Xserve - ServiceMan (Early2009)
Xserve - ServiceMan (Early2009)
Apple Inc. 2011 Apple Inc. All rights reserved. Under the copyright laws, this document may not be copied, in whole or in part, without the written consent of Apple. Every effort has been made to ensure that the information in this document is accurate. Apple is not responsible for printing or clerical errors. Apple 1 Infinite Loop Cupertino, CA 95014-2084 USA + 1 408 996 1010 www.apple.com Apple, the Apple logo, Mac, and Macintosh are trademarks of Apple Inc., registered in the U.S. and other countries.
Troubleshooting
General Troubleshooting 15
Update System Software 15 Emerging Issues 15 Hardware vs. Software 15 Xserve Firmware Updates 16 Memory Configuration 16 Block Diagram 21 Diagnostic LEDs 22
Symptom Charts 31
Startup and Power Issues 31
No Power / Dead Unit 31 Burnt Smell or Odor 34 Wont Start Up / No Video/ LED On 36 Wont Start Up / No Video/ Activity LEDs Flashing 38 Intermittent Shutdown 39 Kernel Panic/System Crashes 41 Uncategorized Symptom 43
Mass Storage 44
Apple Drive Module Read/Write Issue 44 RAID Battery Not Charging 58 Uncategorized Symptom 60
Input/Output Devices 61
Rear USB Port Does Not Recognize Known Devices 61 Front USB Port Does Not Recognize Known Devices 62 FireWire Port Does Not Recognize Known Devices 63 PCI-E Expansion Card/Slot Not Recognized 64
Communications 67
Ethernet Port/Device Issues 67
Video 70
Video Distortion 70 No Video 71
Take Apart
General Information 76
Orientation 76 Tools 76 How to Identify Single- and Dual-Processor Configurations 76 Mounting in a Rack 76 Icon Legend 77 Note on Illustrations 77
Power Supply 81
Removal 82 Replacement 82
Top Cover 85
Removal 86 Replace 86
Memory 93
Removal 94
Battery 109
Removal 110 Replacement 110
Replacement 125
Processor 148
Removal 149 Replacement 150
ID Tab 160
Removal 161 Replacement 161
Enclosure 162
Removal 163 Replacement 163
Views
Exploded View 165 Feedback 167
Basics
Xserve (Early 2009)
Overview
The Xserve (Early 2009) rack-optimized server features single or dual Quad-Core Intel Xeon Nehalem processors, integrated memory controllers featuring up to 12 DIMMs of 1066MHz DDR3 ECC RAM, three hot-plug drive bays supporting SATA or SAS Apple Drive Modules, support for a Solid-State Drive (SSD) boot drive, dual x16 PCI Express 2.0 slots, NVIDIA GeForce GT 120 graphics subsystem and integrated lights-out management.
Identifying Features
The main features and service differences include: single and dual Intel Xeon Nehalem processors 6 or 12 DIMM slots depending on processor configuration Solid-State Drive Support Mini DisplayPort connector on rear panel
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Front View
On/standby button and light Enclosure lock and status light System identifier button/light Ethernet link light (Port 2) Optical drive
Rear View
Serial console port Mini DisplayPort Expansion slot 2 Ethernet port 2 Ethernet port 1 Expansion slot 1 USB 2.0 ports (2)
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You can replace or install hard drives while the Xserve is running; you do not need to shutdown or open the Xserve first, but you may need to dismount the drive from the Xserve OS beforehand. A status light on the front of each drive indicates when it is safe to remove the drive without losing data. For more information, see Apple Drive Module in the Take Apart chapter.
Solid-State Drive
The server may include an optional Solid-State Drive. The drive contains the Mac OS X Server operating system as the boot drive for the Xserve.
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Troubleshooting
Xserve (Early 2009)
General Troubleshooting
Troubleshooting Theory
For general information on troubleshooting theory, refer to: http://service.info.apple.com/service_training/en/006/troubleshoot/index.php?page=intro
Emerging Issues
For the latest on troubleshooting issues, refer to: http://support.apple.com/kb/index?page=search&q=khot%20Xserve%20Emerging%20 Issue
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Memory Configuration
Xserve (Early 2009) comes with a minimum of 3 GB of 1066MHz DDR3 ECC memory, installed as three 1 GB unbuffered dual inline memory modules (UDIMMs).
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DIMMs must fit these specifications: PC3-8500,1066 MHz, DDR3 SDRAM UDIMMs 72-bit wide, 240-pin modules 36 memory ICs maximum per UDIMM Error-correcting code (ECC) For proper operation of Xserve (Early 2009) computers, Apple recommends using only Appleapproved DIMMs. Refer to GSX for Apple DIMM service part numbers. Memory from older Xserve computers is not compatible with Xserve (Early 2009). Single Processor Single-processor (quad-core) computers have six memory slots. You can install 1 GB, 2 GB or 4GB DIMMs for a total of up to 24 GB of memory. You can install different size DIMMs in Xserve (Early 2009). However, for best performance, Apple recommends you install equal-size DIMMs (all 1, 2 or 4GB) filling the slots in the order listed in this table. If you have Three DIMMs Four DIMMs Five DIMMs Six DIMMs See also Memory Slot Utility below. Fill these slots A1, A2, and A3 A1, A2, A3, and A4 A1, A2, A3, A4, and A5 A1, A2, A3, A4, A5, and A6
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Dual Processor
Dual-processor (eight-core) computers have twelve memory slots. You can install 1 GB, 2 GB, or 4 GB DIMMs for a total of up to 48 GB of memory. You can install different size DIMMs. in Xserve (Early 2009) However, for best performance, Apple recommends you install equal-size DIMMs (all 1, 2, or 4 GB) filling the slots in the order listed in this table. If you have Three DIMMs Four DIMMs Five DIMMs Six DIMMs Seven DIMMs Eight DIMMs Nine DIMMs Ten DIMMs Eleven DIMMs Twelve DIMMs Fill in these slots A1, A2, and A3 A1, A2, and B1, B2 A1, A2, A3 and B1, B2 A1, A2, A3 and B1, B2, B3 A1, A2, A3, A4 and B1, B2, B3 A1, A2, A3, A4 and B1, B2, B3, B4 A1, A2, A3, A4, A5 and B1, B2, B3, B4 A1, A2, A3, A4, A5, A6 and B1, B2, B3, B4 A1, A2, A3, A4, A5, A6 and B1, B2, B3, B4, B5 A1, A2, A3, A4, A5, A6 and B1, B2, B3, B4, B5, B6
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Block Diagram
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Diagnostic LEDs
Logic Board Diagnostic LEDs
The Xserve (Early 2009) logic board includes a set of LEDs to help service providers troubleshoot the computer. The LEDs are located on the logic board below the DIMM connectors, at the rear of the unit, to the left side of the unit (looking from the back), and on the Drive Interconnect Backplane or Xserve RAID Card. Some tips: You must remove the unit from its rack and place it on a sold surface with its cover removed in order to view these LEDs. Most internal diagnostic LEDs are only enabled to come on when the cover is removed (memory DIMM LEDs remain ON even with the cover in place). Do not attempt to troubleshoot the unit solely by these LEDs alone. Use this information to guide your troubleshooting, not lead it. If a specific error condition exists, there should be corresponding LED evidence to help verify and isolate the issue. However, it is not possible to deduce a fault or isolate a specific symptom solely by examining these LEDs out of context.
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S3
Sleep
Green
S5
Standby
Green
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RSM_RST SYS_PWRGD
Red Red
Platform reset Temperature of CPU B core status Temperature of IOH status Temperature of CPU A core status
Red Red
MXM OVERTEMP
Red
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Platform Reset Normally remains on during standby. This LED flashes on (yellow) briefly at power-on. LED should turn off as system powers up and begins to execute instructions. Overtemp LEDs Normally off. These LEDs come on if an error occurs. If LED is solidly on, it may indicate a processor over-temperature condition. Initial processor over-temperature can cause symptoms such as sluggish computer performance. Chronic processor over-temperature can cause the computer to hang completely. Troubleshooting: Verify proper heatsink installation. Verify all fans are operating properly, especially the fan array. If both overtemp LEDs come on immediately when the computer is turned on, a faulty power supply could be one cause of this behavior. Replace power supply. Try swapping CPU A and CPU B locations. If the CPU Error LED follows the CPU, replace that CPU.
3. EFI POST (Power On Self Test) LEDs This group of eight LEDs are arranged into two sets of four LEDs, representing a binary code that only has any significance during the short time between power-on and the unit begins to boot the OS, while the CPU is executing EFI code only. At no other time should these LEDs be used or interpreted to mean anything meaningful. The code is more easily described as two Hexadecimal digits ranging from $00 to $FF, to make it easier to list and compare during troubleshooting. Each ONE represents an LED that is ON, and each ZERO represents an LED that is OFF Normal power-up LED sequence: The sequence of codes below is typical in the first few seconds of a functioning units boot cycle, immediately following power-on, during the EFI phase of startup. If your system is not booting you should check these LEDs closely to verify the sequence of codes has been executed in addition to your normal troubleshooting steps. Each code will only remain ON GREEN for a split-second each. The entire sequence takes only a few seconds to progress through. To see this sequence, power-on the unit (use the remote power on/off button on the logic board) while holding down the option key on an attached USB keyboard, to invoke the EFI startup manager and prevent the unit from leaving EFI and booting into any OS. Do this as you watch these LEDs as they progress through the following sequence: Begin (power-on)
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$Bx = 1 0 1 1 X X X X = All $Bx codes below are memory init codes (x may be any code 0 - F) $BF = 1 0 0 1 1 1 1 1 = If the unit does not progress past any $Bx memory init codes, this could indicate a memory issue regardless of whether DIMM diagnostic error LEDs are ON or not. $12 = 0 0 0 1 0 0 1 0 = After memory initialization has successfully completed $51 = 0 1 0 1 0 0 0 1 = Video driver enabled beyond this point. Attached display should be displaying an image now. If not, this may indicate a graphics card issue. $F9 = 1 1 1 1 1 0 0 1 = EFI finished and passed on control to OS boot loader 4. CPU Voltage LEDs This group of LEDs will normally FLASH RED briefly during power-on, then should normally remain ON solidly GREEN when all voltage regulators are functioning properly to provide voltages to CPU A and CPU B, as well as IOH. If any of these LEDs remain ON RED, this indicates that the corresponding voltage regulator is enabled but not providing any voltage output.
