rearrange exterior vehicle barriers to alter traffic patterns near facilities. -- arrange for law enforcement vehicles to be parked randomly near entrances and exits. -- approach all illegally parked vehicles in and around facilities, question drivers and direct them to move immediately. If the owner can not be identified, have vehicle towed by law enforcement. -- if possible, institute a vehicle inspection program to include checking under the undercarriage of vehicles, under the hood, and in the trunk. Provide vehicle inspection training to security personnel. -- instruct citizens to report suspicious activities, packages and people, and report all suspicious activity immediately to local law enforcement. -- x-ray packages, if possible, prior to entry, and inspect handbags, and briefcases, if possible. -- encourage personnel to avoid routines, vary times and routes, and pre-plan with family members and supervisors. -- validate vendor lists for all routine deliveries and repair services. -- restrict vehicle parking close to buildings. -- inspect all deliveries and consider accepting shipments only at offsite locations. -- require identification, sign-in, and escorts for visitors. 86 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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-- instruct people to be especially watchful for suspicious or unattended packages and articles either delivered or received through the mail. -- send a public information officer to the state joint information center. -- install special locking devices on manhole covers in and around critical infrastructure facilities. -- initiate a system to enhance mail and package screening procedures (both announced and unannounced). -- review current contingency plans and if not already in place, develop and implement procedures for receiving and acting on: threat information, alert notification procedures, terrorist incident response procedures, evacuation procedures, shelter in place procedures, bomb threat procedures, hostage and barricade procedures, chemical, biological, radiological and nuclear (CBRN) procedures, consequence and crisis management procedures, accountability procedures and media procedures. PART III: POTENTIAL INDICATORS OF THREATS INVOLVING WEAPONS OF MASS DESTRUCTION (WMD) POTENTIAL INDICATORS OF WMD THREATS OR INCIDENTS: -- unusual/suspicious packages or containers, especially those found in unlikely or sensitive locations, such as those found near air intake/HVAC systems or enclosed spaces. -- unusual powders or liquids/droplets/mists/clouds, especially found near air intake/HVAC systems or enclosed spaces. -- signs of tampering or break-in to a facility or maintenance/utility area -- reports of suspicious person(s) or activities, especially those involving sensitive locations within or around a building -- dead animals/birds, fish, or insects -- unexplained/unusual odors. Smells may range from fruity/flowery to sharp/pungent, garlic/horseradish-like, bitter almonds, peach kernels, and new mown grass/hay. -- unusual/unscheduled spraying or discovery of spray devices or bottles
The NIPC encourages individuals to report information concerning suspicious activity to their local FBI Joint Terrorism Task Force (JTTF) office, http://www.fbi.gov/contact/fo/fo.htm, the NIPC, or to other appropriate authorities. Individuals can reach the NIPC WATCH AND WARNING UNIT at (202) 323-3205, tol1 free at 1-888-585-9078, or by email to [email protected].
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Above, this is an Ames Silver Bullet RP on a fireline. 88 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Example of frost protection. Ive seen everything from a fake rock to a fake statue. This frost protection and assembly protection stuff has grown into a full blown industry. There are people that only install protective devices and dont even test the assembly because they have too much work.
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The following are several examples of backflow related letters and notices.
