General Calculations Rev 4
General Calculations Rev 4
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Voltage Rating
The selection of the cable insulation level to be used in a particular installation shall be made on the basis of the applicable phaseto-phase voltage and the general system category as outlined below: 100 Percent Level - Cables in this category may be applied where the system is provided with relay protection such that ground faults will be cleared as rapidly as possible, but in any case within one minute. While these cables are applicable to the great majority of cable installations that are on grounded systems, they may also be used on other systems for which the application of cables is acceptable, provided the above clearing requirements are met in completely de-energizing the faulted section. 133 Percent Level - This insulation level corresponds to that formerly designated for ungrounded systems. Cables in this category may be applied in situations where the clearing time requirements of the 100 percent level category cannot be met, and yet there is adequate assurance that the faulted section will be de-energized in a time not exceeding one hour. Also, they may be used when additional insulation strength over the 100 percent level category is desirable. 173 Percent Level - Cables in this category should be applied on systems where the time required to de-energize a grounded section is indefinite. Their use is recommended also for resonant grounded systems. Consult the cable manufacturer for insulation thicknesses. In common with other electrical equipment, the use of cable is not recommended on systems where the ratio of the zero to positive sequence reactance of the system at the point of cable application lies between -1 and -40 since excessively high voltages may be encountered in the case of ground faults.
Voltage Regulation
Voltage regulation is often the limiting factor in the choice of either conductor or type of insulation. While the heat loss in the cable determines the maximum current it can safely carry without excessive deterioration, many circuits will be limited to currents lower than this in order to keep the voltage drop within permissible values. In this connection it should be remembered that the high voltage circuit should be carried as far as possible so that the secondary runs, where most of the voltage drop occurs, will be small. The voltage drop of a feeder circuit may be calculated by the following formulae:
V = 100(V S V L ) VL
Where: V = Voltage regulation in percent VL = Voltage across load VS = Voltage at source And VS is defined by the formula:
VS =
(V L cos + R I )2 + (V L sin + X I )2
Where: = Angle by which the load current lags the voltage across the load cos = Power factor of load R = Total AC resistance of feeder X = Total reactance of feeder I = Load current
When the power factor angle is nearly the same as the impedance angle, that is:
tan
X R
The voltage regulation equation above will reduce to the following formula:
General Calculations Revision 4 06/21/2006 Page 2 of 20
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Approximate Formula:
Voltage Drop = line to neutral = R I cos + X I sin = 0.096 460 0.8 + 0.072 460 0.6 = 35.3 + 19.8 = 55.1 = 55.1
Line-to-line drop
3 = 95.4 V
Conductor Reactance The reactance of any stranded or solid conductor can be calculated for a specific frequency, conductor size, and spacing. The following equation can be utilized to find the reactance of a given configuration by using the concept of geometric mean radius.
Example:
3 single copper conductors, 5 kV cables in non-metallic conduit. Size conductor Insulation Jacket Overall diameter Voltage (VS) Current (I) Power Factor Length Resistance = = = = = = = = = 350 kcmil copper, 90 90 mils 70 mils 1.13 5,000 volts (3 phase) 460 amperes 0.8 (cos ) 2550 ft 0.0308 ohms/1000 ft at 25C 0.096 ohms or 2500 ft at 90C = 0.024 ohms/1000 ft (See section on conductor reactance) 0.072 ohms for 2500 ft including 20% random lay
Reactance (X)
g = n a b... zn
Where: n = number of conductors a = distance from conductor a to b b = distance from conductor b to c zn = distance from conductor n-1 to n Using the equations above, a nomogram (a graphic representation that consists of several lines marked off to scale and arranged in such a way that by using a straightedge to connect known values on two lines an unknown value can be read at
VS =
5000 3
(V L cos + R I )2 + (V L sin + X I )2
= 2,831.6 volts
3 = 4904 V
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the point of intersection with another line) was constructed (the Nomogram is located at later in this document). This diagram can be used to determine the reactance of any solid or concentric stranded conductor. It covers spacing encountered for conduit wiring as well as for open wire circuits. Various modifications are necessary for use under special conditions is covered in notes on the nomogram. The reactances shown are for 60-Hertz operation. Where regulation is an important consideration several factors should be kept in mind in order to obtain the best operating conditions. Open wire lines have a high reactance. This may be improved by using parallel circuits but is much further reduced by using insulated cable. Three conductors in the same conduit have a lower reactance than conductors in separate conduits.
