Manual Aw106pt Planer
Manual Aw106pt Planer
01297 33656
(International Dialling +44 1297 33656)
w w w. a x m i n s t e r. c o . u k
AXMINSTER W H I T E
Index of Contents
Page No. Declaration of Conformity..................................................... ........2 Whats in the Box...........................................................................................................................................3 General Instructions for 230v Machines................................................................................................... 3,4 Specific precautions whilst using the Planer Thicknesser Machine........................................................ 4,5 Machine Specifications..................................................................................................................................5 Initial Assembly and Setting up.................................................................................................................... 6 Initial Assembly Parts Description ............................................................................................................6,7 Machine Illustration and Parts Description...................................................................................................8 Parts Identification and Description..............................................................................................................9 Machine Illustration and Parts Description.................................................................................................10 Parts Identification and Description........................................................................................................... 11 Machine Illustration and Parts Description.................................................................................................12 Parts Identification and Description............................................................................................................13 Machine Illustration and Parts Description.................................................................................................14 Illustrated parts catalogue (Planer Thicknesser) Part 1.............................................................................15 Illustrated parts breakdown (Assembly Diagram) Part 1a.........................................................................16 Illustrated parts breakdown (Assembly Diagram) Part 1b.........................................................................17 Illustrated parts breakdown (Assembly Diagram) Part 2a.........................................................................18 Illustrated parts breakdown (Assembly Diagram) Part 2b.........................................................................19 Illustrated parts breakdown (Assembly Diagram) Part 3a.........................................................................20 Illustrated parts breakdown (Assembly Diagram) Part 3b......................................................................... 21 Illustrated parts catalogue (Planer Thicknesser) Part 2.............................................................................22 Illustrated parts catalogue (Planer Thicknesser) Part 3.............................................................................23 Operating Illustrations.............................................................................................................................24,25 Changing the Planer Blades..............................................................................................................26,27,28 Routine Maintenance......................................................................................................................... 29,30,31
Oil points
Light coat of oil on bearing
Fig 19
Oil Oil
Oil
Declaration of Conformity
The undersigned, J.Recherburg authorised Laizhou Planet Machinery Co. Ltd. No. 989. North Laizhou Road 261400 Laizhou Shandong China declares that this product:
ML392
manufactured by Laizhou Planet Machinery Co. is in compliance with the following standards or standardisation documents EC Directive 98/37/EC Artlcie 8, section 2b Machinery in accordance with the provisions of Annex of Council Directive 98/37/EC.
Oil
Oil
OIL
02
31
Fig 18
!
Drive belt Autofeed engage and disengage control
WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN Mains Powered Tools
Motor
Motor pulley
Primary Precautions These tools are supplied with a moulded 13 Amp. Plug and 3 core power cable. Before using the tool inspect the cable and the plug to make sure that neither are damaged. If any damage is visible have the tool inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is preferable to use an unbreakable type that will resist damage on site. Only use a 13 Amp plug, and make sure the cable clamp is tightened securely. Fuse as required. If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine. Work Place/Environment The machine is not designed for sub-aqua operation, do not use when or where it is liable to get wet. If the tool is to be used outside and it starts to rain (unusual though this would be in U.K.), stop work and move it inside. If tool has got wet; dry it off as soon as possible, with a cloth or paper towel. Do not use 230Va.c. powered tools anywhere within a site area that is flooded or puddled, and do not trail extension cables across wet areas.
30
03
Routine maintenance
Your AW106PT requires minimum maintenance, but it is essential that it is carried out to ensure the longevity and correct function of the machine.
Daily
Check the overhand tables and the thicknessing bed are clean, not coated with resin etc. Apply a proprietary cleaner/lubricating agent. Check the cable and the plug for damage or defects. Mount the planer fence and check it is set upright. Check the dust extraction hood and ensure there are no excessive build ups of sawdust/resin, especially in the mouth of the chip deflector and around the mouth of the extractor. Check the blades for sharpness and damage. Check the rollers of the thicknessing table rotate freely, and there is no build up between the roller and the extension plate.
Weekly
Carry out the above checks. Clean the machine thoroughly, remove any shavings, sawdust, chips etc, from in, under and around the machine. Check the cutter block for resin build up, especially behind the blade and in the scallop of the chipbreaker/wedge. Raise the tables and brush out and clean any debris or build up around the area of the noise attenuating slots in the edges of the overhand tables. Check the infeed and take off pressure rollers are not clogged, clean as necessary. Check the action of the anti-kickback fingers, again clean and lubricate as required.
Monthly
Carry out the above checks. After cleaning apply a little light oil to the bearing ends of the infeed, take off and extension table rollers. Refer to Fig 18,19 Remove the rear machine cover plate, check the condition and tension of the drive belt. Check the autofeed engage and disengage function. Check the condition of the drive chains, clean and apply a light coating of oil to the chains and sprockets. Apply a light oiling to all the bearing areas, taking care not to get oil on the tyre surfaces. Replace the rear machine cover plate.
