JOB PROFILE CHART (JPC) SECTOR SUB SECTOR JOB AREA JOB LEVEL

COMPETENCY Motorcycle Scheduled Maintenance

TRANSPORTATION MACHINERY AND LAND TRANSPORTATION MOTORCYCLE SERVICING AND MAINTENANCE ONE (1) JOB AREA CODE
COMPETENCY UNIT Single Carburettor Servicing Single Cylinder Top Overhaul

CORE

Brake System Servicing

Single Cylinder Engine Overhaul

Final Drive Servicing

Tyre and Wheel Servicing

Suspension System Servicing

Electrical and Electronic Component Servicing

Frame and Cover Set Servicing

COMPETENCY PROFILE (CP)

Sub Sector Job Area Level CU Title 1. Motorcycle Scheduled Maintenance Machinery and Land Transportation Motorcycle Servicing and Maintenance One (1) CU Code CU Descriptor Motorcycle scheduled maintenance is a set competency of skills to carry out preventive maintenance that has been recognized by manufacturers manual requirements. The personnel whom are competent in motorcycle schedule maintenance must be able to prepare scheduled maintenance requirements, perform engine oil, oil filter, air filter, final drive gear oil, spark plugs and coolant changing. Also able to perform valve clearance adjustment, motorcycle functionality check and record schedule maintenance activities. Motorcycle schedule maintenance is to ensure that the motorcycle can maintain its performance, safe and a longer life expectancy. CU Work Activities 1. Prepare schedule maintenance requirements Performance Criteria 1.1 Maintenance tools and equipment prepared on work area 1.2 Manufacturers schedule maintenance manual determined 2.1 Select engine oil and oil filter correctly 2.2 Engine oil changed according to procedure 2.3 Oil filter change according to manufacturers manual 3.1 Select air filter correctly 3.2 Air filter changed according to procedure and manufacturers manual 4.1 Select final drive gear oil correctly 4.2 Final drive gear oil changed according to procedure and manufacturers manual 4.3 Used oil dispose correctly according to procedure

2. Perform engine oil and oil filter changing

3. Perform air filter changing

4. Perform final drive gear oil change

CU Title

CU Code

CU Descriptor

CU Work Activities 5. Perform spark plug changing

Performance Criteria 5.1 Select spark plug correctly 5.2 Spark plugs changed according to procedure and manufacturers manual 6.1 Select coolant type correctly 6.2 Change coolant according to procedure and manufacturers manual 7.1 Valve clearance adjusted according to motorcycle manufacturers manual 8.1 Brake system performance checked 9.1 Schedule maintenance checklist updated 9.2 Schedule maintenance checklist submitted to superior 1.1 Types of servicing for brake system determined 1.2 Servicing tools, equipment and materials prepared 2.1 Types of defect on brake system identified based on manufacturers specification 3.1 Brake pad / shoes serviced / replaced according to manufacturers specification

6. Perform coolant changing

7. Perform valve clearance adjustment 8. Perform motorcycle functionality check 9. Record schedule maintenance servicing activities

2. Brake System Servicing

Brake system servicing competency is a set of skills to carry out servicing including inspection on brake system, replacing of faulty component and executing motorcycle performance on brake system according to manufacturers specification. The personnel whom is competent in brake system servicing must be able to prepare brake servicing requirements, perform brake system troubleshooting, perform brake pad / shoes servicing and replacement, perform brake fluid replacing, perform disk brake /

1.

Prepare brake system servicing requirements

2.

Perform brake system troubleshooting Perform brake pad / shoes servicing and replacement

3.

CU Title

CU Code

CU Descriptor brake drum servicing and replacement, perform brake hose / cable replacement, perform brake system performance check and record brake system servicing. 4.

CU Work Activities Perform brake fluid replacing

Performance Criteria 4.1 Brake fluid replaced according to motorcycle manuals

5.

Perform disc brake / brake drum servicing and replacement

5.1 Disk brake / brake drum faulty identified 5.2 Disk brake / brake drum serviced / replaced according to motorcycle manufacturers manual 6.1 Brake hose / cable replaced according to motorcycle manufacturers manual 7.1 Brake system check according to 8.1 Service checklist updated 8.2 Service checklist submitted to superior 1.1 Single carburettor servicing tools and equipment prepared on work area 1.2 Single carburettor servicing manual referred 2.1 Corrosion cleaning executed 2.2 Fuel tank chock cleaned and replaced 2.3 Fuel pipe/hose cleaned and replace

6.