Single conductors should not be installed in individual magnetic conduit because of the excessive reactance. Three conductors in magnetic conduit will have a somewhat higher reactance than cables in non-magnetic conduit. The following table lists equations commonly used for determining various parameters of an electrical system where: E I % Eff pf kVA hp kW = = = = = = = Phase-to-phase voltage Current, in amperes Percent efficiency in decimals Power factor in decimals Kilovolt-ampere Horsepower Kilowatts
Electrical Formulas for Determining Amperes, Horsepower, Kilowatts, and Kilovolt-Amperes ALTERNATING CURRENT
Desired Data
Amperes when kVA is known Amperes when kilowatts is known Amperes when horsepower is known Kilovolt-Amperes Kilowatts Horsepower
Single-Phase
kVA 1000 E
Two-Phase* Four-Wire
kVA 1000 2E
kW 1000 E pf
hp 746 E % Eff pf
IE 1000 I E pf 1000 I E % Eff pf 746
kW 1000 2 E pf
hp 746 2 E % Eff pf
I E 2 1000 I E 2 pf 1000 I E 2 % Eff pf 746
In three-wire, two-phase balanced circuits, the current in the common conductor is that in either of the other conductors.
2 times
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4. To limit radio interference. 5. To reduce the hazard of shock. This advantage is obtained only if the shield is grounded. If not grounded, the hazard of shock may be increased.
Definition of shielding
Shielding of an electric power cable is the practice of confining the dielectric field of the cable to the insulation of the conductor or conductors. It is accomplished by means of strand and insulation shields.
Functions of Shielding
A strand shield is employed to preclude excessive voltage stress on voids between conductor and insulation. To be effective, it must adhere to or remain in intimate contact with the insulation under all conditions. An insulation shield has a number of functions: 1. To confine the dielectric field within the cable. 2. To obtain symmetrical radial distribution of voltage stress within the dielectric, thereby minimizing the possibility of surface discharges by precluding excessive tangential and longitudinal stresses. 3. To protect cable connected to overhead lines or otherwise subject to induced potentials.
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Multiplying Factors for Equivalent Three-Phase Voltages for Single- or Two-Phase AC Systems or for DC Systems
Single- and Two-Phase AC Systems* and DC Systems 5000 Volts or Less 1 Single- and Two-Phase AC Systems* Over 5000 Volts One Side Grounded 1.73 Ungrounded and Midpoint Grounded 0.866
* Where it is not definitely specified that a line operates as an isolated single- or two-phase system, it will be considered as a branch of a 100% insulation level three-phase circuit, and the rating will be the lineto-line voltage of this 100% insulation level three-phase circuit.
Importance of Shielding
Where there is no metallic covering or shield over the insulation, the electric field will be partly in the insulation and partly in whatever lies between the insulation and ground. The external field, if sufficiently intense in air, will generate surface discharge and convert atmospheric oxygen into ozone, which may be destructive to rubber insulations and to protective jackets. If the surface of the cable is separated from ground by a thin layer of air and the air gap is subjected to a voltage stress, which exceeds the dielectric strength of air, a discharge will occur, causing ozone formation. The ground may be a metallic conduit, a damp non-metallic conduit or a metallic binding tape or rings on an aerial cable, a
loose metallic sheath, etc. Likewise, damage to non-shielded cable may result when the surface of the cable is moist, or covered with soot, soapy grease or other conducting film and the external field is partly confined by such conducting film so that the charging current is carried by the film to some spot where it can discharge to ground. The resultant intensity of discharge may be sufficient to cause burning of the insulation or jacket. Where non-shielded non-metallic jacketed cables are used in underground ducts containing several circuits, which must be worked on independently, the external field if sufficiently intense can cause shock to those who handle or contact energized cable. In cases of this kind, it may be
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advisable to use shielded cable. Shielding used to reduce hazards of shock should have a resistance low enough to operate protective equipment in case of fault. In some cases, the efficiency of protective equipment may require proper size ground wires as a supplement to shielding. The same considerations apply to exposed installations where personnel who may not be acquainted with the hazards involved handle cables.
