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VTP & VPC: Vertical Turbine Wet Pit and Double Casing Pumps Maintenance Checklist

Maintenance instructions

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0% found this document useful (0 votes)
202 views2 pages

VTP & VPC: Vertical Turbine Wet Pit and Double Casing Pumps Maintenance Checklist

Maintenance instructions

Uploaded by

sathiyam2k
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VTP & VPC

Vertical Turbine
Wet Pit and Double Casing Pumps
MAINTENANCE CHECKLIST
Read User Instructions before installing, operating or maintaining this pump.
Copies available from Flowserve pump representative.
Operating Limits
Pumped Liquid Temperature Limits*
Maximum Ambient Temperature*
Maximum Pump Speed

5C (40F) to +80C (176F)


Up to +40C (104F)
Refer to the Nameplate

* Subject to written agreement from Flowserve. Special designs and materials may
be available for pumps operating above and below these specified limits. Contact
Flowserve for upgrade options available for your specific application.

Impeller Clearance Settings


Flowserve recommends the following impeller settings based on the pump sizes.
If the Pump Size Is:

Setting for Enclosed Impellers

Size 6 thru size 12

3~4 mm (0.13~0.15 in)

Size 14 and above

6~7 mm (0.25~0.27 in)

Setting for Semi-Open Impellers


0.25 mm to 0.38 mm
(0.010 in to 0.015 in)
0.63 mm to 0.76 mm
(0.025 in to 0.030 in)

Note: Shafts elongate due to the hydraulic thrust of the pump and the impellers must be compensated for this
elongation. Shaft elongation varies for each model depending upon the size, shaft length, shaft diameter,
impeller weight, number of stages. Please see the documentation supplied along with the pump for exact
impeller setting value matched for the specific pump that you have purchased

Shaft / Bearing Clearance


Shaft Size
mm (in)

Shaft Diameter/Tolerance
(Min Dia - Max Dia)
mm (in)

Bearing Clearance
(Max/Min)
mm (in)

25.40 (1.000)

25.35 (0.998)

25.40 (1.000)

0.28/0.13 (0.011/0.005)

31.75 (1.250)

31.70 (1.248)

31.75 (1.250)

0.35/0.15 (0.012/0.006)

38.10 (1.500)

38.05 (1.498)

38.10 (1.500)

0.33/0.18 (0.013/0.007)

42.86 (1.690)

42.81 (1.685)

42.86 (1.687)

0.36/0.18 (0.014/0.007)

49.21 (1.940)

49.16 (1.935)

49.21 (1.937)

0.38/0.23 (0.015/0.008)

55.56 (2.190)

55.51 (2.185)

55.56 (2.187)

0.41/0.23 (0.016/0.009)

61.91 (2.440)

61.86 (2.435)

61.91 (2.437)

0.41/0.23 (0.016/0.009)

68.26 (2.690)

68.21 (2.685)

68.26 (2.687)

0.43/0.23 (0.017/0.009)

74.61 (2.940)

74.56 (2.935)

74.61 (2.937)

0.43/0.23 (0.017/0.009)

82.55 (3.250)

82.47 (3.247)

82.55 (3.250)

0.46/0.25 (0.018/0.010)

88.90 (3.500)

88.82 (3.497)

88.90 (3.500)

0.48/0.28 (0.019/0.011)

95.25 (3.750)

95.17 (3.747)

95.25 (3.750)

0.53/0.35 (0.021/0.012)

101.60 (4.000)

101.58 (3.997)

101.60 (4.000) 0.56/0.33 (0.022/0.013)

114.30 (4.500)

114.22 (4.497)

114.30 (4.500) 0.58/0.35 (0.023/0.014)

127.00 (5.000)

126.92 (4.997)

127.00 (5.000) 0.61/0.38 (0.024/0.015)

USA and Canada


Flowserve Corporation
5215 North OConnor Blvd.
Suite 2300
Irving, Texas 75039-5421 USA
Telephone: 1 937 890 5839

Europe, Middle East, Africa


Flowserve Corporation
Gebouw Hagepoint
Westbroek 39-51
4822 ZX Breda
Netherlands
Telephone: 31 76 502 8920

Latin America
Flowserve Corporation
Boulevard del Cafetal
Edificio Ninina, Local 7
El Cafetal - Caracas
Venezuela 1061
Telephone: 58 212 985 3092
Telefax: 58 212 985 1007

For sales product information, go to www.flowserve.com


(FPD-1363) (E) December 2009 Flowserve Corporation

Asia Pacific
Flowserve Pte. Ltd.
10 Tuas Loop
Singapore 637345
Telephone: 65 6771 0600
Telefax: 65 6779 4607

Bolt Torque Values for Class 2 Lubricated Treads


Material Group
Thread Data

A
316 SS

B
ASTM B164
UNS NO4400

207
(30000)

276
(40000)

C
Hastelloy
C276

D
ASTM A449
Grade 5

E
ASTM A193
Grade B7M

F
SAE J429
Grade 8

Approximate Yield Stress N/mm2 (psi)


Nominal
Diameter

Threads Per
25 mm/1 in

345
(50000)

441
(60000)

552
(80000)

690
(100000)

Torque Nm (lbft)

mm (in)
6 (0.25)