In single processor units the LED group for the second processor are not present.
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5 & 6. Memory Diagnostic LEDs (A1 - A6 and B1 - B6) This group of LEDs will normally remain OFF during power-on and throughout normal operation. If any of these LEDs come ON RED, this indicates that the corresponding DIMM (or its slot) may be faulty. To verify whether the fault lies with the DIMM or the slot, power down the unit and move the DIMM to another slot. If the DIMM is faulty, the LED adjacent to its new slot should come ON RED when power is reapplied. If a known-good DIMM is installed in the suspect slot and the LED adjacent to this slot should come ON RED , this may indicate a faulty DIMM slot on the logic board.
How to Troubleshoot Memory LEDs 1. Remove and reseat DIMM 2. Restart computer. If associated LED is no longer illuminated, issue is resolved 3. If associated LED remains illuminated, replace DIMM with new DIMM 4. Restart computer and verify LED is no longer illuminated
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7. Reset Buttons System Management Controller (SMC) Reset The System Management Controller (SMC) is a chip on the logic board that controls all power functions for the Xserve. If the Xserve is experiencing any power issue, resetting the SMC may resolve it. The SMC controls several functions, including: Telling the Xserve when to turn on, turn off, sleep, wake, idle, and so forth Handling system resets from various commands Controlling the fans It is also recommended that the SMC be reset on any new logic board after it is installed as part of a repair. Note that resetting the SMC does not reset the PRAM. Resetting the SMC will not resolve issues in which the Xserve is unresponsivein these situations, restarting the Xserve will generally suffice. If the Xserve isnt responding, perform these steps one at a time, in the following order, until the issue has been resolved: 1. Force Quit (Option-Command-Escape) 2. Restart (Control-Command-Power) 3. Force Shut Down (press the power button for 10 seconds) 4. Remove the Xserve from the rack (if applicable) 5. Remove the Top Case 6. Press the SMC Reset button on the logic board Resetting the SMC can resolve some Xserve issues such as not starting up, not displaying video, sleep issues, fan noise issues, and so forth. If the Xserve still exhibits these types of issues after youve restarted the Xserve, try resetting the SMC. There are two ways to reset the SMC on the Xserve. System Management Control (SMC) Reset in Rack 1. Shut Down the Xserve, either locally or using remote commands (or if the Xserve is not responding, hold the power button until it turns off). 2. Unplug the AC power cord. 3. Wait at least 15 seconds. 4. Plug the power cord back in, making sure the power button is not being pressed at the time.
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5. Press the power button to start up the Xserve. Power ON / OFF Button Behaves exactly like the front panel power button, and can be used as an alternate way to turn the unit on and off if needed. Reset Buttons When pressed, resets CPUs regardless of what is currently running. This reset overrides all software processes and restarts the system. Use with caution as this form of reset may corrupt software or files on a drive.
Drive Interconnect Backplane LEDs Note: The following information describes the diagnostic LEDs present on the interconnect backplane. This group of eight LEDs are arranged into two sets of four LEDs, representing information about the SATA / SAS communication between the drive controller channels on the drive interconnect backplane and the drive modules themselves. The optional SSD drive does not have a representative LED on this board. There is also a heartbeat LED on this board which starts flashing ON GREEN and OFF when EFI loads immediately after power-on and continues to flash ON and OFF during normal operation. The first group of four LEDs indicates activity for the four I/O channels corresponding to the three drive bays. Since there are only three drive bays, the fourth I/O channel and LED are not used and should remain OFF during normal operation. The second group of four LEDs indicates that the controller has recognized that a drive module is present and connected. These LEDs are normally solidly ON GREEN when no drive is present, and turn OFF when a drive module has been inserted into the corresponding drive
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bay and the controller has recognized this event. The LED will turn ON GREEN again when the corresponding drive module has been removed from its bay. Since there are only three drive bays, the fourth I/O channel and LED are not used and should remain ON GREEN during normal operation. When you power-on the system, you should see the following activity sequence on these LEDs: 1. The entire group of eight LEDs should come ON solid GREEN when power is applied and remain on for a few seconds.
2. The heartbeat LED begins flashing when EFI loads in the first few second after power-on. The first group of four activity LEDs should now turn OFF. The second group of four drive present LEDs should remain on for a few more seconds. 3. The second group of four drive present LEDs should each turn OFF as the controller scans and recognizes each connected drive module in turn, from bay 1 to bay 3 in order. The fourth LED should remain ON since no drive is present on the fourth I/O channel. 4. Beyond this point, the only LEDs that should be flashing are among the first group of four drive activity LEDs, to indicate drive activity between a corresponding drive module, such as the boot drive module booting the OS, and the drive controller.
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Symptom Charts
Follow the steps in the order indicated below. If an action resolves the issue, retest the system to verify. If the issue persists after retesting, return to step 1.
Quick Check
Symptom No Power / Dead Unit No fan or drive module spin No LED activity Quick Check 1. Check the front panel on/standby light. This light should be solid white when the Xserve is running, and off when the Xserve is in standby mode. If its flashing white, the Xserve is in sleep mode. 2. Verify the power outlet and power cord are known good and that AC power is present. 3. Check the power supply status light next to the power cord connector on the rear of the Xserve (check the LEDs for both supplies in a twopower-supply configuration). 4. Solid green indicates power is available and Xserve should be on. 5. Blinking green indicates AC power is available but power to the Xserve components from this supply is on standby (usually because the Xserve is turned off). 6. Red indicates either no AC power is available to this supply from the power cord or this power supply has failed. 7. Disconnect all external cables such as network, peripheral, and expansion card connections, and press the power button again.
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Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify that the Xserve powers on 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify that the Xserve powers on. 3. Remove all three drive modules and press the power button. Verify that the Xserve powers on. 4. Reconnect each one at a time, verifying unit operation as drive module is reinstalled. Verify that the Xserve powers on. 5. Remove both internal PCI riser cards and any installed expansion cards and press the power button. Verify that the Xserve powers on. 6. Reconnect each one at a time, verifying unit operation as card is reinstalled. Verify that the Xserve powers on. 7. Verify that the power supply is properly connected to the power distribution board. Result Yes No Yes No Yes No Yes No Yes Action Issue resolved. Go to Step 2 Issue resolved. Go to Step 3 Suspect drive module(s) as cause. Go to Step 4 Go to Step 5 Repeat Step 4 until the drive module is isolated. Failed drive module. Replace drive module. Issue resolved. Suspect PCI card(s) and/or riser card(s) as cause. Go to Step 6 Go to Step 7 Repeat Step 6 until the card is isolated. Failed card. Replace card. Issue resolved. Go to Step 8 Ensure power supply is properly connected to the power distribution board. Go to step 8 Go to Step 9 Ensure the front panel board cable is properly connected at both ends. Go to step 9 Issue resolved. Go to Step 10 M17 H02 Code
No Yes No Yes No
8. Verify the front panel board cable is properly connected at both ends.
Yes No
9. Reseat the front panel board. Verify that the Xserve powers on.
Yes No
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10. Verify all cable connections to the logic board and drive interconnect backplane are secure.
Yes
Go to Step 11
No
Ensure all cable connections to the logic board and drive interconnect backplane are secure. Go to Step 11 Issue resolved. Go to Step 12 Issue resolved. Go to Step 13 Issue resolved. Go to Step 14 Issue resolved. Go to Step 15 Issue resolved. M01 M01 X03 M01 P01
11. Replace the power supply. Verify that the Xserve powers on. 12. Replace the power distribution board. Verify that the Xserve powers on. 13. Replace the front panel board cable. Verify that the Xserve powers on. 14. Replace the front panel board. Verify that the Xserve powers on. 15. Replace the drive interconnect backplane. Verify that the Xserve powers on.
No 16. Reseat both processors. Verify that the Xserve powers on. 17. Replace both processors. Verify that the Xserve powers on. Yes No Yes No
Go to Step 16 Issue resolved. Go to Step 17 Issue resolved. Reinstall original processors. Replace the logic board. M08 M08
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Deep Dive
Check 1. Verify source of the odor ie foreign contaminant such as fluid ingress, dust, hair etc Result Yes Action Cleanup foreign contaminant, replace any affected modules. Foreign contaminants are not covered by Apple warranties Go to step 2 Replace any affected modules Go to step 3 Some odors may be present when operating normally. Refer to http://support. apple.com/kb/TA22044 Please refer to best related troubleshooting section. P08 Code P08
No 2. Inspect PCBs and components for indications of a thermal event 3. Verify System is functioning correctly Yes No Yes
No
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Quick Check
Symptom Wont Startup / No Video / LED On Xserve begins to power up but does not boot Fan array and hard drive are spinning Power LED is illuminated No activity lights No video on connected external display Quick Check 1. Confirm the system configuration supports an external display. Not all configurations do, although the mini DisplayPort connector on the rear of the unit is present regardless. 2. Verify that the rear System Identifier button on the back of the logic board aligns with the opening in the chassis back panel. If it does not, realign the logic board. 3. Confirm at least one known good and compatible memory DIMM is installed in the system. 4. After power-on, verify front panel power light is solidly on, and not flashing any error sequences indicating a memory failure. 5. Connect known-good external bootable device, keyboard, and mouse, then press Option key during startup and select external startup device to bring up system for diagnostics. Run complete AXD diagnostics.
Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify Xserve boots from known good external bootable device 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify Xserve boots from known good external bootable device. 3. Remove all three drive modules and press the power button. Verify Xserve boots from known good external bootable device.