solder the connection. The area of contact should be ample to prevent the current from heating the connection and melting the solder. For additional security, a mechanical device, such as a clamp, may be used to fasten the ends of the connection together. This combination will ensure a permanent low resistance, which will maintain contact even if the solder melts. The wire or strap used to connect the cable shield ground connection to the permanent ground must be of adequate size to carry the fault current. Shielding which does not have adequate ground connection due to discontinuity of the shield or to improper termination may be more dangerous than non-shielded non-metallic cable and hazardous to life.
Shield Materials
Two distinct types of materials are employed in constructing cable shields: Nonmetallic shields - consist of either a conducting tape or a layer of conducting compound. The tape may be conducting compound, fibrous tape faced or filled with conducting compound, or conducting fibrous tape. Metallic shield - should be nonmagnetic and may consist of tape, braid, concentric serving of wires, or a sheath.
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Single Phase
S A A
Phase A: IXM
Metallic Shield Loss Formulae for Solidly Grounded Shields Phase A: 2 ( XM ) 2 I R S 2 2 ( RS) + ( XM ) Total Loss: 2 ( XM ) 2 2I R S 2 2 ( RS) + ( XM ) Phase A, B & C: 2 ( XM ) 2 I R S 2 2 ( RS) + ( XM ) Total Loss: 2 ( XM ) 2 3I R S 2 2 ( RS) + ( XM ) Phase A & C: ( P2 + 3Q2) 2 3 ( P Q) + 2 I R S 2 2 4 ( P + 1) ( Q + 1) Phase B:
I R
S 2
Where:
P = RS / Y Q = RS / Z
Equilateral
C
S
Rectangular
C S A B
Phase A & C:
I 3 Y + X
2
Y = xM + A/2 Z = xM - A/6
Phase B: IXM
I Q +1
2
Total Loss:
3 I R
2 S
2 2 2 P + 1 Q + 1
P +Q +2
)(
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Where:
)2
Phase A & C:
Y = xM + A Z = xM - A/3
Phase A & C:
I 3 Y + X
2
B 2
I R
2 S
P2 + 3Q2 2 3 ( P Q) + 4 2 2 4 P + 1 Q + 1
)(
2
A I XM + 2 Phase B:
Phase B:
I R
S 2
I Q +1
2
Phase A & C:
I 3 Y + X
2
B 2
3 I R
2
S 2 2 2 P + 1 Q + 1
P +Q +2
)(
Phase B:
I X
A 2
xM = 2f (0.1404 log10(S/rm)) /ft A = 2f (0.1404 log10(2)) /ft B = 2f (0.1404 log10(5)) /ft RS = /(8rmt) /ft RS = Metallic Shield Resistance (/ft) t = Metallic Tape Thickness (inches) f = Frequency (Hz) S = Center to Center Spacing of Cables (inches) rm = Metallic Shield Mean Radius (inches) I = Conductor Current (amperes) = Metallic Shield Resistivity at 50C (cmil/ft)
Values (cmil/ft)
Overlapped Copper Tape Overlapped Brass Tape Overlapped Monet Tape Overlapped Ambrac Tape Lead Sheath Aluminum Sheath Aluminum Interlocked Armor Galvanized Steel Interlocked Armor Galvanized Steel Armor Wire Aluminum (5052 Alloy) 30 70 2500 350 150 20 28 70 102 30
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have been established for the various insulations as follows (based on ICEA P-32382):
Thermoplastic Compound Rubber and Varnished Cloth Impregnated Paper Thermoset Compound
The charts on the following pages show the currents, which, after flowing for the times indicated, will produce these maximum temperatures for the given conductor sizes. These charts are for copper or aluminum conductors operating at 90C or 105C with thermoset insulations. For other, less common charts, reference ICEA P-32-382. The system short circuit capacity, the conductor cross-sectional area and the circuit breaker opening time should be such that these maximum allowable short circuit currents are not exceeded.