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April 30, 2009 ABC Company 12345 North Beeline Highway Sunflower, Arizona 85547
Dear Sirs:
In order to protect the public water supply from contamination, State and local regulations require approved backflow prevention assemblies for your water service lines. These assemblies, which should be located on your domestic, fire sprinkler and/or landscape water supply lines, are due for an annual operation test. This test must be performed by a backflow prevention assembly tester who possesses a valid certification. A list of certified testers recognized by the Sunflower Water Department has been enclosed to assist you in selecting a qualified contractor. Prices charged for installation, testing and/or repair of assemblies can vary widely between contractors. So, for your own protection, carefully check service costs and qualifications before employing a contractor for your assemblies. Generally, testing costs range from approximately $35-50 per assembly. If needed, repairs are usually an additional expense. You are responsible for submitting test results for your assemblies on the proper form to the Town of Sunflower Water Department no later than June 07, 2005. Test forms and information packages are available at no charge from the Town of Sunflower Water Department located at 303A North Beeline Highway. If you have any questions about the testing requirements, or need additional information, please contact me at (520) 474-5242, Ext. 235 or Michael Ploughe at Ext. 284. Sincerely,
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< DATE > < CONTACT > < TITLE > < COMPANY NAME> < STREET ADDRESS > < CITY AND STATE AND ZIP > REMINDER NOTICE
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< DATE > < CONTACT > < TITLE > < COMPANY NAME> < STREET ADDRESS > < CITY AND STATE AND ZIP > NOTICE OF FAILURE TO COMPLY
Should you have any questions regarding this Notice, please call me at 534-9506. Our office hours are 8:00 a.m. through 4:30 p.m., Monday through Friday. Sincerely, Bill Fields Chief Water Quality Inspector Backflow Prevention Unit Enclosures Backflow Awareness Course www.ABCTLC.com 4/21/2009 All backflow materials are used by permission from CMB Industries, Inc
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December 11, 2009 Bill Fields, Public Works Director Chris Binder, Water Resource Specialist Owners refusal to install Required Backflow Prevention Assembly at Sunflower Car Wash - 114 W. Kiedel Street
Current State and Local Backflow Requirements Current state drinking water regulations adopted by the Arizona Department of Environmental Quality require a water supplier to protect its public water system from contamination caused by backflow through unprotected cross connections by requiring the installation and periodic testing of backflow prevention assemblies (A.A.C., Title 18, Chapter 4, Article 1, Section R18-4-115). In addition, Sunflower Town Ordinance Number 422 adopts Resolution Number 1016 which establishes rules, regulations and penalties relative to cross connection control for users of the public water supply. Section 13-4-3, Part I of Town of Sunflower Resolution Number 1016 [Discontinuance of Service] states the penalty for failure to comply with backflow prevention requirements as follows: Service of water to any premises may be discontinued by the Department if a backflow prevention assembly required by this ordinance is not installed, tested and maintained; if it has been found that a backflow prevention assembly has been removed or bypassed; or if a cross connection exists on the premises. Service will not be restored until such conditions or defects are corrected. Sunflower may also terminate a users service upon twenty (20) days notice in writing in non-emergency. Procedure Used to Notify Sunflower Water Customers of Backflow Prevention Requirements Sunflower Water Department staff has designed a backflow prevention program that is designed to help customers achieve compliance with state regulations and local ordinance. Customers who are required to install a backflow prevention assembly at their water meter are notified of the requirement as follows: Water Department staff mailed a First Notice letter to customers who are required to install a backflow assembly at their water meter. If the customer does not comply with the requirement after 30 days, a Second Notice letter is mailed. If the water customer does not install and test the required backflow assembly after 60 days, a Water Service Shutoff Notice is mailed to the customer [Refer to copies of attached letters]. Water Department staff also telephone the water system customer to verify that they have received the backflow prevention letters, to answer their questions about the requirements and to advise them that their water service will be discontinued if the specified assemblies are not properly installed and tested.
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Schedule of Notification for Sunflower Car Wash On June 04, 1996, a first notice letter was mailed to the property owner of Sunflower Car Wash located at 114 West Kiedel Street. A second notice letter was mailed on July 29, 1996. The owner of the car wash, Mr. Duane Smith, did not respond to either letter. Finally, on November 07, 1996, Town staff mailed a letter to advise Mr. Jones that his water service would be discontinued if he did not comply with the backflow prevention requirements within thirty (30) days of the final notice. Mike Ploughe, Hydrogeologist for the Sunflower Water Department, attempted to contact Mr. Jones several times after mailing the final notice. During the third week in November, 1996, Mr. Jones left a voice mail message at my extension, and said that he didnt think an assembly was needed at his car wash. I asked Mike Ploughe to contact him and schedule an on-site survey. Mike was unable to contact Mr. Jones until Tuesday, December 10, 1996. On Wednesday morning, December 11, 1996, Mike surveyed the site, but was uncertain if the mixing basins for the car wash chemicals were properly air-gapped. As a result, I contacted Mr. Jones at the car wash in the afternoon and resurveyed the site. Several backflow hazards exist at the facility. First, the mixing basins for the car wash chemicals are not properly air-gapped. The water inlet for the basins is below the rim of the receiving vessel, which violates the air-gap requirements of the Uniform Plumbing Code. Furthermore, the car wash facility has two hose bibs with attached hoses that are not protected against backsiphonage. Owners Refusal To Comply With Backflow Prevention Requirements When I showed Mr. Jones the backflow hazards and explained the requirements for installation and testing of a backflow prevention assembly, Mr. Jones told me that he would not comply with the requirements if it would cost him too much money. He looked through a plumbing supply catalog for a few minutes and estimated that he would probably need to pay $400-600 for the installation and an additional $35 - 50 for the testing. Then he told me that he had already contacted his lawyer, and that we should shut off his water and he would see us in court.
