PI734A - Technical Data Sheet

PI734A
SPECIFICATIONS & OPTIONS
STANDARDS Newage Stamford industrial generators meet the requirements of BS EN 60034 and the relevant sections of other national and international standards such as BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA C22.2-100, AS1359. Other standards and certifications can be considered on request. DESCRIPTION The STAMFORD PI range of synchronous ac generators are brushless with a rotating field. They are separately excited by the STAMFORD Permanent Magnet Generator (PMG). This is a shaft mounted, high frequency, pilot exciter which provides a constant supply of clean power via the Automatic Voltage Regulator (AVR) to the main exciter. The main exciter output is fed to the main rotor, through a full wave bridge rectifier, protected by surge suppression. VOLTAGE REGULATORS The PI range generators complete with a PMG are available with one of two AVRs. Each AVR has soft start voltage build up and built in protection against sustained over-excitation, which will de-excite the generator after a minimum of 8 seconds. Underspeed protection (UFRO) is also provided on both AVRs. The UFRO will reduce the generator output voltage proportional to the speed of the generator below a presettable level. The MX341 AVR is two phase sensed with a voltage regulation of 1 %. (see the note on regulation). The MX321 AVR is 3 phase rms sensed with a voltage regulation of 0.5% rms (see the note on regulation). The UFRO circuit has adjustable slope and dwell for controlled recovery from step loads. An over voltage protection circuit will shutdown the output device of the AVR, it can also trip an optional excitation circuit breaker if required. As an option, short circuit current limiting is available with the addition of current transformers. Both the MX341 and the MX321 need a generator mounted current transformer to provide quadrature droop characteristics for load sharing during parallel operation. Provision is also made for the connection of the STAMFORD power factor controller, for embedded applications, and a remote voltage trimmer. WINDINGS & ELECTRICAL PERFORMANCE All generator stators are wound to 2/3 pitch. This eliminates triplen (3rd, 9th, 15th ) harmonics on the voltage waveform and is found to be the optimum design for trouble-free supply of non-linear loads. The 2/3 pitch design avoids excessive neutral currents sometimes seen with higher winding pitches. A fully connected damper winding reduces oscillations during paralleling. This winding, with the 2/3 pitch and carefully selected pole and tooth designs, ensures very low levels of voltage waveform distortion. TERMINALS & TERMINAL BOX Standard generators feature a main stator with 6 ends brought out to the terminals, which are mounted on the frame at the non-drive end of the generator. A sheet steel terminal box contains the AVR and provides ample space for the customers' wiring and gland arrangements. It has removable panels for easy access. SHAFT & KEYS All generator rotors are dynamically balanced to better than BS6861:Part 1 Grade 2.5 for minimum vibration in operation. Two bearing generators are balanced with a half key. INSULATION/IMPREGNATION The insulation system is class 'H', and meets the requirements of UL1446. All wound components are impregnated with materials and processes designed specifically to provide the high build required for static windings and the high mechanical strength required for rotating components. QUALITY ASSURANCE Generators are manufactured using production procedures having a quality assurance level to BS EN ISO 9001. NOTE ON REGULATION The stated voltage regulation may not be maintained in the presence of certain radio transmitted signals. Any change in performance will fall within the limits of Criteria 'B' of EN 61000-6-2:2001. At no time will the steady-state voltage regulation exceed 2%.
NB Continuous development of our products entitles us to change specification details without notice, therefore they must not be regarded as binding. Front cover drawing is typical of the product range.

PI734A
WINDING 312
CONTROL SYSTEM A.V.R. VOLTAGE REGULATION SUSTAINED SHORT CIRCUIT INSULATION SYSTEM PROTECTION RATED POWER FACTOR STATOR WINDING WINDING PITCH WINDING LEADS MAIN STATOR RESISTANCE MAIN ROTOR RESISTANCE EXCITER STATOR RESISTANCE EXCITER ROTOR RESISTANCE R.F.I. SUPPRESSION WAVEFORM DISTORTION MAXIMUM OVERSPEED BEARING DRIVE END BEARING NON-DRIVE END 1 BEARING WEIGHT COMP. GENERATOR WEIGHT WOUND STATOR WEIGHT WOUND ROTOR WR INERTIA SHIPPING WEIGHTS in a crate PACKING CRATE SIZE 2760 kg 1306 kg 1139 kg 32.7498 kgm 2833kg 194 x 105 x 154(cm) 50 Hz TELEPHONE INTERFERENCE COOLING AIR VOLTAGE STAR kVA BASE RATING FOR REACTANCE VALUES Xd DIR. AXIS SYNCHRONOUS X'd DIR. AXIS TRANSIENT X''d DIR. AXIS SUBTRANSIENT Xq QUAD. AXIS REACTANCE X''q QUAD. AXIS SUBTRANSIENT XL LEAKAGE REACTANCE X2 NEGATIVE SEQUENCE X0 ZERO SEQUENCE REACTANCES ARE SATURATED T'd TRANSIENT TIME CONST. T''d SUB-TRANSTIME CONST. T'do O.C. FIELD TIME CONST. Ta ARMATURE TIME CONST. SHORT CIRCUIT RATIO 380/220 1225 3.51 0.21 0.16 2.26 0.32 0.04 0.22 0.03 THF<2% 2.69 m/sec 5700 cfm 400/231 1260 3.26 0.20 0.15 2.10 0.29 0.04 0.21 0.03 415/240 1260 3.02 0.18 0.14 1.95 0.27 0.03 0.19 0.02 440/254 1235 2.64 0.16 0.12 1.70 0.24 0.03 0.17 0.02 416/240 1370 4.23 0.26 0.19 2.73 0.38 0.05 0.27 0.03
2