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Result Yes No
Code
Yes No Yes No
4. Reconnect each one at a time, verifying unit operation as drive module is reinstalled. Verify Xserve boots from known good external bootable device. 5. Remove both internal PCI riser cards and any installed expansion cards and press the power button. Verify Xserve boots from known good external bootable device.
Yes No
Repeat Step 4 until the drive module is isolated. Failed drive module. Replace drive module. Issue resolved. Suspect PCI card(s) and/or riser card(s) as cause. Go to Step 6 H02
Yes
No 6. Reconnect each one at a time, verifying unit operation as card is reinstalled. Verify Xserve boots from known good external bootable device. Yes
No 7. Disconnect backplane-to-logic board cable. Verify Xserve boots from known good external bootable device. 8. Replace drive interconnect backplane. Reconnect backplane-to-logic board cable. Verify Xserve boots from known good external bootable device. 9. Replace backplane-to-logic board cable. Verify Xserve boots from known good external bootable device. 10. Reseat both processors. Verify Xserve boots from known good external bootable device. 11. Replace both processors. Verify Xserve boots from known good external bootable device. 12. Replace logic board Verify Xserve boots from known good external bootable device. Yes No Yes No
Failed card. Replace card. Issue resolved. Go to Step 8 Go to Step 9 Issue resolved. Reinstall original drive interconnect backplane. Go to Step 9 Issue resolved. Go to Step 10 Issue resolved. Go to Step 13 Go to Step 11 Issue resolved. Go to Step 13 Reinstall original processors. Go to Step 12 Issue resolved. Go to Step 13 Multiple module failure. Return to step 7.
M17
M01
X03
M02
M02
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13. Reinstall users original startup drive module. Verify Xserve boots from users original startup drive module.
Yes No
Issue resolved. Replace users original startup drive module. Start up from Server Install Disc and install server OS onto users replacement startup drive module. Verify Xserve boots from replacement startup drive module. Issue resolved. H02
Deep Dive
Check 1. Remove the front bezel and make sure the front System Identifier button is not stuck. Reseat the button if necessary. Verify Xserve boots from users original startup drive module. Result Yes Action Issue resolved. Code
No
Go to Step 2
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2. Reseat the front panel board and its cable connectors. Verify Xserve boots from users original startup drive module. 3. Replace front panel board. Verify Xserve boots from users original startup drive module. 4. Reinstall original front panel board. Remove and re-seat logic board to enure rear panel System Identifier button is not stuck in. Verify Xserve boots from users original startup drive module.
No
M02
Intermittent Shutdown
Unlikely cause: hard drive, optical drive
Quick Check
Symptom Shutdown After Startup System shuts down almost immediately after startup Intermittent Shutdown System shuts down during normal use Quick Check 1. Make sure the power cord is plugged in firmly. 2. Check that the power source is turned on and the correct voltage is present. 3. Make sure the air vents are clear. 4. Replace the power cord. 5. Connect keyboard and start up the system with shift key down for safe mode. 6. Start up from known-good bootable device. 7. Check system.log info for shutdown cause. 8. Run AXD for sensors + thermal test. 9. Verify that the rear System Identifier button on the back of the logic board aligns with the opening in the chassis back panel. If it does not, realign the logic board.
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Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify Xserve no longer shuts down after starting up. 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Follow recommendations therein. Verify Xserve no longer shuts down after starting up. 3. Check that the fan array connector is connected and the fan array is operational. Verify Xserve no longer shuts down after starting up. 4. Verify that the heat sink is properly attached to the processor. Verify Xserve no longer shuts down after starting up. 5. Verify that all thermal sensor cables are properly connected. Verify Xserve no longer shuts down after starting up. 6. Replace the power supply. Verify Xserve no longer shuts down after starting up. 7. Reseat both processors. Verify Xserve no longer shuts down after starting up. 8. Replace both processors. Verify Xserve no longer shuts down after starting up. Result Yes No Yes No Action Issue resolved. Go to Step 2 Issue resolved. Go to Step 3 Code
Go to Step 4 Reconnect or replace fan array as required. Go to Step 5 Properly reattach heat sink to processor. Go to Step 5 Go to Step 6 Properly reconnect all thermal sensor cables. Issue Resolved. Issue resolved. Reinstall original power supply. Go to Step 7 Issue resolved. Go to Step 8 Issue resolved. Reinstall original processors. Replace the logic board. M08 M08 X18 P02 X18
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Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify Xserve no longer shuts down after starting up Result Yes Action Issue resolved. Code
No 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify Xserve no longer shuts down after starting up. Yes No
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3. Disconnect all peripherals and expansion cards. Verify that Xserve starts without issue.
Yes
Suspect peripherals or expansion cards as cause. Reconnect one at a time, verifying system operation at each stage System had kernel panic or freeze during Boot. Go to Step 4 All fans are spinning, and adequate airflow. Go to step 5
No
4. Verify all fans in fan array are spinning and there is adequate airflow inside and around the Xserve
Yes
No
One or more fans are not spinning. Go to Fast/Failed Fans Flow System boots without kernel panic or freeze using external drive. Corrupt OS installed or damaged internal startup drive module. Run AXD/Disk Utility drive test and replace drive module if test fails. Clean Install with compatible Mac OS X System had kernel panic or freeze during Boot. Go to Step 6 System boot without kernel panic or freeze with only 1 DIMM installed. Re-install the customer memory (using optimized recommend configurations) until the at fault memory is identified. Use extra known good memory to identify the faulty memory module. Replace the faulty memory module. System had kernel panic or freeze during Boot. Replace logic board. X01
5. Attempt to boot with original install media or from an external hard drive with compatible OS X installed. Verify the Xserve is able to successfully boot to the Finder.
Yes
H03
No
6. Inspect if any memory error LEDs illuminated. Install 1 only known good compatible memory DIMM in memory slot#1. Verify System boots without kernel panic or freeze.
Yes
No
M05
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Uncategorized Symptom
Quick Check
Symptom Uncategorized Symptom Unable to locate appropriate symptom code Quick Check Verify whether existing symptom code applies to the issue reported by the user. If not, document reported symptoms and send feedback to smfeedback@apple. com stating that suitable symptom code could not be found.
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Mass Storage
Apple Drive Module Read/Write Issue
Unlikely cause: Optical drive, logic board, processors.
Quick Check
Symptom Read/Write Issues / Bad Blocks / Drive Formatting Issues Cannot save documents Read/Write error message Hang when accessing or saving data. Intermittent unexpected hanging Slow drive module performance Quick Check 1. Reseat any affected drives into other bays. 2. Boot from Install DVD. Verify S.M.A.R.T. status of the affected hard drive using Disk Utility. 3. Repair the affected hard drive using Disk Utility. 4. Start up system normally and check system.log file for any volume remapping messages. A few of these messages at random intervals are typical of normal hard drive behavior and can be safely ignored. Excessive numbers of remapped blocks (i.e. dozens or hundreds), especially in a short period of time, could indicate an imminently failing drive module or other serious hardware issue.
Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify that the Xserve now recognizes the drive module. 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify that the Xserve now recognizes the drive module. 3. Start up from Install disc and launch Disk Utility. Is users drive module available for Disk Utility to repair? Result Yes No Action Issue resolved. Go to Step 2 Code
Yes No Yes No
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4. Run Repair Disk on the volume using Disk Utility. Did Disk Utility mount and repair volume successfully?
Yes
Return to Quick Checks to verify that the drive module no longer has read-write errors. Go to Step 5 Do not re-install the drive module if its connector is damaged or if the drive bay connector in the Xserve is damaged. If there is any visible damage, replace the damaged component. M19 H01
No 5. Remove the original drive module from the Xserve and inspect it for any damage to its connector or the connector in that drive bay of the Xserve. Is damage present? Yes
No 6. Substitute a known-good drive module. Format this drive module using Disk Utility and select zero all data option to remap bad blocks. Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log. Yes
Go to Step 6 Users drive module appears to be defective. Replace defective drive module with new replacement drive module of same or larger capacity. Format this drive module using Disk Utility and select zero all data option to remap bad blocks. Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log. Go to Step 7 H03
No
7. Reseat connectors on both ends of the Backplane-toLogic Board I/O Cable. Format known-good drive module using Disk Utility and select zero all data option to remap bad blocks. Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log.
Yes
Issue resolved.
No
Go to Step 8
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8. Replace the Backplane-toLogic Board I/O Cable. Format known-good drive module using Disk Utility and select zero all data option to remap bad blocks. Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log. 9. Replace Drive Interconnect Backplane. Format knowngood drive module using Disk Utility and select zero all data option to remap bad blocks. Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log.
Yes
Issue resolved.
X03
No
Go to Step 9
Yes
Issue resolved.
M19
No
Replace logic board. Reinstall original drive module. Format this drive module using Disk Utility and select zero all data option to remap bad blocks. (Caution, doing this will erase all user data on this drive. Ensure user has this data backed up before proceeeding). Verify this drive module formats successfully with no significant errors or large numbers of bad blocks using Disk Utility log. Issue resolved.
M19
Quick Check
Symptom Non-startup drive module not recognized by system / not mounting after system is booted. Quick Check 1. Verify drive bay lock is not activated. If it is, place the drive bay lock in the unlocked position. 2. Reseat the drive module. 3. Boot from Install DVD. Verify S.M.A.R.T. status of drive module using Disk Utility. 4. Run complete AXD diagnostics.