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Installations of the correct back flow prevention devices and the proper device application. Legal requirements related to Building Code Enforcement. Ability to: Make decisions within area of specialization. Use and maintain testing equipment. Identify possible cross connections within user's system for conformance with specifications and ordinances. Read and interpret plans for the proper cross connection control devices. Conduct research. Communicate effectively verbally and in writing. Establish and maintain effective working relationships with business owners, managers, Engineers, State and City officials and testers. Negotiate effectively and obtain regulatory compliance. WORKING CONDITIONS: Fieldwork, which requires some heavy lifting and climbing up and down, ladders with possible exposure to gases and chemicals and open trenches. MINIMUM QUALIFICATIONS: Two years of college coursework in Engineering, Building Construction or a related field, and four years technical experience in plumbing inspection, water or wastewater systems, or water distribution treatment experience in cross connection control preferred. Any equivalent combination of training and experience, which provides the required knowledge, skills, and abilities, is qualifying. SPECIAL REQUIREMENTS: Back flow Prevention Assembly Tester Certification within six months of appointment. Driver's license. Cross Connection Control Specialist Certification within six months of appointment. ICBO Certification as a Plumbing Inspector within one year of appointment.
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TOWN OF SUNFLOWER Backflow Prevention Program (Checklist Example) Developers, Contractors and Sunflower Residents:
An approved backflow prevention assembly may be required on your water service line(s) to protect the public water system from the possibility of contamination. The assemblies, required by State and local regulations are not needed on most single family residential water services, but are required for most industrial, commercial, irrigation and fire sprinkler service connections. This information package is designed to explain the Town of Sunflowers Backflow Prevention Program and provide you with information you will need to install and test your backflow prevention assemblies. Inside you will find the following information: Backflow: Protecting Our Water Quality: General backflow prevention information. Program: Outlines customer and Sunflower Water Departments responsibilities for backflow prevention. Customer Checklist: Lists steps necessary for permitting, installation, testing and final approval. Permit Application: Application and two signed forms needed to obtain an installation permit. Freeze and Theft Protection: A list of manufacturers who produce heating devices and locking enclosures to safeguard your assemblies. Standard Details and Approved Assemblies: Sunflower Water Department Standard Details for assembly installation and information on currently approved assemblies. Testers: A directory of Sunflower Water Department approved Certified Backflow Testers. This list is presented in random order and may not include recent changes. Ask the contractor about current registration with Sunflower Water and insurance coverage before work is performed. Fire: Special information relating to fire services and systems. 99
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STEP 2) Testing Requirements: a) After the installation inspection and approval, each backflow prevention assembly must be tested by a certified contractor prior to active use (refer to attached list of backflow prevention assembly general testers). Water service will be discontinued if backflow assemblies are not properly tested prior to occupancy! b) Submit test reports to the Sunflower Water Department after completion of the tests (Use Attached Form) at the following address:
Attention: Backflow Prevention Program Town of Sunflower Water Department 978A North Beeline Highway Sunflower, Arizona 85547
c) Annual testing of each assembly is required. Reminder notices will be sent by Water Department.
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STEP 3) Requirements for Final Approval: a) All Final Inspections and Testing Complete b) Chains and locks on fire lines to keep them in the open position and prevent system shut off. If you have any questions about this program, please contact the Backflow Prevention Department at (520) 978-5242, Ext. 379.