Perform brake hose / cable replacement Perform brake system functional test Record brake system servicing

7. 8.

3. Single Carburettor Servicing

Single carburettor servicing competency is a set of skills to carry out inspection and servicing on single carburettor system, fuel tank and throttle cable replacement according to motorcycle manufacturers manual. The personnel whom is competent in single carburettor servicing must be able to prepare single carburettor servicing requirements, perform fuel tank servicing, perform throttle cable replacement, perform single carburettor servicing, perform single

1.

Prepare single carburettor servicing requirements

2.

Perform fuel tank servicing

CU Title

CU Code

CU Descriptor carburettor operation performance check and record single carburettor servicing 3.

CU Work Activities Perform throttle cable replacement

Performance Criteria 3.1 Types of throttle cable identified 3.2 Throttle cable replaced according to motorcycle manufacturers manual 4.1 Types of single carburettor servicing identified 4.2 Single carburettor serviced according to motorcycle manufacturers manual 5.1 Single carburettor performance checked in accordance with motorcycle manufacturers manual 6.1 Service checklist updated 6.2 Service checklist submitted to superior 1.1 Single cylinder top overhaul tools and equipment prepared on work area 1.2 Single cylinder servicing manual referred 2.1 Cylinder head decarbonised 3.1 Types of cylinder block servicing identified 3.2 Cylinder block serviced according to motorcycle manufacturers manual

4.

Perform single carburettor servicing

5.

Perform single carburettor operation functionality check Record single carburettor servicing

6.

4. Single Cylinder Top Overhaul

Single cylinder top overhaul competency is a set of skills to carry out single cylinder top overhauling according to motorcycle manufacturers manual. The personnel whom is competent in single cylinder top overhaul must be able to prepare single cylinder top overhaul requirement, perform cylinder head, cylinder block servicing, perform engine compression checking, perform timing chain servicing, perform single cylinder performance check and record single cylinder top overhaul activities

1.

Prepare single cylinder top overhaul requirements

2. 3.

Perform cylinder head servicing Perform cylinder block servicing

CU Title

CU Code

CU Descriptor 4.

CU Work Activities Perform engine compression checking

Performance Criteria 4.1 Engine compression condition identified 4.2 Engine compression carried out motorcycle manufacturers manual 5.1 Timing chain tensioner checked according to manufacturers manual 6.1 Single cylinder performance checked against motorcycle manufacturers manual 7.1 Service checklist updated 7.2 Service checklist submitted to superior 1.1 Single cylinder engine overhaul tools and equipment prepared on work area 1.2 Single cylinder engine servicing manual referred 2.1 Service lubrication system determined 2.2 Lubrication system faulty components inspected 2.3 Lubrication system faulty components replaced according to procedure and manufacturers manual

5. 6.

Perform timing chain check Perform single cylinder functionality check Record single top overhaul

7.

5. Single Cylinder Engine Overhaul

Single cylinder engine overhaul competency is a set of skills to carry out single cylinder engine overhauling including inspection and replacement of faulty components and performing performance inspection on single cylinder engine according to motorcycle manufacturers manual. The personnel whom is competent in single cylinder engine overhaul must be able to prepare single cylinder engine overhaul requirements, perform lubrication system inspection, perform engine assembly dismantling (from the motorcycle), perform clutch servicing, perform crankshaft assembly check, perform crank bearing and oil seal servicing, perform gear shifting

1.

Prepare single cylinder engine overhaul requirements

2.

Perform lubrication system servicing

CU Title

CU Code

CU Descriptor mechanism servicing, perform transmission gear servicing, perform engine assembly installation (to the motorcycle), perform single cylinder performance check and record single cylinder engine overhaul activities. 3.