2011-05-05
Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Verify that the Xserve now recognizes the drive module. 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify that the Xserve now recognizes the drive module. 3. Start up from Install disc and launch Disk Utility. Is users drive module available for Disk Utility to repair? 4. Run Repair Disk on the volume using Disk Utility. Did Disk Utility mount and repair volume successfully? 5. Remove the original drive module from the Xserve and inspect it for any damage to its connector or the connector in that drive bay of the Xserve. Is damage present? Result Yes No Action Issue resolved. Go to Step 2 Code
Issue resolved. Go to Step 3 Go to Step 4 Go to Step 5 Go to Step 11 Go to Step 5 Do not re-install the drive module if its connector is damaged or if the drive bay connector in the Xserve is damaged. If there is any visible damage, replace the damaged component. M19 H01
No 6. Replace the users drive module that is not mounting with a known-good drive module in the same bay. Verify that the Xserve now recognizes the drive module. 7. Reseat connectors on both ends of the Backplane-to-Logic Board I/O Cable and retest. Verify that the Xserve now recognizes the drive module. Yes
Go to Step 6 Replace failed drive module. Issue resolved. Go to Step 7 Issue resolved. Go to Step 8 H01
No Yes No
2011-05-05
8. Remove and re-seat Drive Interconnect Backplane and retest. Verify that the Xserve now recognizes the drive module. 9. Replace the Backplane-toLogic Board I/O Cable and retest. Verify that the Xserve now recognizes the drive module. 10. Replace Drive Interconnect Backplane and retest. Verify that the Xserve now recognizes the drive module.
Yes No Yes No
Issue resolved. Go to Step 9 Issue resolved. Reinstall the Backplane-toLogic Board I/O Cable. Go to Step 10 Issue resolved. Reinstall original drive interconnect backplane. Replace logic board. Issue resolved. Issue resolved. Go to Step 5
X03
X03
Yes No
M19 M19
11. Start up from users startup volume. Verify that the Xserve now recognizes the drive module.
Yes No
Quick Check
Symptom Drive Module Noisy Noise during boot Noise during operation Noise when drive is copying or saving data Quick Check 1. Test with known good media to see if noise is Optical drive related. 2. Check with Activity Monitor for any hard drive access when assessing idle drive noise. An example is Spotlight indexing in the background. 3. Verify if operational noises are excessive when compared to another same model Xserve. 4. Boot from a known good Mac OS source to eliminate possible software issues. 5. Boot from Install DVD. Verify S.M.A.R.T. status of the affected drive module using Disk Utility. 6. Reseat any affected drive modules into other bays. 7. Repair any affected drive modules using Disk Utility.
2011-05-05
Deep Dive
Check 1. Boot from Install DVD and launch Disk Utility. Is the affected drive module available for Disk Utility to repair? Result Yes No Action Go to Step 2 Replace affected drive module or branch to Drive module not recognized/mount troubleshoot guide Go to Step 3 H01 Code
2. Repair the affected drive module using Disk Utility and verify it completed successfully
Yes
No 3. Remove the customer drive module(s), boot the System from an external drive, verify if the System remains excessively noisy. Yes
Go to Step 4 Fan noise or Optical Drive noise likely to be the cause. See Optical Drive Noisy table and Fan Failures/Thermal issues table .
No 4. Remove the customer drive module(s), install a known good drive module and verify if the noise level is similar to customers drive modules. Yes
Go to step 4 Drive module(s) noise levels are similar to a known good drive. No repair required Replace the affected drive module. Issue resolved. H06
No
2011-05-05
Deep Dive
Check 1. Is media free to spin without optical drive scraping edge or surface of media? Result Yes No Yes No Action Go to Step 2 Replace optical drive. Go to Step 6 Reading CD only or DVD only indicates laser issue, replace optical drive. Optical drive cannot read any media reliably, Go to Step 3. Reseat resolved issue. Go to Step 4. J03 J03 Code
3. Reseat cable connections at logic board and optical drive. Verify that media is now recognized and reads reliably. 4. Disconnect optical drive by lifting SATA cable at logic board and connecting a known-good optical drive. Verify that media is now recognized and reads reliably.
Yes No
Yes
SATA port functional, reconnect users optical drive & SATA cable. Go to Step 5. Replace logic board. M19
No
2011-05-05
5. Install and test with replacement optical drive SATA flex cable. Verify that media is now recognized and reads reliably. 6. Test write data to compatible CD and DVD media. Verify burned media is recognized and reads reliably.
Yes No
Cable change resolved issue. Replace the optical drive. (Mechanical damage to optical drive, if found)
Yes
Issue resolved.
No
J03 (J06)
Deep Dive
Check 1. Is optical drive listed in the device tree for SATA devices in System Profiler? Result Yes Action Test with a known good CD/ DVD media. Did media appear in Finder? Issue resolved. Go to step 2. Code
No
2011-05-05
2. Verify all connections between logic board, flex cable, optical drive are secure. Visually inspect cables and connectors for any debris, damage, or bent pins. Is optical drive now listed in System Profiler? 3. Disconnect optical drive by lifting SATA cable at logic board and connecting a known-good drive. Is optical drive now listed in System Profiler?
Yes No
Issue resolved. Replace any damaged cables and retest. If connections are good and with no visible cable damage, go to step 3. X03
Yes
SATA port functional, reconnect users optical drive & SATA cable. Go to Step 4. Replace logic board. M19
No
4. Install and test with replacement optical drive SATA flex cable. Is optical drive now listed in System Profiler? 5. Install and test with replacement optical drive SATA flex cable. Verify that media is now recognized and reads reliably.
Yes No
Cable change resolved issue Replace the optical drive. (Mechanical damage to optical drive, if found) Cable change resolved issue. Replace the optical drive. (Mechanical damage to optical drive, if found)
X03 M19
Yes No
2011-05-05
Deep Dive
Check 1. Is optical drive constantly seeking or cycling eject mechanism without an optical disc installed? Optical drive should perform only one reset sequence and rest idle, ready for media. 2. Insert known good data CD. Is media free to spin without optical drive scraping edge or surface of media? Verify disc does not exceed maximum thickness specification. 3. Initial disc handling noise is normal. Disc spinning and head seek indicate disc is mounting to desktop. Seek noise should settle down once mounted. Is noise above normal and related to seek activity? 4. Disc spin should cease 30 seconds after mounting data CD on OS desktop. Is the noise related to disc spin? 5. Remove the optical drive and check for the correct seating of the brackets on the optical drive and in the top case. Reinstall drive in unit and retest. Verify if drive is still noisy. 6. Eject known good data CD. Disc handling noise should be one pop of disc from motor hub and a motor gear sound driving disc out of optical drive. Is noise above normal and related to disc eject activity or multiple eject attempts Result Yes No Action Continue and verify with media, Go to Step 2. Replace optical drive if continuous activity occurs with no disc installed. J04 Code
Yes No
Continue and verify with media, Go to Step 3. Internal mechanical interference is affecting rotational spin of media, replace optical drive. Replace optical drive. J04
Yes
J04
No
Go to Step 4.
Yes No Yes No
Go to Step 5. Go to Step 6. Go to Step 6. Issue resolved. Optical drive was not properly mounted in enclosure. (Possible physical damage to optical drive.) X03 (J05)
Yes No
J07
2011-05-05
7. Disc spin should cease 30 seconds after mounting data CD on desktop. Media may be mounting on a defective internal spindle hub. Is the noise related to disc spin?
Yes No
Replace optical drive. Noise does not appear to be related to optical drive.
J04
Deep Dive
Check 1. Can optical drive read both CD and DVD known-good media? Result Yes Action Go to step 5 Code
No
Reading CD only or DVD only indicates laser issue, replace optical drive. Optical drive cannot read any media reliably. Go to step 2. Reseat resolved issue
J03
2. Reseat cable connections at logic board and optical drive. Verify that media is now recognized and reads reliably.
Yes
X03
No
Go to step 3
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3. Disconnect optical drive by lifting SATA cable at logic board and connecting a known-good drive. Verify that media is now recognized and reads reliably. 4. Install and test with replacement optical drive SATA flex cable. Verify that media is now recognized and reads reliably. 5. Test write data to compatible CD and DVD media. Verify burned media is recognized and reads reliably.
Yes
SATA port functional, reconnect users optical drive & SATA cable. Go to Step 4. Replace logic board. Cable change resolved issue. Replace optical drive. (Mechanical damage to optical drive, if found) Issue resolved. Replace optical drive. (Mechanical damage to optical drive, if found) J03 (J06) M19 X03 J03 (J05)
No Yes No
Yes No
Deep Dive
Check 1. Verify the disc is not the wrong size. Refer to article HT2446 Macintosh: Using Nonstandard Discs in discROM or DVD-ROM Drives. Result Yes Action Remove non-standard media and retest the drive with known good media. Inspect System Profiler. Go to step 2. Code
No
2011-05-05
2. Verify the optical drive listed in the device tree for ATA devices in System Profiler?
Yes
Optical drive has power, inspect disc acceptance. Re-inspect for non standard media. Inspect and reseat cables. Go to step 3. Optical drive has power, inspect disc acceptance. Reinspect for disc acceptance and inspect for any non standard media. Replace or reseat any damaged or loose cables and retest. If connections are good and with no visible cable damage, go to step 4. SATA port functional, recoonect users optical drive & SATA cable. Go to step 5. Replace logic board. Cable changed resolved issue. Replace the optical drive. (Mechanical damage to optical drive, if found) Issue resolved. Replace logic board. J03 M19 X03 J03 (J06) X03
No 3. Verify all cable connections between optical drive and logic board are secure. Visually inspect cables and connectors for any debris, damage, or bent pins. Is optical drive now listed in System Profiler? Yes
No
4. Connect a known good optical drive assembly. Is optical drive now listed in System Profiler?
Yes
No 5. Install and test users optical drive with replacement SATA flex cable. Is optical drive now listed in System Profiler? 6. With replacement flex cable and replacement optical drive is the device seen in System Profiler? Yes No
Yes No
2011-05-05
Deep Dive
Check 1. Verify that the bezel over the slot is not bent. If it is, gently bend it back into position. 2. Verify the disc is not the wrong size. Refer to article 58641 Macintosh: Using Nonstandard Discs in disc-ROM or DVD-ROM Drives. 3. Reseat the optical drive cable at both connectors. 4. Replace the optical drive cable. Result Yes No Yes No Action Issue resolved. Go to step 2. Remove irregular shaped media and retest. Go to step 3. Code
Yes No Yes No
Issue resolved. Go to step 4. Issue resolved. Go to step 5. Issue resolved with replacement drive. Repeat process with another known good drive and known good media. J02 X03
5. Replace the optical drive. Insert known good media and attempt to eject. Does the media eject without issue?
Yes No
2011-05-05
The RAID battery status never achieves Charged status: Normal Charged Status:
2011-05-05
Deep Dive
Check 1. Disconnect RAID battery connector from drive interconnect backplane. Using a multimeter set to measure DC voltage in the 4 volt range, connect the multimeter probes to the extreme end connector pins of the RAID battery connector. 2. Does the multimeter measure at least 3.5 VDC? Result Yes Action Go to Step 2 Code
No
3. Reconnect RAID battery connector to drive interconnect backplane. Start up Xserve and check RAID Utility to verify battery is recognized and is charging / conditioning. 4. Is battery recognized and charging / conditioning?
