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The document discusses various aspects of yarn manufacturing technology and quality control processes. It describes the key machines and processes used in blow rooms to clean, open, and blend fibers. It then explains the carding process to further clean and align fibers into sliver. The drafting process is discussed next, where sliver is stretched and spun into roving. Quality control parameters and tests are outlined to monitor irregularities and imperfections at various stages from fibers to finished yarns. Process control aspects are also covered for weaving, knitting, and wet processing to minimize damage and ensure quality standards.

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129 views

Course Outline 1

The document discusses various aspects of yarn manufacturing technology and quality control processes. It describes the key machines and processes used in blow rooms to clean, open, and blend fibers. It then explains the carding process to further clean and align fibers into sliver. The drafting process is discussed next, where sliver is stretched and spun into roving. Quality control parameters and tests are outlined to monitor irregularities and imperfections at various stages from fibers to finished yarns. Process control aspects are also covered for weaving, knitting, and wet processing to minimize damage and ensure quality standards.

Uploaded by

kkkgn007
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Yarn Manufacturing Technology-I

Mid Term Characteristics of Fibre considered by a spinner. Flow chart for the production of carded and combed yarns. Importance of mixing and blending. Blow Room Principles of Opening and Cleaning, Study of Blow Room Machines for Blending, Opening, Cleaning and control of regularity of mass per unit length. Extraction and control of waste, settings for waste, Blow room lines for different purposes, use of suitable sequences of machines, Production of scutcher laps. Advantages and disadvantages of chute feeding to cards, Safety; Prevention of fires, methods of extraction of metal objects, Contamination/Foreign materials detection and extraction, Main settings, Speeds, Production. Flow charts for production of yarns from bast fibres, Woolen and worsted and silk. Processing of Jute, Importance and methods of batching and batch selection. Emulsion preparation and application, Softening technique and machinery. Final Term Carding - Principles and objects of carding, Detailed study of the revolving flat card; Types and care of wire, Stripping and Grinding, Doffing mechanism. Extraction and control of waste and dust, Can coiling, Speeds, Productions, Settings, Cleaning efficiency, Control of nep and Fibre damage, Variation in Sliver mass per unit length.

Carding Principles and objects of Jute card; Detailed study of carding systems and machinery, Methods of spreading, Differences in treatment on breaker and finisher cards, pinning, Control of opening and waste, Cleaning efficiency, Settings, Speeds and productions. Draw Frame Principles of roller drafting: Drafting forces; Fibre control; Drafting wave and effect of short fibres and fibres with hooked ends created in carding, Mechanical faults causing periodic variation. Minimum theoretical variation, Effects of doubling and drafting Study of Draw frame, Drafting systems, stop mechanism, Cancoiling, Roller Setting, Production, Introduction to auto levellers.

Textile Testing and Quality Control-III Midterm


Definition and purpose of Q.C., S.Q.C., Q.A., T.Q.M. Garment manufacturing- Process control in Garments Manufacturing Introduction to and Administration of Quality Control Department. Duties and responsibilities of quality control officers. Use of standards BSTI, ISO, ASTM, British, Pakistan and Indian standards. Quality control and Inspection Planning. Parameters, Sample sizes, Tests made, Results expected at each stage of processing from fibre to finished garment production. Acceptance tests and inspection of raw materials for each sector of the industry. Final Term Yarn manufacturing Sliver, roving and yarn irregularity; measurement by cutting and weighing methods, thickness under compression, capacitance and other methods; length variance curves. Use of spectrogram for analysis of periodic, random and drafting wave variation, Measurement of imperfections. Comparison of results with Uster statistics. Measurement of yarn hairiness. Fabric manufacturing Process control aspect of weaving and knitting. Wet processing Process control in wet processing. Estimation of damage to materials caused by physical and chemical treatments viz. Singeing securing, bleaching, Determination of size and filling. Effects of process control on costs and quality.

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