04
29
Fig 16
Periodically, clean any excess build up of resin from the thicknessing table, and apply any proprietary brand of lubricating agent. NOTE, Consideration should be given to the type of finish you will be applying to the stuff when you select your cleaning/lubrication agent. Some compounds wont mix. i.e. PTFE and Acrylic. Blade setting tool
Machine Specifications
Axminster No. AW106PT Table length Table width Thicknessing table Length Thicknessing table width Cutterblock diameter No. of planer knives Maximum material removal Motor Cutter block speed Thicknesser feed speed Footprint Dust Extraction Outlet Noise levels OverHand Thicknessing Off Load 85.5 db 94 db LWP(A) On Load 92 db 94.5 db Off Load 89 db 107db Light Trade 1050mm 250mm 600mm 252mm 75mm 3 3mm Single Phase 230V 50 Hz. 1100W 3750 rpm 6M/m 1050mm long, 485mm wide, 820mm high, Wt 150Kgs 100mm LWA(A) On Load 98.5 db 108 db Rated
Fig 17
The blade
Cutter block It is recommended that Ear Defenders are worn when using this machine.
28
05
Fig 15 Fig 1
Typ.2 small eye bolts
06
27
Fig 2
Clamping Bolt
Fig 3
Fig 14
26
07
Operating Illustrations
Fig 4
Cutter block guard clamp Mounting arm height adjustor knob Cutter block guard angle adjustor
Main chassis
Fig 12
Fig 13
Thicknessing table rise and fall control Thicknessing table rise and fall clamping handle
Planing using a push stick to carry the timber safely over the cutter block
08
25
Operating Illustrations
Fig 10
Note: In order to synchronise our understanding of directional positions used in the text, we will refer to the front of the machine as being the thin side of the machine cabinet that has a start and stop switch combination mounted on it. The rear of the machine is the wider machine cover that houses the drive train for the cutter block and the autofeed mechanism. The infeed table is that table on the right hand side, facing the machine from the front. Further references to left and right may be used after qualifying the position from which the machine is being viewed. Note: Infeed for Overhand & Thicknessing are from different ends of the machine. Main chassis This is the machine cabinet that all the components of the planer/thicknesser are mounted upon. There are two pairs of on /off switches and an emergency stop switch mounted on the machine. They all control the main contactor, which fulfills the NVR function of the machine. This casting, which is machined flat and mounted precisely beneath the cutter block, parallel to the planer irons across the width of the bed, supports the timber as it is passed beneath the cutter block in thicknessing mode. It can be raise and lowered to allow for the various thicknesses of timber to be processed. This Engineers Wheel is connected to the rise and fall mechanism of the thickenessing table, turning clockwise will raise the table and anti-clockwise will lower it. There is a lock lever to ensure the table does not move during machining. There is a limit bar, part of the machine assembly, which will limit the amount of material that the thicknessing operation can remove during one pass. This scale is fixed to the right hand side of the machine cabinet alongside the thicknessing table. On the infeed side a pointer on the thicknessing table reads against the scale and will indicate the thickness that the machine is cutting.
Start/Stop switches
Thicknessing table
Fig 11
Thicknessing scale
Table Extensions There is a table extension bolted to both the front and the rear of the thicknessing table to increase the accuracy of the machining operation, and support the stuff over a greater part of its length. Infeed table Machined Cast Iron table, pivoted on the left hand side (the front machine trunnion), with its locking mechanism on the right. The Infeed table can be adjusted up or down to increase or decrease the amount of material being removed during a pass. The adjustor is incorporated into the pivoting mechanism. Screwing the knob handle will drive the table up or down, the amount can be measured against the scale (see fig 7a). The travel of the table is limited between NO cut and the maximum amount that can be safely removed during one pass. The adjustor can be locked onto its shaft by the two nuts on the outer end of the shaft, ensure these are not locked if you require to adjust the table.
24
09
Cutter block
Fig 5
Cutter block guard mounting arm lock handle Autofeed engage control Thicknessing rise and fall scale
Thicknessing table
10
23
Outfeed table
This is a metal bar fitted to the edge of the outfeed table that extends across to the infeed table and ensures ordered sequence of the tables being raised or lowered. i.e., the outfeed table must be raised before the infeed table, and the infeed table must be lowered before the outfeed table. A 75mm diameter block fitted with three knives. The block is mounted in sealed bearings housed in the machine trunnions. A series of mechanical fingers mounted across the mouth of the infeed to the thicknessing table which prevent the stuff being kicked back when it engages with the cutter block knives. A rigid 100mm diameter extraction hood that is permanently mounted to the machine. During overhand planing it is swung down into the void between the cutter block and the thicknessing table, where it acts as the underside guard and chip catcher; during thicknessing it is swung up and over the table where it acts as the overhand guard and chip deflector/extractor.
Cutter block
Overhand cutter A pivoting arm bolted to the side of the outfeed table, the arm has a slide guard mounting mounting to carry the cutter block guard, and can be adjusted for height over arm the cutter block to enable the stuff to be passed under it. It can be locked in position once it has been set. Cutter block guard A dished aluminium extrusion that guards the active side of the cutter block (i.e. the part of the cutter block in front of the fence). It is carried in a slide mounting on the end of the arm and can be locked in place once it has been positioned.
Fence mounting A steel bracket that is bolted to the top machined surface of the machine bracket trunnion. It has a housing machined into it to mate with the base plate of the fence assembly. The bridge of the bracket has a star bolt threaded though it which is tightened down onto the base plate of the fence assembly to hold it in position.
22
11
Fig 6
704
Fig 7a
12
Fig 7
21
702
2. Thicknessing.
It is not possible to run the machine in a half and half configuration. The machine must be in one configuration or the other.
20
13
Fig 8
Fig 9
Outfeed table
14
19
18
15
16
17