Yes
Go to Step 3
No
M20
5. Wait 72 continous hours with Xserve powered ON for the RAID battery to fully charge. Check RAID Utility to verify battery continues to be recognized and has fully charged. Has battery fully charged?
Yes
No
M20
See Mac Pro RAID Card and Xserve RAID Card: Frequently Asked Questions (FAQ) - HT1346
2011-05-05
Uncategorized Symptom
Quick Check
Symptom Uncategorized Symptom Unable to locate appropriate symptom code Quick Check Verify whether existing symptom code applies to the issue reported by the user. If not, document reported symptoms and send feedback to smfeedback@apple. com stating that suitable symptom code could not be found.
2011-05-05
Input/Output Devices
Rear USB Port Does Not Recognize Known Devices
Quick Check
Symptom Rear USB Port Does Not Recognize Known Devices USB devices not recognized on the rear USB port. Quick Check 1. If the Xserve is locked, unlock it. 2. Check the for latest software updates for Apple and especially third party devices. 3. Use System Profiler to verify the System recognizes each of the USB buses in the USB device tree. 4. Test both rear ports with known good Apple keyboard or mouse. 5. Test front USB port with known good Apple keyboard or mouse. 6. Verify any external USB device with large power requirements have their own external power supplies. 7. Verify external USB device cables by using known good cables.
Deep Dive
Check 1. Disconnect all peripherals except for a known good Apple USB device. 2. Verify the USB ports are free from contaminants and debris. Result Yes No Yes No Action Go to step 2 Repeat Step 1 Go to step 3 Remove contaminants and debris. Replace affected modules if necessary. Defects caused by contaminants or debris are not covered by Apple warranty. Go to step 3. Code
2011-05-05
3. Reset SMC. Verify each of the USB buses are recognized, and a known good connected USB device is recognized?
Yes
Issue resolved. Issue maybe caused by another peripheral device. Replace Logic Board. M15
No
Deep Dive
Check 1. Disconnect all peripherals except for a known good Apple USB device. 2. Verify the USB ports are free from contaminants and debris. Result Yes No Yes No Action Go to step 2 Repeat Step 1 Go to step 3 Remove contaminants and debris. Replace affected modules if necessary. Defects caused by contaminants or debris are not covered by Apple warranty. Go to step 3. Code
2011-05-05
3. Reset SMC. Verify each of the USB buses are recognized, and a known good connected USB device is recognized?
Yes
Issue resolved. Issue maybe caused by another peripheral device. Go to step 4. Issue resolved. Replace Front Panel Board. M15 N08
No Yes No
Deep Dive
Check 1. Disconnect all peripherals except for a known good FireWire device and cable. Result Yes No Action Go to step 2 Repeat Step 1 Code
2011-05-05
2. Verify the FireWire ports are free from contaminants and debris.
Yes No
Go to step 3 Remove contaminants and debris. Replace affected modules if necessary. Defects caused by contaminants or debris are not covered by Apple warranty. Go to step 3. Issue resolved. Issue maybe caused by another peripheral device. Replace Logic Board. M12
3. Reset SMC. Verify each of the FireWire busses are recognized, and a known good connected Firewire device is recognized?
Yes
No
2011-05-05
Deep Dive
Check 1. Does the expansion card meet the requirements for the slot in which it is being used? Result Yes No Action Go to step 2. Refer to product specifications of Xserve then recommend the card be replaced with the proper specification type of model. Issue resolved. Go to step 3. Issue resolved. Go to step 4. Issue resolved. Go to step 5. Issue resolved. Go to step 6. Code
2. Reset SMC.
Yes No
Yes No
4. Reseat the PCI riser card into the logic board, and retest the card in the same slot. 5. Test the expansion card in the other expansion slot, if available, ensuring the card being tested meets the requirements of the slot. 6. Test with a different known good compatible card in the same type of slot. 7. Test with a known good PCI riser card. 8. Does the expansion card work with the replacement logic board?
Yes No Yes No
Issue resolved. Go to step 7. Issue resolved. Replace Logic Board. Issue resolved. Repeat steps 3-7. M17
2011-05-05
Uncategorized Symptom
Quick Check
Symptom Uncategorized Symptom Unable to locate appropriate symptom code Quick Check Verify whether existing symptom code applies to the issue reported by the user. If not, document reported symptoms and send feedback to smfeedback@apple. com stating that suitable symptom code could not be found.
2011-05-05
Communications
Ethernet Port/Device Issues
Quick Check
Symptom Network Issues Server cannot be seen on network Slow network performance Quick Check 1. Open the Network system preference pane and select the built-in Ethernet option. 2. If only one Ethernet port is in use, verify that it is the right hand (1) port. If it is not, move the Ethernet cable to the right hand (1) port. This is the primary (en0) port. 3. Boot the Xserve from the Installation disc. Go to another computer on the same subnet and start Server Assistant. If the Xserve can be seen, the Xserve hardware should be functioning correctly. Check the software configuration on the Xserve, or reinstall and reconfigure the Xserve. 4. Try a known-good Ethernet cable. 5. Clear parameter RAM (PRAM). Hold down Command-Option-P-R during startup. (You must unlock the Xserve to perform PRAM reset) 6. Try connecting to a known-good Ethernet port at the wall or external hub. 7. Verify that other users are experiencing the same problem. If so, contact the network administrator.
Deep Dive
Check 1. Is the Ethernet network connected to an Ethernet expansion card in the Xserve? Result Yes Action See expansion card troubleshooting section. Code
No
2011-05-05
2. Visually inspect Ethernet connector to ensure all pins will make physical contact with CAT5 or better network cable.
Yes
No
Pins are damaged or bent flat, replace logic board. Right-hand (1) Ethernet interface (en0) Link Status is active, go to step 4.
M10
3. Isolate OS by booting from original install media. Verify network link status active by using Network Utility on install DVD and looking for link LED adjacent to connected Ethernet port. If the Ethernet interface (en0) link status is inactive, recheck physical connection and link activity indicator on hub/ switch.
Yes
No
Right-hand (1) Ethernet interface (en0) Link Status is inactive. Replace logic board.
M10
4. Disconnect Xserve and connect known-good computer to network using the same Ethernet cable. Verify if IP address is listed for the Ethernet interface in System Preferences: Network. Retest.
Yes No
5. Verify connection by using Network Utility to ping another connected computer on the same subnet. Ensure the target computer IP address is valid, on the same subnet and powered on. Ensure no MAC address filtering or hardware access control devices are present. Use a simple hub/ switch environment. Is ping successful?
Yes
Go to step 6.
No
M10
2011-05-05
6. Verify Ethernet performance and reliability by starting up from a known-good OS install, and downloading a large file from a web site or file server.
Yes
If there is performance or connectivity issue isolated solely to the system under test, the problem may be the network environment. No repair is necessary.
No
If there are connection dropouts or poor performance not seen on a known-good test system, replace the logic board.
M10
Uncategorized Symptom
Quick Check
Symptom Uncategorized Symptom Unable to locate appropriate symptom code Quick Check Verify whether existing symptom code applies to the issue reported by the user. If not, document reported symptoms and send feedback to smfeedback@apple. com stating that suitable symptom code could not be found.
2011-05-05
Video
Video Distortion
Quick Check
Symptom Video is distorted Bad/Dim color Lines or artifacts Distortion/garbled video Quick Check 1. Refer to the adjustments section of the owners manual for the external display. Adjust display as necessary. 2. Reseat the Mini DisplayPort adapter and cable connections. 3. Inspect the Mini DisplayPort adapter pins and replace the adapter if necessary. 4. Reset PRAM/NVRAM. (You must unlock the Xserve to perform) 5. Test with a known good display. 6. Run complete AXD Diagnostics
Deep Dive
Check 1. Reseat the mezzanine video card Result Yes No Action Issue resolved. Replace the mezzanine video card. M04 Code
2011-05-05
No Video
Quick Check
Symptom External display has no video, but activity lights flash at startup, drive operates, fan array is spinning, and power LED is illuminated. Device has power and boots, but no video output Quick Check 1. Confirm the system configuration supports an external display. Not all configurations do, although the Mini DisplayPort connector on the rear of the unit is present regardless. Using System Profiler you can check the Graphics/ Displays section for the presence of a video card. 2. Reseat the external Mini DisplayPort adapter and cable connections. 3. If you are using a Mini DisplayPort adapter, inspect the adapter pins and replace the adapter if necessary. 4. Reset PRAM/NVRAM. 5. Test with a known good display. 6. Remove all third party devices. 7. Run complete AXD Diagnostics.
Deep Dive
Check 1. Press the SMC Reset button on the logic board to reset the SMC. Is the issue resolved? 2. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Is the issue resolved? 3. Reseat the mezzanine video card. Is the issue resolved? Result Yes No Yes No Action Issue resolved. Go to Step 2 Issue resolved. Go to Step 3 Code
Yes No Yes No
Issue resolved. Replace mezzanine video card. Go to step 4. Issue resolved. Replace Logic Board. M03 M03
2011-05-05
Deep Dive
Check 1. Verify if the issue is user perception of intermittent noisy fans. Is the System running as expected (compared to a similar system)? Result Yes Action No problem found. Inform the customer the system is operating normally. Code
No
Go to step 2.