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I, the undersigned, do hereby state that I fully understand the potential hazards of a closed water system and the consequences which may occur if the temperature and pressure relief valve on my hot water heater is not functioning as designed OR if expansion tanks and/or relief valves are not added to the water system when needed. SIGNATURE: ______________________________________________________ NAME: (Please print) DATE: / /
**A SIGNED COPY OF THIS FORM MUST BE SUBMITTED TO OBTAIN YOUR BACKFLOW ASSEMBLY INSTALLATION PERMIT
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?????? Ive seen this many times and is a common site because of un-educated Inspectors and backflow personnel. This line feeds an irrigation system, no protection at all and was in place for many years. I also hate to see an AVB or PVB installed and see the potential for back-pressure downstream. 104 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Sunflower Water Department Responsibilities Assurance of Water Quality Enforcement of Laws, Ordinances and Codes Implementation of Backflow Prevention Program Inspections, Surveys and Water Service Evaluations Retain Inventory and Service Records of All Backflow Prevention Assemblies Submit Reports to the State
Rust Particles
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Fax:
(615) 831-0156
3) FreezeGuard from Astra Industrial Services 1-800-776-1464 Fax: (805) 499-9084 4) Hot Box from Hot Box-NFE, Inc. 250 N. Lane Avenue Jacksonville, Florida 32254 (904) 786-0204 1-800-736-0238 Fax: (904) 783-6965
5) Just Set Thermo Shelters from Pennsylvania Insert Corporation Bridge Street Spring City, Pennsylvania 19475 (610) 948-9688 Fax: (610) 948-9750 Facility owners may install assemblies inside the building with approval from the Backflow Prevention Section of the Sunflower Water Department at (520) 978-5242, Ext. 379, or email . All customers whether installing an assembly outdoors or indoors must complete and submit a copy of the attached Freeze Protection Installation Approval Form when applying for a backflow assembly permit.
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**A SIGNED COPY OF THIS FORM MUST BE SUBMITTED TO OBTAIN YOUR BACKFLOW
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ASSEMBLY INFORMATION
Serial No. MFR: Model Water Meter No : Size
PROJECT NAME: PROJECT CONTRACTOR: SERVICE ADDRESS: CITY, STATE, ZIP: CONTACT PERSON: ASSEMBLY LOCATION:
1) What type of assembly will be installed? (Please Check One) Reduced Pressure Principle Assembly (RP) Double Check Valve Assembly (DC) Pressure Vacuum Breaker (PVB) Reduced Pressure Principle Detector Assembly (RPDA) - Fire Systems Only Double Check Detector Assembly (DCDA) Fire Systems Only 3/4 inch 1 inch 1 1/2 inch 2 inch 3 inch 4 inch Other, Please specify
TELEPHONE: PAGER:
3) Which Town of Sunflower Standard Detail will you be using to install the backflow prevention assembly? Reduced Pressure Principle Assembly (RP) - 3" and larger Double Check Valve Assembly (DC) - 3" and larger Reduced Pressure Principle Assembly (RP) - INDOOR - 2 1/2 " and less Reduced Pressure Principle Assembly (RP) - OUTDOOR - 21/2 " and less Double Check Valve Assembly (DC) - 21/2 " and less Pressure Vacuum Breaker (PVB) Suggested Spool Installation for Class 1 and 2 Fire Sprinkler System Safety Post - MAG STANDARD DETAIL #140
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Detail # W1-01 Detail # W1-02 Detail # W1-03 Detail # W1-04 Detail # W1-05 Detail # W1-06 Detail # W1-07
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TOWN OF SUNFLOWER - BACKFLOW PREVENTION CODE OF CONDUCT FOR CERTIFIED TESTERS Example
Backflow prevention general testers recognized by the Town of Sunflower must test, repair, and install assemblies under the direction of the Town of Sunflower Water Department and according to Town of Sunflower Ordinance # Article 13, Section 13-4-3, Number 422. The backflow prevention program for the Town has been established as follows:
Monthly test notices will be mailed on the first day of each month to customers whose backflow prevention assemblies are due for testing in that month. A copy of the approved list of testers will be sent with the notification letter. The customer will be responsible for contacting a certified tester. The Town will recognize testers who have been certified by AWWA, USC FCCCHR, ASETT Center, and the Pipe Industry Progress and Education Fund (P.I.P.E.) . A copy of the testers certification, the test gauge calibration certificate, insurance certificate and Plumber or Contractors License must be on file with the Town of Sunflower Water Department. Testers must use recognized test equipment and provide proof of its accuracy annually. All backflow assemblies must be tested in accordance with the procedures outlined in Section 9 of the 9th edition of the USC FCCCHR Manual of Cross Connection Control. In addition, testers must perform a backpressure check on each pressure vacuum breaker. Testers who are unsure of the current procedure to check for backpressure may contact the Sunflower Water Department at (520) 978-5242, Ext. 379. The Town will provide test forms to testers. Forms other than that provided by the Town will not be accepted. Each form must be filled out correctly and completely after each test or repair is performed on any assembly within the jurisdiction of the Town of Sunflower. All tests must be performed during the month for which they are designated. Early tests will not be accepted. Completed original test forms must be returned by the certified tester to the Town by the due date indicated on the monthly mailing record. Any test performed during the appropriate time interval, but received after the due date will be considered late, and handled as follows: 1) A written warning will be issued to the tester whenever the form is received late. 2) Testers receiving two warnings within a six month period will have their certification suspended for a period of three months. 3) Testers receiving two warnings within any six-month interval, after having a three month suspension, will have their certification revoked permanently. 4) Tests performed after the monthly deadline, because of a delay caused by the owner, will not result in a written warning, if the tester provides a written explanation for the delay. The explanation shall be attached to the test form. 5) Incomplete test forms will not be accepted. Testers who dismantle an assembly are responsible for having replacement parts readily available so that the assembly may be restored to proper working condition within the same working day. Under no circumstances should a customers water be left shut off while a tester attempts to obtain repair parts. A tester may be suspended or removed from the list of certified testers for improper testing, maintenance, reporting or any other practices determined to be improper by the Backflow Program Manager.
I, have received a copy of the Town of Sunflower Backflow Prevention Ordinance and read the above information. As a certified tester recognized by the Town of Sunflower, I will follow all established laws and accepted practices for installation, testing and repair of backflow prevention assemblies. Testers Signature______________________________________ Date______________
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GLOSSARY
ABSOLUTE PRESSURE: The pressure above zone absolute, i.e. the sum of atmospheric and gauge pressure. In vacuum related work it is usually expressed in millimeters of mercury. (mmHg). AIR BREAK: A physical separation which may be a low inlet into the indirect waste receptor from the fixture, or device that is indirectly connected. You will most likely find an air break on waste fixtures or on non-potable lines. You should never allow an air break on an ice machine. AIR GAP SEPARATION: A physical separation space that is present between the discharge vessel and the receiving vessel, for an example, a kitchen faucet. ATMOSPHERIC PRESSURE: Pressure exported by the atmosphere at any specific location. (Sea level pressure is approximately 14.7 pounds per square inch absolute, 1 bar = 14.5psi.) BACKFLOW PREVENTION: To stop or prevent the occurrence of, the unnatural act of reversing the normal direction of the flow of liquid, gases, or solid substances back in to the public potable (drinking) water supply. See Cross-connection control. BACKFLOW: To reverse the natural and normal directional flow of a liquid, gases, or solid substances back in to the public potable (drinking) water supply. This is normally an undesirable effect. BACKSIPHONAGE: A liquid substance that is carried over a higher point. It is the method by which the liquid substance may be forced by excess pressure over or into a higher point. CENTRIFUGAL PUMP: A pump consisting of an impeller fixed on a rotating shaft and enclosed in a casing, having an inlet and a discharge connection. The rotating impeller creates pressure in the liquid by the velocity derived from centrifugal force. CHLORINE: Chemical disinfectant that kills bacteria and algae. COLIFORM: A group of bacteria commonly found in the environment. They are an indicator of potential contamination of water. Adequate and appropriate disinfection effectively destroys coliform bacteria. COMBINED CHLORINE: The reaction product of chlorine with ammonia or other pollutants, also known as chloramines.
