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Bgas

The document outlines various parameters for surface preparation and coating processes such as mill scale temperature, abrasive blasting specifications, pickling solutions, paint types, drying and curing temperatures, and testing methods for properties like surface profile, soluble iron, chlorides, and gloss level. It also provides details on galvanizing, metal spraying, and wire flame spraying processes including temperatures, thickness, density, and equipment specifications. The various measurements, materials, and conditions described are important technical guidelines for surface treatment and coating applications in industrial settings.

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Senthil Kumar
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2K views

Bgas

The document outlines various parameters for surface preparation and coating processes such as mill scale temperature, abrasive blasting specifications, pickling solutions, paint types, drying and curing temperatures, and testing methods for properties like surface profile, soluble iron, chlorides, and gloss level. It also provides details on galvanizing, metal spraying, and wire flame spraying processes including temperatures, thickness, density, and equipment specifications. The various measurements, materials, and conditions described are important technical guidelines for surface treatment and coating applications in industrial settings.

Uploaded by

Senthil Kumar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Mill scale temp : 580.

c Wheel abrator - 220mph Straight bore : 200mph 450 mm Venture bore : 450mph 450mm Waterblasting exit point : 25 35 m,m Dry abrasive blasting : 100psi Mixing ratio of grit & shot : 70 80 shot , 20 30 grit Bgas surface profile : 30-75 micron Coarse grade 0.8 2.0 , 20 50 microns Ex- coarse 1.5 4.5 37 115 microns

Blasting pressure efficiency : losing psi x 1.5 = - 100 Internal dia of hose = 3 to 4 time of nozzle dia inch nozzle =103 cfm inch nozzle = 413 cfm Pickling : 5 10% of sulpuric acid 65.c to 70.c ,5 25 min 2 % of phosphoric acid 1 or 2 min 80.c Bgas ph value : 4.5 70 Test for soluable iron test : 5 10% of sulpuric acid , blue spot lime yellow back ground Detect soluble choloride : 2 % silver nitrate , 20 second , photographic , black/ brown Powder paint : 240.c Electro static spray : 240.c Long oil paint more than 65 % oil

Medium oil paint : 45 65 % oil Short oil paint: less than 65 % of oil. Mio mineral compound : 85 % of haematite (fe203 ) Air drying : ambient temp. Force drying : below 65.c Stoving : above 65.c Hegman grind gauge : 3 mm band width , 5 -10 aggregates. Tinsley or pull off gauge or foreman gauge : +- 15 Horseshoe gauge : +-10 Banana gauge : +- 5 Conical mandrel : 3-37 mm 80% of incident light : gloss finish Less than 80% of incident light : matt finish Hyrometer or psychro meter : 4m/sec , as too speed possible , 30-40 sec Holiday voltage setting : less than 300 microns : 9 v 300 500 microns : 67.5 or 90 v Galvanizing : 100 micron , 425.c , 450.c melting Hot metal spray : surface working temp to 540.c Wire and pistol system : metal wire purity greater than 95% , 35 mm exit point , 100 125 microns, 85 95 density of original wire

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