2011-05-05
Xserve (Early 2009) Symptom Charts Mechanical Issues: Thermal and Enclosure 72
2. Determine if there are runaway applications or processes consuming the CPUs - Verify using Activity Monitor. Are any runaway applications or processes present?
Yes
The application or process may have crashed. Alternatively check with the software vendor for compatibility and software update. There are no runaway applications or processes. Go to step 3. Issue resolved. Go to Step 4
No
3. Press the SMC Reset button on the logic board to reset the SMC. Verify all fans are rotating at close to minimum speed within a few minutes after the system is idle 4. Check internal diagnostic LEDs. Go to diagnostic LED section for more information. Verify all fans are rotating at close to minimum speed within a few minutes after the system is idle. 5. Boot the System from a known good external volume. Verify all fans are rotating at close to minimum speed within a few minutes after the system is idle.
Yes No
Yes No
Yes
Suspect issue is caused by customer software or Mac OS X install. Backup all data, restore unit from the Mac OS X install discs and restore from the backup. Go to step 6
No
2011-05-05
Xserve (Early 2009) Symptom Charts Mechanical Issues: Thermal and Enclosure 73
6. Clear out any obstructions such as dust or internal cables from the fan array and heatsinks. Reseat fan array connections to drive interconnect backplane. Ensure no damage to heatsinks ie bent or crushed fins. Reseat CPU(s) and heatsink(s). Run Server Monitor and AXD to verify the thermal sensor and fan circuity is functioning correctly. Verify all fans are rotating at close to minimum speed within a few minutes after the system is idle.
Yes
Issue resolved
No
Replace affected component based on AXD, internal diagnostic LEDs, and Server Monitor findings: - Fan Array failures - Drive Interconnect Backplane wont drive the known good fan failures - Sensor related failures - For Heatsink failures
2011-05-05
Xserve (Early 2009) Symptom Charts Mechanical Issues: Thermal and Enclosure 74
Take Apart
Xserve (Early 2009)
General Information
Orientation
For most take-apart procedures, Apple recommends removing the computer from the rack before removing or installing the part.
Tools
The following tools are required to service all configurations of the computer: Magnetized Phillips #1 screwdriver Magnetized Phillips #2 screwdriver Magnetized 3 mm Hex screwdriver Xserve Allen wrench key Thermal grease kit (Apple part number 076-1225) Nylon probe tool (Apple part number 922-5065) Alcohol wipes Soft cloth (for protecting the enclosure from scratches)
Mounting in a Rack
For information on mounting Xserve (Early 2009) in a rack, see the Xserve (Early 2009) Setup Guide.
2011-05-05
Icon Legend
The following icons are used in this chapter:
Icon
Challenging procedure; requires more thought and/or time until you are familiar with it
Note on Illustrations
Because a pre-production model was used for the illustrations in this manual, you may notice small differences between the image pictured and the computer you are servicing.
2011-05-05
First Steps
Caution: Make sure data is backed up before removing or replacing the drive. .
Tools
Xserve Allen wrench key
2011-05-05
Removal 1
Make sure the locking mechanism is in the unlocked position.
Make sure the drive being replaced is not in use by any application and is not being shared by the Xserve. (See the Mac OS X Server documentation for information about shared drives.) Unmount the drive (by using the command-line tools or by dragging the volume icon to the Trash.).
Press the handle on the drive. Wait for the upper LED to turn off
2011-05-05
Grasp handle on the replacement drive. Pull module out of the Xserve.
Replacement 1
Slide module into the bay until it is firmly seated.
Replacement Note: If you replace the hard drive with a new one, format the new drive.
2011-05-05
Power Supply
First Steps
Warning: If the Xserve has only one power supply, shutdown computer.
Tools
ESD wrist strap
2011-05-05
Removal 1
Unplug the power cord from the power supply. Pull handle to release the power supply. Slide out of the bay.
2 3
Note: If the Xserve is already running on a second power supply, the status light on the new power supply turns green to indicate normal operation as it stars sharing the load. If the Xserve is not turned on, the status light blinks green when the power cord is plugged in to an outlet with power.
Replacement 1
Pull handle on the new power supply.
Slide the power supply all the way into bay. Press handle to seat properly and lock it in place. Connect power cord to power supply.
2011-05-05
First Steps
No first steps for this procedure.
Tools
No tools required
2011-05-05
Removal 1
Pull the handle to swing open the power supply blank.
Notice the hook that catches on the inside bottom of the power supply bay. Open the power supply blank as far as it will go, and pull out the power supply blank.
Replacement 1
Align the hook on the power supply blank with the catch inside the power supply bay. Close the power supply blank and press handle over the bay wall to lock it in place
2011-05-05
Top Cover
First Steps
Write down the Xserve serial number. If the Xserves software must be setup after service is complete, the serial number will be required.
Tools
ESD wrist strap Xserve Allen wrench key Phillips #1 screwdriver (optional)
2011-05-05
Removal 1
Shutdown the Xserve and wait a few moments for components to cool. If the Xserve case is locked, use the Xserve Allen wrench to unlock the security lock on the front panel. Unplug all cables from the Xserve.. Loosen the thumbscrews at the back of the top cover and slide cover back and up to remove it.
3 4
Replace 1 2
Replace and secure the cover. Tighten the thumbscrews at the back of the top cover.
2011-05-05
First Steps
Remove: Top Cover
Tools
ESD wrist strap and mat Black stick
2011-05-05
Removal 1
Disconnect the SSD cable from the Front Panel Board. Gently press the two tabs out to release the drive. It may be helpful to use the black stick under the drive.
Replacement 1
Note the orientation of the drive. The connector on the drive should be facing up. The label should face down. The drive connector should be facing the front of the Xserve. Place the SSD drive into the SSD drive carrier. Connect the SSD cable to the front panel board.
2011-05-05
First Steps
Remove: Top Cover Solid State Drive
Tools
ESD wrist strap Black stick
2011-05-05
Removal 1
Disconnect SolidState Drive cable from the Front Panel Board. Lift the Kapton tape from the Solid-State Drive. Using the black stick, gently flip up the locking lever. Gently slide the SolidState Drive cable out of connector.
Replacement 1
Slide connector into receptacle on the Solid-State Drive.
2 3
Lock down lever after inserting cable. Replace Kapton tape over the connector on drive. Connect the cable to the Front Panel Board.
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First Steps
Remove: Top Cover Solid State Drive
Tools
ESD wrist strap Black stick
2011-05-05
Removal 1
Gently lift the carrier from the adhesive on the enclosure.
Replacement 1
Remove any adhesive on the enclosure and underside of carrier. Note the placement of the adhesive on the enclosure. Replace adhesive on the enclosure. Align carrier to the adhesive and press down.
3 4
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Memory
First Steps
Remove: Top Cover
Apple recommends that you use Apple-approved DIMMs. DIMMs from older Xserve systems are not compatible with this Xserve.
Tools
ESD wrist strap and mat
2011-05-05
Removal 1
Open ejectors on DIMM slots.by pushing them out to the sides. Holding the DIMM by edges, remove it from connector. Do not touch the gold connectors.
Warning: DIMMs may be very hot. Always wait 5-10 minutes for computer to cool down .before removing or installing memory
. If the DIMM configuration you install does not provide optimized performance, the Memory Slot Utility will appear on screen and recommend an improved configuration. To use the Memory Slot Utility, go to /System/Library/Core Services.
2011-05-05
Replacement
Replacement Note: The DIMM is designed to fit into the slot only one way. Be sure to align the notch on the DIMM with the slot.
Push both ends of DIMM down until ejectors snap back up into place.
Memory Configuration
Xserve (Early 2009) comes with a minimum of 3 GB of memory installed as three 1 GB unbuffered dual inline memory module (UDIMMs). DIMMs must fit these specifications: PC3-8500 1066MHz, DDR SDRAM UDIMMs Error-correcting code (ECC)
For proper operation of Xserve computers, Apple recommends using only Apple-approved DIMMs. Refer to GSX for Apple DIMM service part nubmers. Memory from older Xserve computers is not compatible with Xserve (Early 2009).
2011-05-05
First Steps
Remove: Top Cover
Important: Before you begin this procedure, verify the Xserve is turned off and unplugged.
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Loosen the two captive screws that secure the riser bracket to the back panel. Carefully pull up on the bracket and riser to disconnect from the logic board. If you are removing a blank riser card to install a card do the following: Remove the screw on the riser bracket Seat the PCI card in the riser slot and replace the screw to secure in the riser.
Replacement
If you are replacing an existing riser card do the following: Remove any existing expansion card from the riser Transfer the card to the replacement riser.
2011-05-05
First Steps
Remove: Top Cover PCI-E Riser Cards
Important: Before you begin this procedure, verify the Xserve is turned off and unplugged.
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Loosen the two captive screws that secure the riser bracket to the back panel. Carefully pull up on the bracket and riser., with the expansion card still attached to disconnect from the logic board. Tilt the expansion card up so the port clears the enclosure, and remove the card from the Xserve. Remove the screw that secures the expansion card to the riser. Gently separate the card and riser.
Warning: When removing or installing an expansion card, handle it by the edges. Do not touch its connectors or any components on the card. Do not rock the card from side to side or force the card into the slot.
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Replacement 1 2
Seat the expansion card in the riser slot. Replace the screw to secure the card in the riser.
Align the riser with the slot on the logic board. Press down to seat the card. Tighten the captive screws to secure the riser bracket to the back panel.
4 5
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Optical Drive
First Steps
Remove: Top Cover
Tools
ESD wrist strap and mat Phillips #0 screwdriver
2011-05-05
Removal 1
Disconnect optical drive cable from drive.
Rotate the optical drive clip clockwise to release it. Placing your thumbs on either side of the drive, slide the drive back from the front bezel.
Important: When removing or replacing the optical drive, do not put pressure on the top of the drive of front bezel of the optical drive slot.
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Replacement 1
Transfer the left and right brackets to the new drive. Place the drive into the Xserve. Placing your thumbs on either side of the drive, slide the drive forward towards the front bezel. Rotate the optical drive clip counterclockwise to secure it.