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CONTAMINANT: Any natural or man-made physical, chemical, biological, or radiological substance or matter in water, which is at a level that may have an adverse effect on public health, and which is known or anticipated to occur in public water systems. CONTAMINATION: To make something bad; to pollute or infect something. To reduce the quality of the potable (drinking) water and create an actual hazard to the water supply by poisoning or through spread of diseases. CORROSION: The removal of metal from copper, other metal surfaces and concrete surfaces in a destructive manner. Corrosion is caused by improperly balanced water or excessive water velocity through piping or heat exchangers. CROSS-CONTAMINATION: The mixing of two unlike qualities of water. For example the mixing of good water with a polluting substance like a chemical substance. DISINFECT: To kill and inhibit growth of harmful bacterial and viruses in drinking water. DISINFECTION: The treatment of water to inactivate, destroy, and/or remove pathogenic bacteria, viruses, protozoa, and other parasites. E. COLI, Escherichia coli : A bacterium commonly found in the human intestine. For water quality analyses purposes, it is considered an indicator organism. These are considered evidence of water contamination. Indicator organisms may be accompanied by pathogens, but do not necessarily cause disease themselves. ELEVATION HEAD: The energy possessed per unit weight of a fluid because of its elevation. 1 foot of water will produce .433 pounds of pressure head. ENERGY: The ability to do work. Energy can exist in one of several forms, such as heat, light, mechanical, electrical, or chemical. Energy can be transferred to different forms. It also can exist in one of two states, either potential or kinetic. FECAL COLIFORM: A group of bacteria that may indicate the presence of human or animal fecal matter in water. FILTRATION: A series of processes that physically removes particles from water. FLOOD RIM: The point of an object where the water would run over the edge of something and begin to cause a flood. See Air Break. FRICTION HEAD: The head required to overcome the friction at the interior surface of a conductor and between fluid particles in motion. It varies with flow, size, type and conditions of conductors and fittings, and the fluid characteristics. GAUGE PRESSURE: Pressure differential above or below ambient atmospheric pressure. HAZARDOUS ATMOSPHERE : An atmosphere which by reason of being explosive, flammable, poisonous, corrosive, oxidizing, irritating, oxygen deficient, toxic, or otherwise harmful, may cause death, illness, or injury.
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HEAD: The height of a column or body of fluid above a given point expressed in linear units. Head is often used to indicate gauge pressure. Pressure is equal to the height times the density of the liquid. The measure of the pressure of water expressed in feet of height of water. 1 psi = 2.31 feet of water. There are various types of heads of water depending upon what is being measured. Static (water at rest) and Residual (water at flow conditions). HYDRAULICS: Engineering science pertaining to liquid pressure and flow. HYDROKINETICS: Engineering science pertaining to the energy of liquid flow and pressure. IRRIGATION: Water that is especially furnished to help provide and sustain the life of growing plants. It comes from ditches; it is sometimes treated with herbicides and pesticides to prevent the growth of weeds and the development of bugs in a lawn and a garden. KINETIC ENERGY: The ability of an object to do work by virtue of its motion. The energy terms that are used to describe the operation of a pump are pressure and head. MAXIMUM CONTAMINANT LEVELS (MCLs): The maximum allowable level of a contaminant that federal or state regulations allow in a public water system. If the MCL is exceeded, the water system must treat the water so that it meets the MCL. Or provide adequate backflow protection. MECHANICAL SEAL: A mechanical device used to control leakage from the stuffing box of a pump. Usually made of two flat surfaces, one of which rotates on the shaft. The two flat surfaces are of such tolerances as to prevent the passage of water between them. Mg/L: milligrams per liter MICROBE, MICROBIAL: Any minute, simple, single-celled form of life, especially one that causes disease. MICROBIAL CONTAMINANTS: Microscopic organisms present in untreated water that can cause waterborne diseases. ML: milliliter NON-CHLORINE SHOCK: An oxygen based shocking compound. Non-Chlorine shock is fast dissolving so it allows swimming just 15 minutes after use. Often the best cure for ridding a water line of contamination after a backflow incident. OXIDIZING: The process of breaking down organic wastes into simpler elemental forms or by products. Also used to separate combined chlorine and convert it into free chlorine. PASCALS LAW: A pressure applied to a confined fluid at rest is transmitted with equal intensity throughout the fluid. PATHOGENS: Disease-causing pathogens; waterborne pathogens A pathogen is a bacterium, virus or parasite that causes or is capable of causing disease. Pathogens may contaminate