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0.1 10 AWG
8 AWG
6 AWG
60 30 16 8 4 2 1 cy cy cy cy cy cy cle cle cle cle cy cyc cle cle les cle s s s -0 s s s 0 0 0 .0 -1 .1 .0 0. 0. 1. .0 16 33 50 26 33 00 66 .6 7 3 00 67 00 7 3 66 se s s s 7 ec ec ec se se co se sec o o o c c nd nd on on o nd nd co s s s nd nds ds ds s s
6 AWG 4 AWG
4 AWG
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm
Curves Based on Formula: (T2 + 228.1) I2 t = 0.0125 log (T1 + 228.1) A2
Where: I = Short Circuit, Amperes A = Conductor Area, Circular Mils t = Time of Short Circuit, Seconds T1 = Maximum Operating Temperature (90C) T2 = Maximum Short Circuit Temperature (250C)
Conductor - Aluminum Thermoset Insulations Rated for 90C Maximum Continuous Operation
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm 350 kcm 500 kcm 750 kcm 1000 kcm
350 kcm
500 kcm
750 kcm
1000 kcm
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0.1 10 AWG
8 AWG
6 AWG
6 AWG 4 AWG
4 AWG
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm
Curves Based on Formula: (T2 + 234.5) I2 t = 0.0297 log (T1 + 234.5) A2
Where: I = Short Circuit, Amperes A = Conductor Area, Circular Mils t = Time of Short Circuit, Seconds T 1 = Maximum Operating Temperature (90C) T 2 = Maximum Short Circuit Temperature (250C)
Conductor - Copper Thermoset Insulations Rated for 90C Maximum Continuous Operation
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm 350 kcm 500 kcm 750 kcm 1000 kcm
350 kcm
500 kcm
750 kcm
1000 kcm
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0.1 10 AWG
8 AWG
6 AWG
60 30 16 8 4 2 1 cy cy cy cy cy cy cle cle cle cle cy cyc cle cle le cle s s s -0 s s s s 0 0 0 .0 -1 .1 .0 1. .0 0. 0. 16 66 33 33 00 26 50 .6 7 3 7 00 67 3 00 66 se s s s 7 e e e se se co c c c se sec on on on co co nd on co nd ds nd ds ds s ds nd s s s
6 AWG 4 AWG
4 AWG
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm
Curves Based on Formula: (T2 + 228.1) I2 t = 0.0125 log (T1 + 228.1) A2
Where: I = Short Circuit, Amperes A = Conductor Area, Circular Mils t = Time of Short Circuit, Seconds T1 = Maximum Operating Temperature (105C) T2 = Maximum Short Circuit Temperature (250C)
Conductor - Aluminum Thermoset Insulations Rated for 105C Maximum Continuous Operation
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm 350 kcm 500 kcm 750 kcm 1000 kcm
350 kcm
500 kcm
750 kcm
1000 kcm
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0.1 10 AWG
8 AWG
6 AWG
6 AWG 4 AWG
4 AWG
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm
Curves Based on Formula: (T2 + 234.5) I2 t = 0.0297 log (T1 + 234.5) A2
Where: I = Short Circuit, Amperes A = Conductor Area, Circular Mils t = Time of Short Circuit, Seconds T 1 = Maximum Operating Temperature (105C) T 2 = Maximum Short Circuit Temperature (250C)
Conductor - Copper Thermoset Insulations Rated for 105C Maximum Continuous Operation
2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcm 350 kcm 500 kcm 750 kcm 1000 kcm
350 kcm
500 kcm
750 kcm
1000 kcm
I=
MA N 60
Short circuit current, amperes Shield Area in cmils Number of cycles See Tables on next page
The final temperature the shield or sheath can reach without damaging the adjacent materials limits allowable shield or sheath currents. This limiting temperature is defined in ICEA P-45-482 as the variable T2. Various values of T2 are listed below. For greater detail in regards to the calculation please refer to ICEA P-45-482.