CU Work Activities Perform engine assembly dismantling (from the motorcycle)

Performance Criteria 3.1 Engine assembly from the motorcycle determined 3.2 Engine assembly dismantled from the motorcycle according to motorcycle manufacturers manual 4.1 Service clutch method determined 4.2 Clutch faulty identified 4.3 Clutch serviced according to motorcycle manufacturers manual 5.1 Crankshaft assembly checked against motorcycle manufacturers manual 6.1 Crank bearing and oil seal faulty identified 6.2 Crank bearing and oil seal replaced according to motorcycle manufacturers manual 7.1 Gear shifting mechanism faulty identified 7.2 Gear shifting mechanism serviced according to motorcycle manufacturers manual 8.1 Transmission gear checked against motorcycle manufacturers manual

4.

Perform clutch servicing

5.

Perform crankshaft assembly check servicing Perform crank bearing and oil seal servicing

6.

7.

Perform gear shifting mechanism servicing

8.

Perform transmission gears servicing

CU Title

CU Code

CU Descriptor 9.

CU Work Activities Perform engine assembly installation (to the motorcycle)

Performance Criteria 9.1 Engine assembly installed to motorcycle according to motorcycle manufacturers manual 10.1 Motorcycle test drive executed 10.2 Single cylinder engine performance checked against motorcycle manufacturers manual 11.1 Service checklist updated 11.2 Service checklist submitted to superior 1.1 Final drive servicing tools and equipment prepared on work area 1.2 Final drive servicing manual referred 2.1 Drive chain and sprockets replaced according to motorcycle manufacturers manual 3.1 Belt drive assembly replaced according to motorcycle manufacturers manual 4.1 Types of shaft drive identified 4.2 Shaft drive assembly replaced according to motorcycle manufacturers manual

10. Perform single cylinder engine functionality check

11. Record single cylinder engine overhaul

6. Final Drive Servicing

Final drive servicing competency is a set of skills to carry out servicing including inspection and replacing of faulty components according to motorcycle manufacturers manual. The personnel whom is component in final drive servicing must be able to prepare final drive servicing requirements, perform drive chain, sprockets, belt drive assembly, shaft drive assembly replacement, final drive performance check and record final drive servicing activities

1.

Prepare final drive servicing requirements

2.

Perform drive chain and sprockets replacement Perform belt drive assembly replacement Perform shaft drive assembly replacement

3.

4.

CU Title

CU Code

CU Descriptor 5.

CU Work Activities Perform final drive functionality check

Performance Criteria 5.1 Motorcycle test drive executed 5.2 Final drive performance checked against motorcycle manufacturers manual 6.1 Service checklist updated 6.2 Service checklist submitted to superior 1.1 Tyre and wheel servicing tools and equipment prepared on work area 1.2 Tyre and wheel servicing manual referred 2.1 Tyre defect identified 2.2 Rim defect identified 2.3 Bearing defect identified 3.1 Front and rear wheel bearing serviced according to motorcycle manufacturers manual 4.1 Types of tyre servicing identified 4.2 Tyre tube replaced according to motorcycle manufacturers manual 5.1 Types of tyre servicing identified 5.2 Tyre replaced according to motorcycle manufacturers manual

6.

Record final drive servicing

7. Tyre and Wheel Servicing

Tyre and wheel servicing competency is a set of skills to carry out tyre and wheel servicing including inspection on tyre and wheel defect, replacement of tyres and wheels components and executing tyre and wheel performance regulation according to motorcycle manufacturers manual. The personnel whom is competent in tyre and wheel servicing must be able to prepare tyre and wheel servicing requirements, perform test free wheel rotation, perform front and rear wheel bearing servicing, perform tube and tubeless type tyres servicing, perform tyre and wheel servicing performance check and record tyre and wheel servicing activities

1.

Prepare tyre and wheel servicing requirements

2.

Perform test free wheel rotation

3.

Perform front and rear wheel bearing servicing Perform tube type tyres servicing

4.

5.

Perform tubeless tyre servicing

CU Title

CU Code

CU Descriptor 6.

CU Work Activities Perform wheel spokes servicing

Performance Criteria 6.1 Wheel spokes servicing tools and equipment prepared on work area 6.2 Wheel spokes servicing manual referred 6.3 Wheel spokes serviced according to manufacturers manual 7.1 Cast wheel servicing tools and equipment prepared on work area 7.2 Cast wheel servicing manual referred 7.3 Cast wheel serviced according to manufacturers manual 8.1 Tyre and wheel balancing tools and equipment prepared on work area 8.2 Tyre and wheel balancing manual referred 8.3 Tyre and wheel balancing serviced according to manufacturers manual 9.1 Motorcycle test drive executed 9.2 Tyre and wheel performance checked against motorcycle manufacturers manual 10.1 Service checklist updated 10.2 Service checklist submitted to superior

7.