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All backflow materials are used by permission from CMB Industries, Inc
pCi/L: picocuries per liter A curie is the amount of radiation released by a set amount of a certain compound. A picocurie is one quadrillionth of a curie. PIPELINE APPURTENANCE: Pressure reducers, bends, valves, regulators (which are a type of valve), etc. POTABLE: Good water which is safe for drinking or cooking purposes. Non-Potable: A liquid or water that is not approved for drinking. pH : A measure of the acidity of water. The pH scale runs from 0 to 14 with 7 being the mid point or neutral.. A pH of less than 7 is on the acid side of the scale with 0 as the point of greatest acid activity. A pH of more than 7 is on the basic (alkaline) side of the scale with 14 as the point of greatest basic activity. pH (Power of Hydroxyl Ion Activity). POLLUTION: To make something unclean or impure. Some states will have a definition of pollution that relates to non-health related water problems, like taste and odors. See Contaminated. POTENTIAL ENERGY: The energy that a body has by virtue of its position or state enabling it to do work. PPM: Abbreviation for parts per million. PRESSURE HEAD: The height to which liquid can be raised by a given pressure. PRESSURE: The application of continuous force by one body upon another that it is touching; compression. Force per unit area, usually expressed in pounds per square inch (Pascal or bar). RESIDUAL DISINFECTION/ PROTECTION: A required level of disinfectant that remains in treated water to ensure disinfection protection and prevent recontamination throughout the distribution system (i.e., pipes). SANITIZER: A chemical which disinfects (kills bacteria), kills algae and oxidizes organic matter. SCALE: Crust of calcium carbonate, the result of unbalanced pool water. Hard insoluble minerals deposited (usually calcium bicarbonate) which forms on pool and spa surfaces and clog filters, heaters and pumps. Scale is caused by high calcium hardness and/or high pH. You will often find major scale deposits inside a backflow prevention assembly. SOLDER: A fusible alloy used to join metallic parts. Solder for potable water pipes shall be leadfree. SHOCK: Also known as superchlorination or break point chlorination. Ridding a pool of organic waste through oxidization by the addition of significant quantities of a halogen. STATIC HEAD: The height of a column or body of fluid above a given point STATIC PRESSURE: The pressure in a fluid at rest.
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STUFFING BOX: That portion of the pump which houses the packing or mechanical seal.
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SUMMERGED: To cover with water or liquid substance. TURBIDITY: A measure of the cloudiness of water caused by suspended particles. VALVE: A device that opens and closes to regulate the flow of liquids. Faucets, hose bibs, and Ball are examples of valves. VANE: That portion of an impeller which throws the water toward the volute. VELOCITY HEAD: The vertical distance a liquid must fall to acquire the velocity with which it flows through the piping system. For a given quantity of flow, the velocity head will vary indirectly as the pipe diameter varies. VENTURI: If water flows through a pipeline at a high velocity, the pressure in the pipeline is reduced. Velocities can be increased to a point that a partial vacuum is created. VIBRATION: A force that is present on construction sites and must be considered. The vibrations caused by backhoes, dump trucks, compactors and traffic on job sites can be substantial. VOLUTE: The spiral-shaped casing surrounding a pump impeller that collects the liquid discharge by the impeller. WATER PURVEYOR: The individuals or organization responsible to help provide, supply, and furnish quality water to a community. WATER WORKS: All of the pipes, pumps, reservoirs, dams and buildings that make up a water system. WATERBORNE DISEASES: A disease, caused by a virus, bacterium, protozoan, or other microorganism, capable of being transmitted by water (e.g., typhoid fever, cholera, amoebic dysentery, gastroenteritis).