T2 (C)
350* 200 200 200
NOTE: The material in contact with the shield or sheath shall limit the temperature of the shield or sheath. For example, a cable having a crosslinked semi-conducting shield under the metallic shield and a crosslinked jacket over the metallic shield would have a maximum allowable temperature of 350C. With a thermoplastic jacket, it would be 200C.
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Values of M (90C) Cu Al Pb
0.063 0.089 0.063 0.089 0.063 0.089 0.065 0.090 0.065 0.090 0.042 0.059 0.042 0.059 0.042 0.059 0.043 0.060 0.043 0.060 0.012 ---0.012 ---0.012 ---0.012 ---0.012 ----
Values of M (105C) Cu Al Pb
0.058 0.085 0.058 0.085 0.060 0.086 0.060 0.086 0.060 0.086 0.039 0.056 0.039 0.056 0.040 0.057 0.040 0.057 0.040 0.057 0.01 1 ---0.01 1 ---0.01 1 ---0.01 1 ---0.01 1 ----
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To calculate the circular mil area of a shield design, use the following formulas:
127 . nwb
4bd m
100 2(100 L
127 . (d is + 50) + B b
4bd m
Effective cross-sectional area, shield or sheath Tape overlap, mils (usually 375) Thickness of tape, mils Diameter over semiconducting insulation shield, mils Mean diameter of shield or sheath, mils Diameter of wires, mils Width of tape, mils Number of serving or braid wires, or tapes Overlap of tape, percent
NOTE 2: The effective area of composite shields is the sum of the effective areas of the components. For example, the effective area of a composite shield consisting of a helically applied tape and a wire serving would be the sum of the areas calculated from Formula 2 (or 3) and Formula 1. NOTE 3: The effective area of thin, helically applied overlapped tapes depends, also, upon the degree of electrical contact resistance of the overlaps. Formula 3 may be used to calculate the effective cross-sectional area of the shield for new cable. An increase in contact resistance may occur after cable installation, during service exposed to moisture and heat. Under these conditions the contact resistance may approach infinity, where Formula 2 could apply.
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OTHER CALCULATIONS
Charging Current
The charging current I of a single conductor insulated power cable can be obtained from the following formula:
I = 2 f C E
Where: I f C E = = = = microamperes per 1000 ft. Frequency, Hz Capacitance, picofarads per ft Voltage, phase-to-ground, kV
Wd =
Capacitance of Cables
The capacitance of a one conductor shielded cable is given by the following formula:
Where: Wd E SIC = Dielectric loss, watts per ft. = Phase-to-neutral voltage, kV = Dielectric constant of the insulation material tan = dissipation factor
C=
Where: C SIC D d
= Capacitance, picofarads per ft = Dielectric constant of the insulation material = Diameter over insulation = Diameter under insulation
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balanced support for the cable (i.e. a Double Eye grip vs. a Single Eye type). NOTE: Grips are not suitable for all vertical riser installation and the above is offered as a general guide only. If you have any questions of the suitability of a grip and/or cable construction for a vertical application, please consult the cable manufacturer.
Support Grip Length or Maximum Riser Length for Given Support Grip
The following formula may be used to determine either: 1) Minimum support grip lengths for a given riser section length, or 2) Maximum riser section length for a given support grip working length.
SL =
Where: SL D GL WC =
1.8 ( D GL ) WC
= Riser Section Length, in feet = Diameter over cable jacket, in. = Working length of grip, in. Cable weight, pounds per ft
Prysmian recommends that a recognized manufacturer supply the correct grip(s) on an individual application basis, utilizing the formula shown above. Prysmian does suggest using grips, which will provide
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