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Instr Loop Check

1. The document provides instructions for instrument loop checking including flow, pressure, level, temperature, switching, control valves, and on-off valves. 2. Loops will be tested at 0%, 50%, and 100% of full scale using a Honeywell SFC to simulate signals. 3. Results of all loop checks must be recorded on a Loop Check Sheet and approved loops must be labeled with a green sticker.

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Miko Quijano
Copyright
© Attribution Non-Commercial (BY-NC)
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Download as DOC, PDF, TXT or read online on Scribd
1K views

Instr Loop Check

1. The document provides instructions for instrument loop checking including flow, pressure, level, temperature, switching, control valves, and on-off valves. 2. Loops will be tested at 0%, 50%, and 100% of full scale using a Honeywell SFC to simulate signals. 3. Results of all loop checks must be recorded on a Loop Check Sheet and approved loops must be labeled with a green sticker.

Uploaded by

Miko Quijano
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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DOC. NO.

METHOD STATEMENT

MS-PROC-IN-001

TITLE

9. INSTRUMENT LOOP CHECK

PAGE

1 OF 3

9.1 GENERAL Loop Test shall be carried out according to PQP-017-012 Rev. 1 pages 35, 36, 37 of 42. The Construction Contractor and Client should witness the loop check. All results shall be recorded on Loop Check Sheet. A GREEN color sticker shall affix all instruments completed during loop checking. The following data shall be inspected prior for loop checking. The Tag no. of instrument The Engineering Unit configured on DCS The Range of the instrument The DCS Tag of instrument The Loop Check Sheet shall consist of; Data Sheet, P & ID, Set Point List, Bench Certificate, and Instrument Loop Diagram.

DOC. NO. METHOD STATEMENT

MS-PROC-IN-001

TITLE

9. INSTRUMENT LOOP CHECK

PAGE

2 OF 3

9.2 LOOP CHECK 9.2.1 Flow Loop 1. The instrument shall be tested at 0%, 50% and 100% of full scale shall be verified on DCS at the time, both for upscale and down scale signal variation. 2. The signal simulation shall be done using Honeywell SFC. 3. Record the results on the Loop Check Sheet. 4. If the flow loop consist of control valve, loop shall be tested as complete loop the direction of control valve shall be inspected and should meet with the process requirement. 5. Fix the Green sticker after successful testing. 9.2.2 Pressure / Vacuum Loop 1. The instrument shall be tested at 0%, 50% and 100% of full scale shall be verified on DCS at the time, both for upscale and down scale signal variation. 2. The signal simulation shall be done using Honeywell SFC. 3. Record the results on the Loop Check Sheet. 4. If the flow loop consist of control valve, loop shall be tested as complete loop the direction of control valve shall be inspected and should meet with the process requirement. 5. Fix the Green sticker after successful testing. 9.2.3 Level Loop 1. The instrument shall be tested at 0%, 50% and 100% of full scale shall be verified on DCS at the time, both for upscale and down scale signal variation. 2. The signal simulation shall be done using Honeywell SFC. 3. Record the results on the Loop Check Sheet. 4. If the flow loop consist of control valve, loop shall be tested as complete loop the direction of control valve shall be inspected and should meet with the process requirement. 5. Fix the Green sticker after successful testing.

DOC. NO. METHOD STATEMENT

MS-PROC-IN-001

TITLE

9. INSTRUMENT LOOP CHECK

PAGE

3 OF 3

9.2.4

Temperature Loop 1. The instrument shall be tested at 0%, 50% and 100% of full scale shall be verified on DCS at the time, both for upscale and down scale signal variation. 2. The signal simulation shall be done using Honeywell SFC. 3. Record the results on the Loop Check Sheet. 4. If the flow loop consist of control valve, loop shall be tested as complete loop the direction of control valve shall be inspected and should meet with the process requirement. 5. Fix the Green sticker after successful testing.

9.2.5

Switching Loop 1. The loop can be test by giving open or close signals at the terminal of the instruments. 2. Alarms on the DCS or the annunciator console shall be confirmed. 3. Record the results on the Loop Check Sheet. 4. Fix the GREEN sticker after successful testing.

9.2.6

Control Valves 1. The valves shall be stroke tested by putting the DCS on MANUAL Mode and simulating 0%, 50% and 100% upscale and downscale. 2. The indication of the valve shall be witnessed on the field. 3. Record the results on the Loop Check Sheet. 4. Fix GREEN sticker after successful testing.

9.2.7

On-Off Valve 1. Check the action of the valve by giving signal from the DCS, PLC and Interlock system. 2. Check the solenoid action, limit switch action and record the results on the Loop Check Sheet. 3. Fix the GREEN sticker after successful testing.

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