2 3
2011-05-05
Airflow Duct
First Steps
Remove: Top Cover
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Loosen the five screws that fasten the airflow duct to the fan array. Pull up on either side of the airflow duct, and lift straight up.
Removal Note: Remove screws in the order shown. Do not overtighten screws.
Caution: Do not completely remove the screws from the airflow duct. Tiny black rubber washers hold these screws captive on the underside of the airflow duct. If the screws are completely removed, these rubber washers can easily fall into the enclosure and become lost.
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Replacement 1
Be sure to route both the front panel cable and the backplane-tologic board I/O cable inside the channel under the duct.
Ensure the airflow duct fits flush and does not protrude above the enclosure. Tighten the five Phillips screws that fasten the airflow duct to the fan array.
Removal Note: Remove screws in the order shown. Do not overtighten screws.
2011-05-05
Fan Array
First Steps
Remove: Top Cover Airflow Duct
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Loosen the two thumbscrews. You may need to use a Phillip #1 screwdriver.
Removal Note: The thumbscrews are captive; you cannot remove them.
Carefully rotate the fan array as shown to disconnect it from power distribution board. Lift the fan array to remove it from the Xserve.
Removal Note: You may need to move the front panel cable slightly out of the way during removal or replacement. Be careful to not pinch the cable between the fan array and another surface.
Replacement 1 2
Verify the foam strip is included as shown. Push down on the fan array power connector to seat it.
2011-05-05
Battery
First Steps
Remove: Top Cover Airflow Duct
Tools
ESD wrist strap and mat Black stick
2011-05-05
Removal 1
Insert the black nylon tool under the battery to ease the grip between the spring and holder. Slide the battery out to remove from the holder.
Warning: To avoid risk of explosion, replace battery only with type BR2032.
Replacement 1
Insert the replacement battery in the holder. Remove the insulated tab. Ensure the positive side (+) is up and the negative side down.
2 3
Important: Dispose of the battery according to manufacturers instructions and your local environmental laws..
2011-05-05 Xserve (Early 2009) Take Apart Battery 110
First Steps
Remove: Top Cover Airflow Duct PCI-E Riser Cards PCI-E Expansion Cards
Tools
ESD wrist strap and mat Black stick
2011-05-05
Removal 1
Release the locking levers on the cable connectors.
Removal Note: The black stick may help in unlocking the levers on the cable connectors.
Disconnect the front panel board cable from the front panel board. Disconnect cable from the logic board. Remove cable from the Xserve.
3 4
Replacement 1 2
Connect the cable to the logic board. Connect the cable to the front panel board..
2011-05-05
Tools
ESD wrist strap and mat Black stick
2011-05-05
Xserve (Early 2009) Take Apart Backplane-to-Logic Board I/O Cable 113
Removal 1
Disconnect the backplane-logic board cable from logic board. Disconnect the backplane-to-logic board cable from the drive interconnect backplane. Remove cable from Xserve.
Replacement
Replacement Note: Before installing the cable, fold it to a 90-degree angle along its creases.
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Xserve (Early 2009) Take Apart Backplane-to-Logic Board I/O Cable 114
1 2
Connect the cable to the logic board first. Press adhesive section of cable onto enclosure. Connect the cable to the backplane.
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Xserve (Early 2009) Take Apart Backplane-to-Logic Board I/O Cable 115
First Steps
Remove: Top Cover Airflow Duct Fan Array
Warning: The optical drive cable is attached to the enclosure with an adhesive on the underside of the cable.
Tools
ESD wrist strap and mat Black stick
2011-05-05
Removal 1
Disconnect the optical drive cable from the optical drive. Disconnect the optical drive from the logic board.
Carefully pry the cables adhesive from the enclosure. Remove cable from the Xserve.
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Replacement
Replacement Note: Fold the replacement optical drive cable to 90-degree angles along its creases.
1 2
Connect the cable to the logic board. Press the adhesive section of the cable onto the enclosure Connect the other end of the cable to the optical drive.
2011-05-05
First Steps
Remove: Top Cover
Tools
ESD wrist strap and mat Black stick
2011-05-05
Removal 1
Gently pull back latch to release the gear of the locking mechanism rod.
2 3
Tilt up the gear end of the rod. Remove the rod from the Xserve.
Removal Note: If you are replacing the plastic gear on the end of the rod, slide the gear off the rod.
Replacement 1
Slide the rod onto the notched end of the locking rod. Align the narrow end of the gear with the end of the rod
Insert the key-hole end into the port on the front bezel. Replacement Notes: Make sure the rib inside the gear engages with the notch in the rod. Make sure the small circle on the front of the rod points to the left. It should align with the unlocked symbol on the bezel.
2011-05-05
First Steps
Remove: Top Cover
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Remove the four identical 4-mm long screws. Remove the two brackets.
Replacement 1
Position the right replacement bracket on the Xserve. Install two 4-mm long screws. Repeat for the left bracket.
2 3
2011-05-05
First Steps
Remove: Apple Drive Module Power Supply Top Cover Front Bezel Brackets
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Remove the four 4-mm long screws and two brackets from behind the front bezel brackets. Remove the 8-mm long center screw.
Gently pull the front bezel forward and remove from the Xserve.
Important: Do not put pressure on the top of the bezel over the optical drive slot.
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Replacement 1
Leave the power and system identifier buttons on the front panel board. Align the buttons with the front panel openings.
Secure the light pipe in the front bezel. Align the pins to the front bezel and insert into the slot.
Place the front bezel on the server, matching the opening with the buttons and ports. Replace the bezel brackets, four 4-mm long screws, and 8-mm long center screw.
2011-05-05
First Steps
Remove: Top Cover Front Bezel Brackets Front Bezel Assembly
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Hold the power or system identifier button by the plastic tab. Lift straight up and remove from the front bezel.
Removal Note: The face of the button is loosely attached to the button LED.
Replacement 1
Position the replacement button in the front bezel.
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Light Pipe
First Steps
Remove: Top Cover Front Bezel Brackets Front Bezel Assembly
The Light Pipe may come out with the front bezel assembly.
Tools
ESD wrist strap and mat
2011-05-05
Removal 1 2
Grasp the edges of the light pipe. Pull light pipe out of the front bezel assembly.
Replacement 1
Align the pins on the replacement light pipe with pin opening on front bezel assembly.
Gently press the light pipe into the front bezel assembly. Replace front bezel assembly. Replace the two front bezel brackets.
3 4
2011-05-05
First Steps
Remove: Top Cover Locking Mechanism Rod Front Panel Board Cable Solid State Drive
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Release the two locking levers on the connector and disconnect cable. Remove the two 6-mm screws.
Slide the board back slightly and release the two clips on either side. Tilt board up and remove.
Replacement 1
Tilt board up slightly and insert board into clips. Slide board forward into front panel assembly. Replace the two 6-mm screws and cable.
2011-05-05
First Steps
Remove: Apple Drive Module Power Supply Top Cover Airflow Duct Fan Array Power Distribution Cable
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Shift the backplane to the right (towards the enclosure) until it clears the stands. Slightly tilt up the backplane toward the logic board.
Removal Note: Do not let the backplane components come into contact with the standoffs or the enclosure as you remove the backplane.
Replacement 1
Lower the backplane into the enclosure at a slight angle.
Replacement Note: Do not let the backplane components come into contact with the standoffs or the enclosure as you remove the backplane.
2011-05-05 Xserve (Early 2009) Take Apart Drive Interconnect Backplane 133
Rotate the backplane downward and over the four standoffs. Slide the backplane in the direction shown to seat the backplane into enclosure. Tighten the captive thumbscrew. Connect the backplane-to-logic board cable. Verify cable is firmly seated. Connect the front panel board cable to the front panel board.
4 5
2011-05-05
First Steps
Remove: Apple Drive Module Power Supply Top Cover Airflow Duct Fan Array Power Distribution Board Cable Front Panel Board Cable Backplane-to-Logic Board Cable
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Remove power distribution cable from Xserve RAID Card. Disconnect the Backplane to Logic Board cable. Disconnect the Xserve RAID Card battery cable from Xserve RAID Card. Loosen the captive thumbscrew.
Shift the backplane to the right (towards the enclosure) until it clears the stands. Slightly tilt up the backplane toward the logic board.
Removal Note: Do not let the RAID card components come into contact with the standoffs or the enclosure.
2011-05-05
Replacement 1
Lower the backplane into the enclosure at a slight angle.
Replacement Note: Do not let the RAID card components come into contact with the standoffs or the enclosure.
Rotate the backplane downward and over the four standoffs. Slide the backplane to the right in the direction shown to seat the backplane into enclosure. Tighten the captive thumbscrew. Connect the backplane-to-logic board cable. Verify cable is firmly seated. Connect the Xserve RAID card battery cable to the Xserve RAID card. Connect the front panel board cable to the front panel board.
Xserve (Early 2009) Take Apart Xserve RAID Card 137
4 5
2011-05-05
First Steps
Remove: Apple Drive Module Power Supply Top Cover Airflow Duct Fan Array Drive Interconnect Backplane Power Distribution Board Cable
Tools
ESD wrist strap and mat Phillips #2 screwdriver
2011-05-05
Removal 1
Release the captive thumbscrew that secures the power distribution board to the enclosure.
Removal Note: Captive thumbscrew may be tight, use the Phillips screwdriver to assist in removal.
Pull the board toward the left towards the enclosure in the direction shown. Lift up the board and remove it from the enclosure.
Replacement 1 2
Lower the board into the enclosure. Pull the board to the right to lock the board in place. Tighten the captive thumbscrew to secure the board to the enclosure.
2011-05-05
First Steps
Remove: Top Cover
Caution: The power distribution board connectors are very tight and can be difficult to disconnect.. Use a nylon black stick to gently yet firmly pry outwards on the cable connector while depressing the latch with your thumb and forefinger.
Tools
ESD wrist strap and mat Black stick
2011-05-05
Xserve (Early 2009) Take Apart Power Distribution Board Cable 140
Removal 1
Disconnect the power distribution board cable on the drive interconnect backplane. Disconnect the power distribution board cable from the power distribution board. Remove from the Xserve.