20

4 (3)

5 (4)

7 (5)

9 (7)

12 (9)

8 (0.31)

18

7 (5)

8 (6)

11 (8)

14 (10)

17 (13)

21 (16)

10 (0.37)

16

9 (7)

14 (10)

5 (4)

16 (12)

20 (15)

27 (20)

34 (25)

11 (0.43)

14

16 (12)

20 (15)

25 (19)

31 (23)

42 (31)

53 (39)

12 (0.50)

13

23 (17)

31 (23)

39 (29)

47 (35)

62 (46)

78 (58)

15 (0.56)

12

27 (20)

45 (33)

75 (41)

66 (49)

89 (66)

111 (82)

16 (0.62)

11

41 (30)

60 (44)

54 (73)

88 (65)

118 (87)

149 (110)

19 (0.74)

10

81 (60)

101 (75)

127 (94)

149 (110)

203 (150)

257 (190)

22 (0.87)

122 (90)

163 (120)

203 (150)

258 (190)

312 (250)

420 (310)

25 (1.00)

190 (140)

244 (180)

312 (230)

366 (270)

488 (360)

610 (450)

29 (1.13)

271 (200)

352 (260)

448 (330)

529 (390)

705 (520)

29 (1.13)

271 (200)

366 (270)

461 (340)

556 (410)

732 (540)

923 (680)

32 (1.25)

366 (270)

488 (360)

610 (450)

746 (550)

990 (730)

1235 (910)

32 (1.25)

379 (280)

502 (370)

637 (470)

760 (560)

1017 (750)

1275 (940)

35 (1.38)

434 (320)

570 (420)

719 (530)

855 (630)

1140 (840)

1425 (1050)

35 (1.38)

461 (340)

610 (450)

760 (560)

922 (680)

1221 (900)

1533 (1130)

38 (1.50)

556 (410)

746 (550)

936 (690)

1126 (830)

1506 (1110) 1872 (1380)

38 (1.50)

597 (440)

800 (590)

990 (730)

1194 (880)

1587 (1170) 1995 (1470)

41 (1.63)

5.5

719 (530)

963 (710)

1207 (890)

1438 (1060) 1927 (1420) 2402 (1770)

41 (1.63)

773 (570)

1031 (760)

1302 (960)

1560 (1150) 2076 (1530) 2592 (1910)

44 (1.75)

882 (650)

1180 (870)

1479 (1090) 1778 (1310) 2375 (1750) 2958 (2180)

971 (720)

1302 (960)

1628 (1200) 1940 (1430) 2592 (1910)

44 (1.75)

50 (2.00)

4.5

1356 (1000) 1778 (1310) 2225 (1640) 2673 (1970)

50 (2.00)

1478 (1090) 1968 (1450) 2470(1820) 2958 (2180)

57 (2.25)

2143 (1580) 2850 (2100)

63 (2.50)

2970 (2190)

Leveling:
The pump discharge head and mounting
surface shall be leveled within 0.025 mm /
0.31 m (0.001 in/ft). The level shall not exceed
0.125 mm (0.005 in) elevation difference
between any two points.

Pump / Motor Coupling Fastener Torques


Coupling Size #
1&2
3-5

Enclosed Lineshaft Oil Lubricated


Non-Food Grade Lubricant Oils
Oil Manufacturer

Trade Name of the Oil


Conoco Diamond Class
Turbine Oil (ISO 32)
Exxon Company
Teresstic GT 32
Mobil Oil Company Mobile DTE-797 (Grade-32)
Tellus-32, Tellus-37 or
Shell Oil Company
Turbo Oil T-32
Chevron Lubricants Chevron Turbine Oil TR-32
BP
Energol HL-C 32
Texaco, Inc.
Texaco Regal R&O 32
Conoco Inc.

Notes:
Viscosity = 30-37 cSt
Amount = 3 drops per minute per 30 m (100 ft) not
to exceed 5 drops per minute.
Prelubrication = 45 minutes prior to pump start-up

Food Grade Lubricant Oils


Oil Manufacturer
Exxon Company

Trade Name of the Oil


Exxon-DTE-FM32
Mobile DTE-FMMobil Oil Company
Grade-32
Shell Oil Company
Cassida HF 32

882 (650)

Flange Diameter
mm (in)
111 or 137
(4.4 or 5.4)
156, 187, 213
(6.0, 7.4, 8.4)
250
(10.0)

Nm
(lb ft)
122
(90)
237
(175)
424
(313)

Torque values are for standard fasteners lubricated with


a high stress lubricant (such as graphite and oil, molydisulphite, white lead, etc.). For stainless steel bolts,
multiply listed torques by 0.80.

Alignment:
Total indicated runout (TIR) should not exceed
0.25 mm (0.010 in) for WA and WSA couplings
or 0.15 mm (0.006 in) for PA and PSA
couplings.

Enclosed Lineshaft Fresh Water Injection


Notes:
Amount = 0.45-0.90 m3/h (2-4 gpm) at 0.7-1.4 bar
(10-20 psi) over the maximum discharge
pressure*
Type = Clean city water
Prelubrication = 10-20 minutes prior to pump start-up
* In certain cases, only 0.7-1.4 bar (10-20 psi) of total
pressure is required. Contact factory for review.

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