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Another RP buried inside a water meter box, broken shut-offs and not tested for over 20 years. The best thing to do is rip out this assembly and install a completely new assembly above ground and test the assembly. Careful to document the location, serial number and other information for the water provider. The owner of the backflow preventer will feel ripped-off because he did not realize the potential hazard, so you need to carefully and skillfully explain the necessity of the replacement and relocation. Often, your water provider will support you in a correct decision but sometimes, these officials dont know or dont care about the condition or location of assemblies. I have seen water providers do the dumbest things and the next day, change their minds and blame the tester for the problem. CWA! Document everything and prepare to be underbid and held accountable. 118 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Registration form
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Operator ID#________________________________Class/Grade______________ Certificate Expiration Date___________________________ Please circle which certification you are applying the course CEUs/PDHs.
Water Treatment Plumbing Water Distribution Pump Installer Other Wastewater Collection Pretreatment Wastewater Treatment Drillers Groundwater Backflow Pesticide
Make checks payable to: Technical Learning College PO Box 420, Payson, AZ 85547-0420 (928) 468-0665 Fax (928) 468-0675 Toll Free (866) 557-1746 [email protected] Visit us on the web at www.ABCTLC.com
3 digit code on back of card_______ American Express Master Card / Visa Card #_____________________________Exp. Date___________ If you purchased this off the Internet, please write your Customer#_____________ Referrals Name______________________________________________________
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A disassembled Double Check or DC. We at TLC have actual hands-on classes and we destroy and re-build the assemblies. We have fun and learn while we explore backflow and water principles. 120 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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Backflow Awareness CEU Training Course Assignment You can download the assignment only off the website. The Assignment is available in Word for your convenience.
The focus of this course is a basic understanding of Backflow Prevention/CrossConnection. This course is NOT designed to certify you as a General Tester or a Cross-Connection Specialist. You will have 90 days from receipt of this course to complete it in order to receive your Continuing Education Units (CEUs) or Professional Development Hours (PDHs). A score of 70% or better is necessary to pass this course. If you should need any assistance, please email all concerns and the final test to [email protected]. We enjoy helping students learn. Please e-mail or call for help.
You are expected to type out your own answer key and include the essay questions. Please include your name and address on your exam. If you are unable to do so, write your answer in this manual and mail this part of the booklet back to us. We like digital pictures if possible but not required.
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11. What does your State use for a reference or standard for determining what type of backflow assembly can be used? Please provide the name/title or reference of this Rule or Regulation.
12. What State agency is responsible for backflow protection? 122 Backflow Awareness Course www.ABCTLC.com 4/21/2009
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13. Are single family residences in your State required to have a backflow assembly?
15. Give one example of an Air Gap that you have seen.
17. Give one example of a backflow prevention assembly, manufactures name, model number, and type of assembly.
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20. Explain in detail a backflow/cross-connection occurrence. If you are unfamiliar with a backflow/cross-connection occurrence, please use the library or the Internet and you will be able to find several occurrences. We would prefer an actual report of a backflow occurrence that you know of or have seen.
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21. How could the previous backflow /cross-connection event or incident have been prevented? Explain in detail. 100 word minimum.
22. Do you believe that backflow prevention is reasonable? Explain why in 100 words.
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23. Do you believe that backflow prevention is unreasonable or could be excessive in some way? Explain why in less than 100 words.
24. Have you learned anything about backflow or your State Rule? How would you improve the Rules?
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25. What is meant by the expression Closed-Loop commonly caused by placing a RP on a service line?
27. Does backflow in any way relate to your profession? Explain in detail. 100 word minimum
Rush Service If you need this course graded and reported within 48-hours of your finishing, prepare to pay a rush service handling fee of $40.00. If you need this service, write RUSH on the
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Please mail or fax this survey along with your final exam
3. Please rate the subject matter on the exam to your actual field or work. Very Similar 0 1 2 3 4 5 Very Different 4. How did you hear about this Course? ___________________________________ 5. What would you do to improve the Course?
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