Replacement 1
Connect the power distribution board cable to the power distribution board. Connect the power distribution board cable to the drive interconnect backplane.
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Xserve (Early 2009) Take Apart Power Distribution Board Cable 141
First Steps
Remove: Apple Drive Module Power Supply Top Cover Airflow Duct Fan Array Power Distribution Board Cable Xserve RAID Card Power Distribution Board
Tools
ESD wrist strap and mat
2011-05-05
Xserve (Early 2009) Take Apart Xserve RAID Card Battery 142
Removal 1
Lift the Xserve RAID Card battery straight up off its three mounting posts. Remove the battery from the enclosure.
Removal Note: Adhesive on the underside of the battery holds it in place on the enclosure floor.
Replacement 1
Remove the protective film covering the adhesive on the underside of battery. Lower the battery into place on its three mounting posts.
Important: Do not drop, disassemble, crush, incinerate, or expose the battery to temperatures above 212 F (100 C). Stop using the battery if it appears damaged in anyway. Replace the battery only with an Apple-authorized battery for this product. Dispose of used batteries promptly according to your local environmental guidelines.
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Xserve (Early 2009) Take Apart Xserve RAID Card Battery 143
First Steps
Remove: Top Cover Airflow Duct
Note: The thermal bond between the processor and heat sink requires thermal grease. You must replace the thermal grease every time your remove the processor and processor heat sink.
Tools
ESD wrist strap and mat Alcohol wipes Thermal grease 3-mm Hex wrench
2011-05-05
Removal 1
Loosen the four captive screws securing the heat sink to the processor.
Caution: Each heat sink is connected to the logic board by a small 2-pin thermal sensor cable. Lifting the heat sink too quickly can damage the cable or connector. Because of the tight thermal bond between the processor and the heat sink, be cautious when removing. Do not pull on the cable as you lift the heat sink.
Pull the connector, not the cable, to disconnect the sensor cable from the logic board.
2011-05-05
Handle the heat sink from the side slotted sides, not the smooth sides. Grasping from the smooth sides can compress the ribs causing permanent damage.
Lift the heat sink straight up and out of the enclosure. Gently twist the processor and heat sink in opposite directions.
Important: Hold the processor by three corners when removing or replacing the processor. Do not touch the gold pins on the processor or processor socket on the logic board.
2011-05-05
Replacement
Important: The thermal bond between the processor and heat sink requires thermal grease for proper operation. You must replace the thermal grease on the processor each time you remove or replace the heat sink. Clean the processor and apply new grease as follows
Always hold the processor by three corners. Clean off any existing thermal grease on the heat sink and processor using alcohol wipes provided with the replacement part.
Using the syringe, apply 0.1 cc of thermal grease to the top surface of the processor. Do not apply more grease than recommended. Do not allow grease to come in contact with processor frame or processor connectors. Reinstall processor and processor frame. Replace heat sink and secure heat sink connector to logic board. Important: Be sure not to get any grease anywhere on the processor other than the very top, flat surface that directly contacts the heat sink
5 6
2011-05-05
Processor
First Steps
Remove: Top Cover Airflow Duct Processor Heat Sink
Note: The thermal bond between the processor and heat sink requires thermal grease. You must replace the thermal grease every time your remove the processor heat sink
Note: This procedure applies to the Xserve (Early 2009) single and dual-processor configurations. Important: Xserve (Early 2009) requires thermal grease for proper operation. Every time you remove a processor heat sink, you must replace the grease on the underside of the heat sink. See procedure Processor Heat Sink. New grease and alcohol wipes for cleaning off the previous grease are included with replacement heat sinks, processors.
Tools
ESD wrist strap and mat Alcohol wipe Thermal grease CPU socket cover
2011-05-05
Removal 1
Carefully remove the processor from the heat sink by twisting the heat sink and processor in opposite directions.
Important: Place the CPU socket cover over the processor slot on the logic board after processor is removed.
Hold the processor by the three corners. Be extremely careful not to touch the gold pins on the bottom of the processor. Gently remove the processor bracket from the processor.
Important: Do not touch components on processor top or bottom. Hold processor only by the edges.
2011-05-05
Replacement
Important: Do steps 13 with processor REMOVED from logic board.
Using alcohol pad included with heat sink or processor, replacement part, clean off used thermal grease from bottom of heat sink and top of processor. Using syringe of thermal grease, apply narrow bead of grease to processor chip (raised square on top of processor). Apply in pattern illustrated.
Warning: Do not apply more grease than recommended. Also do not allow grease to come in contact with processor frame. Grease must not overflow into processor connector.
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Place frame over processor, aligning notches and making sure tabbed edge of frame faces down.
2011-05-05
First Steps
Remove: Top Cover PCI-E Riser Cards PCI-E Expansion Cards
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Remove the two Phillip screws that fasten the mezzanine card to the logic board.
2 3 4
The card will pop up at a 45-degree angle. Hold the mezzanine card by the edges. Gently pull the card out of the socket.
Replacement 1 2
Hold the mezzanine card by the edges. Gently slide the mezzanine card into the socket at a 45-degree angle. Gently press the mezzanine card down and secure the two Phillips screws to the logic board.
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Logic Board
First Steps
Remove: Apple Drive Module Power Supply Top Cover PCI-E Riser Cards PCI-E Expansion Cards Memory Airflow Duct Fan Array Backplane-to-Logic Board I/O Cable Processor Heat Sink Processor Video Mezzanine Card
Caution: Do not flex the logic board or handle it by its components or heat sinks. Always grasp the logic board by its thumbscrews or edges.
Tools
ESD wrist strap and mat Phillips #1 screwdriver
2011-05-05
Removal 1
Study the next two images for proper handling of the logic board.
2011-05-05
Loosen the nine captive thumbscrews. Follow the order shown. Grasping the logic board by the thumbscrews, move it forward and slightly up. Remove from the Xserve.
2011-05-05
Replacement 1
Align the rear port connectors to the enclosure Raise the front end of the board 1-2 inches (3-5 cm). Guide the connectors into the opening on the back panel of the enclosure. Remove the battery insulator tab from the batter holder on the replacement logic board. When replacing the logic board, place the new Ethernet label over the original Ethernet number on the Xserves ID tab.
Note: Do not leave any part of the label (such as corners) sticking up or these may catch and tear in the opening in the rear panel where the ID tab slides through.
Note: Be careful when replacing the logic board. Verify that the Rear ID Button is seated properly. If you experience issues with startup, video, or LED on issues, it may be related to a stuck or jammed Rear ID Button. See: Wont Startup / No Video / LED On symptom chart.
Important: If you are installing a new logic board, transfer the protective plastic covers from the replacement boards processor holders to the used boards processor holders. Note that logic boards returned to Apple without protective covers may be rejected. Warning: Be careful not to touch the gold pins in the processor socket.
2011-05-05
Rear ID Button
First Steps
Remove: Top Cover PCI-E Riser Cards PCI-E Expansion Cards
Before you begin this procedure, disconnect the battery from the logic board. Failure to do so could damage the computer.
Tools
ESD wrist strap and mat Needlenose pliers
2011-05-05
Removal 1
Using the needlenose plier, gently squeeze the two clear plastic prongs on the Rear ID Button. Gently grasp the body of the button with the needlenose plier, and pull up and toward the front of the Xserve to disengage the buttons two additional prongs from the logic board. Continue to pull up and toward the front of the Xserve to disengage the button from the opening in the rear panel. Remove the button from the enclosure.
Replacement
\
1 2
Gently insert Rear ID into logic board. Take care to not bend or break the small plastic prongs. Note: Be careful when replacing the Rear ID button. Verify that the Rear ID Button is seated properly. If you experience issues with startup, video, or LED on issues, it may be related to a stuck or jammed Rear ID Button. See: Wont Startup / No Video / LED On symptom chart.
2011-05-05
ID Tab
First Steps
Remove: Power Supply Top Cover PCI-E Riser Cards PCI-E Expansion Cards Backplane to Logic Board I/O Cable Logic Board
Note: DO NOT remove the processor heat sink or processor from the logic board when replacing only the ID tab.
Tools
ESD wrist strap and mat
2011-05-05
Removal
Gently grasp the ID tab and pull up on it to disengage it from the channel in the enclosure. Pull the ID tab through the slot in the rear panel to remove.
Replacement 1
Pull the ID tag into the enclosure through the slot on the rear panel.
Gently grasp the ID tab and press down on it to engage the channel in the enclosure.
2011-05-05
First Steps
Enclosure
Remove: Apple Drive Module Power Supply Top Cover Solid State Drive Solid State Drive Cable Solid State Drive Carrier PCI-E Riser Cards PCI-E Expansion Cards Optical Drive Airflow Duct Fan Array Front Panel Board Backplane-to-Logic Board Cable Optical Drive Cable Locking Mechanism Rod Front Panel Board Cable Drive Interconnect Backplane Power Distribution Board Cable Power Distribution Board Logic Board ID Tab
Important: When replacing the Enclosure, DO NOT remove the processor or heat sink from the logic board. Remove as one piece.
Tools
No tools required
2011-05-05
Removal 1
Using the first steps, remove all the components from the enclosure. The enclosure should be all that is remaining.
Replacement 1
Verify that the ID Tag has been transferred into the replacement enclosure. Replace all the components in the replacement enclosure
2011-05-05
Views
Xserve (Early 2009)
Exploded View
Fan Array 076-1339 Drive Interconnect Backplane 661-5058 Power Distribution Board Cable 922-8953
Processor Heatsink 076-1342 Processor 2.26 GHz 661-5065 2.66 GHz 661-5065 2.93 GHz 661-5066
2011-05-05
Logic Board 661-5062 - Single Proc 661-5063 - Dual Proc Locking Rod 922-8478 Front Panel Board 922-8955 ID Tab 076-1341
Enclosure 076-1340
2011-05-05
Feedback
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2011-05-05