SEPARATELY EXCITED BY P.M.G. MX341 1% MX321 0.5 % With 4% ENGINE GOVERNING

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7) CLASS H IP23 0.8 DOUBLE LAYER LAP TWO THIRDS 6 0.0016 Ohms PER PHASE AT 22C STAR CONNECTED 1.67 Ohms at 22C 17.5 Ohms at 22C 0.048 Ohms PER PHASE AT 22C BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0% 2250 Rev/Min BALL. 6228 C3 BALL. 6319 C3 2 BEARING 2710 kg 1306 kg 1077 kg 31.7489 kgm2 2779kg 194 x 105 x 154(cm) 60 Hz TIF<50 3.45 m/sec 7300 cfm 440/254 1500 4.14 0.25 0.19 2.67 0.37 0.05 0.26 0.03 460/266 1510 3.81 0.23 0.17 2.46 0.34 0.04 0.24 0.03 480/277 1525 3.53 0.22 0.16 2.28 0.32 0.04 0.23 0.03

VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED 0.13s 0.01s 2.14s 0.02s 1/Xd

50 Hz

PI734A
Winding 312 THREE PHASE EFFICIENCY CURVES

PI734A
Winding 312 THREE PHASE EFFICIENCY CURVES

60 Hz

PI734A
Winding 312 Locked Rotor Motor Starting Curve
30

50
Hz

346V

380V

400V

415V

440V

25

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0 0 500 1000
LOCKED ROTOR kVA

1500

2000

2500

30

60
Hz

380V

416V

440V

460V

480V

25

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0 0 500 1000
LOCKED ROTOR kVA

1500

2000

2500

3000

PI734A
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed Based on star (wye) connection.

50 Hz

100000

SYMMETRICAL ASYMMETRICAL

CURRENT (Am ps)

10000

1000 0.001

0.01

Sustained Short Circuit = 4,400 Amps

TIME (secs)

0.1

10

60 Hz

100000

SYMMETRICAL ASYMMETRICAL

CURRENT (Am ps)

10000

1000 0.001

0.01

TIME (secs)

0.1

10

Sustained Short Circuit = 4,650 Amps

Note 1 The following multiplication factors should be used to adjust the values from curve between time 0.001 seconds and the minimum current point in respect of nominal operating voltage :
Voltage 380v 400v 415v 440v

Note 2 The following multiplication factor should be used to convert the values calculated in accordance with NOTE 1 to those applicable to the various types of short circuit :
3-phase 2-phase L-L 1-phase L-N x 1.30 x 3.20 x 2.50 2 sec.

50Hz

Factor x 1.00 x 1.05 x 1.09 x 1.16

Voltage 416v 440v 460v 480v

60Hz

Factor x 1.00 x 1.06 x 1.10 x 1.15

Instantaneous x 1.00 x 0.87 Minimum x 1.00 x 1.80 Sustained x 1.00 x 1.50 Max. sustained duration 10 sec. 5 sec. All other times are unchanged

The sustained current value is constant irrespective of voltage level

Note 3 Curves are drawn for Star (Wye) connected machines.

PI734A
Winding 312 / 0.8 Power Factor RATINGS
Class - Temp Rise Cont. F - 105/40C 380 400 1175 940 95.0 989 415 1175 940 95.0 989 440 1150 920 95.2 966 Cont. H - 125/40C 380 1225 980 94.7 1035 400 1260 1008 94.8 1063 415 1260 1008 94.9 1062 440 1235 988 95.1 1039 Standby - 150/40C 380 1275 1020 94.5 1079 400 1315 1052 94.6 1112 415 1315 1052 94.7 1111 440 1290 1032 94.9 1087 Standby - 163/27C 380 1310 1048 94.4 1110 400 1350 1080 94.5 1143 415 1350 1080 94.6 1142 440 1325 1060 94.9 1117

50Hz

Star (V)

kVA 1140 kW 912

Efficiency (%) 94.9 kW Input 961

60Hz

Star (V)

416

440 1395 1116 94.9 1176

460 1405 1124 95.0 1183

480 1415 1132 95.1 1190

416 1370 1096 94.8 1156

440 1500 1200 94.7 1267

460 1510 1208 94.9 1273

480 1525 1220 95.0 1284

416 1425 1140 94.7 1204

440 1560 1248 94.6 1319

460 1570 1256 94.8 1325

480 1585 1268 94.9 1336

416 1465 1172 94.6 1239

440 1605 1284 94.5 1359

460 1615 1292 94.7 1364

480 1630 1304 94.8 1376

kVA 1275 kW 1020 Efficiency (%) 94.9 kW Input 1075

DIMENSIONS

2004 Newage International Limited. Reprinted with permission of N.I. only. Printed in England.

Barnack Road Stamford Lincolnshire PE9 2NB Tel: 00 44 (0)1780 484000 Fax: 00 44 (0)1780 484100 Website: www.newage-avkseg.com TD_PI734A.GB_05.04_02_GB