Perform cast wheel servicing

8.

Perform tyre and wheel balancing

9.

Perform tyre and wheel servicing functionality check

10. Record tyre and wheel servicing

10

CU Title 8. Suspension System Servicing

CU Code

CU Descriptor Suspension system servicing competency is a set of skills to inspect and replace faulty component and executing suspension performance inspection according to motorcycle manufacturers manual. The personnel whom is competent in suspension system servicing must be able to prepare suspension system servicing requirements, perform rear absorber, swing arm and front fork servicing, perform suspension system performance check and record suspension system servicing activities 1.

CU Work Activities Prepare suspension system servicing requirements

Performance Criteria 1.1 Suspension system servicing tools and equipment prepared on work area 1.2 Suspension system servicing manual referred 2.1 Types of rear absorber identified 2.2 Rear absorber serviced according to motorcycle manufacturers manual 3.1 Types of swing arm identified 3.2 Swing arm serviced according to motorcycle manufacturers manual 4.1 Types of front fork identified 4.2 Front form serviced according to motorcycle manufacturers manual 5.1 Motorcycle test drive executed 5.2 Suspension system performance checked against motorcycle manufacturers manual 6.1 Service checklist updated 6.2 Service checklist submitted to superior

2.

Perform rear absorber servicing

3.

Perform swing arm servicing

4.

Perform front fork servicing

5.

Perform suspension system functionality check

6.

Record suspension system servicing activities

11

CU Title 9. Electric and Electronic Component Servicing

CU Code

CU Descriptor Electric and electronic component servicing competency is a set of skills to check electric and electronic component functionality including inspection and rectification work on lighting system, indicating component and battery condition according to motorcycle manufacturers manual. The personnel whom is competent in electric and electronic component servicing must be able to prepare electrical and electronic component servicing requirements, perform battery servicing, perform indicating component replacement, perform lighting system checking and record electrical and electronic component servicing activities 1.

CU Work Activities Prepare electrical and electronic component servicing requirements

Performance Criteria 1.1 Electrical and electronic component servicing tools and equipment prepared on work area 1.2 Electrical and electronic component servicing manual referred 2.1 Types of battery identified 2.2 Battery condition checked 3.1 Indication condition checked against motorcycle manufacturers manual 3.2 Indicating component replaced according to motorcycle manufacturers manual 4.1 Types of lighting system identified 4.2 Lighting system checked against motorcycle manufacturers manual 5.1 Service checklist updated 5.2 Service checklist submitted to superior

2. 3.

Perform battery servicing Perform indicating component replacement

4.

Perform lighting system checking

5.

Record electrical and electronic component servicing

12

CU Title 10. Frame and Cover Set Servicing

CU Code

CU Descriptor Frame and cover set servicing competency is a set of skills to replacing faulty component on frame and cover set according to motorcycle manufacturers manual. The personnel whom is competent in frame and cover set servicing must be able to prepare frame and cover set servicing requirements, perform body cowling or cover set, speedometer, tachometer, frame complete replacement, perform frame complete evaluation, and record frame and cover set servicing activities 1.

CU Work Activities Prepare frame and cover set servicing requirements Perform body cowling or cover set replacement

Performance Criteria 1.1 Frame and cover set servicing tools and equipment prepared on work area 2.1 Types of drum and disk brake identified 2.2 Body cowling or cover set replaced according to motorcycle manufacturers manual 3.1 Speedometer and tachometer cable replaced according to motorcycle manufacturer' 4.1 Types of frame identified 4.2 Frame complete replaced according to motorcycle manufacturers manual 5.1 Frame complete evaluated according to motorcycle manufacturers manual 6.1 Service checklist updated 6.2 Service checklist submitted to superior

2.

3.

Perform speedometer and tachometer cable replacement Perform frame complete replacement

4.

5.

Perform frame complete evaluation

6.

Record frame and cover set servicing activities

13