MAXTHERMO-GITTA GROUP CORP MAXIMUM ELECTRONIC CO.

, LTD
Temperature PID Controllers
OPERATIONAL MANUAL

MC 5438 / MC 5538 / MC 5638 MC 5738 / MC 5838

(Rep.)

3C25, Taipei World Trade Center, No.5,sec.5,Hsin Yi Rd.Taipei Taiwan, R.O.C

Tel : 886-2-27206601
Fax:886-2-23455120

Display unit & Indication lamps

=Measured value display =Set value dispaly = Alarm 1 output lamp = Alarm 2 output lamp = Alarm 3 output lamp =Control output 1 lamp =Control output 2 lamp =Autotuning lamp =Manual mode lamp = Manipulated output value display ~ = Programmable mode lamp = Segment-in-process display lamp
= Ramping mode lamp(programmable mode only) = Soaking mode lamp (programmable mode only)

Operation keys
= Function & Set key = Shift key = Down key = Up key
Press 3 sec while the SV is not flashing = Used for returning to initial window. Press 3 sec while in level selection window= Used for calling up lock function. Press 3 sec while in pv/sv initial window= Used for stopping output and SV window will display "HOLD", press 3 sec again to regain output. (This function is available only while OUTM is selected 1 or 2) Press 3 sec while in pv/sv initial window= Used for calling up level selection. Press 3 sec while in level selection window= Used for entering each level.

Operation keys (programmable mode only)

These keys are only operated in PV/SV initial window.
3 SEC Run
PRG lights,RP or SK flashes The executin g segment la mp lig hts.

3 SEC Pause PRG, RP and SK light The executin g segment la mp lig hts.

+ +

Jump
Stop

Jump to the next segment, press

first. first.

Turn off all lamps which used for programmable mode, press

Refer to arr ow

When PRG Lights (No PRG lig ht in MC-5438 ).

P.1

Window checks display after turning on power

Unit( C) input K2 0~400
PV disply SV display

LEVEL Parameter flow chart

PV display

21-LEVEL

4-LEVEL 8-LEVEL

Same group

Repeat same flow as above group The parameter will not display if the function doesn't exist

P.2

Parameter
Pv Sv

DESCRIPTION

RANGE
LoSP~HiSP LoSP~HiSP

Initial value

Process value Set value

0.0

OutL At Man AL1S

Output percentage Auto tuning Manual mode Alarm 1 set value

0.0~100.0% No / yes
Man1 = power failure memory Man2 = no memory No=non
If ALIF set at 1 or 2, range=-200~200 If ALIF set at 3 or 4, range=Losp~Hisp If ALIF set at 10, range=1-8 segment ending

0.0

no no
10.0

AL1L AL1u

Alarm 1 lower set value Alarm 1 upper set value

0~200 0~200

10.0 10.0

AL2S / AL3S For operating functions same as the above descriptions SoAK rAmP PvoF Pvrr
Perform only when AL1M set at 10 or 11 (Refer to explanation on page 7)

0.00~99.59 (h.m)
0.0~200.0/m

0.00 0.0 0.0 1.000

Ramp

(Refer to explanation on page 7)

Pv offset Pv ratio

(Refer to explanation on page 7) (Refer to explanation on page 7)

-200~200 0.001~9.999
(>1) PV (<1)

PV*Pvrr SvoF Ct HbA LbA Lbd rPtm

Sv offset

(Refer to explanation on page 7)

-200~200 0.0~100.0A 0.1~100.0A 0.1~200.0 min 0.0~200.0 1~1000

0.0

Current transformer monitor

(Refer to explanation on page 7)

Heater break alarm value

(Refer to explanation on page 8)

0.1 8.0 0.0

C ontrol loop break alarm time

(Refer to explanation on page 8)

LBA dead band

(Refer to explanation on page 8)

Repeat times monitor

Only use in program function
(Refer to explanation on page 8)

P.3

Parameter
P1 i1 d1 Ct1 HSt1 AtoF Ar P2 i2 d2 Ct2 HSt2 db

DESCRIPTION

RANGE

Initial value

Output 1 proportional band Output 1 integral time Output 1 derivative time Output 1 cyclic time
(Refer to explanation on page 8)

0.0~3000 0~3600 sec 0~900 sec 0~150 sec 0.0~200.0 -200~200 0~100.0% 0.0~3000 0~3600 sec 0~900 sec 0~150 sec 0.0~ 200.0 -200.0~ 100% 200.0
0%

30.0 240 60 15 0.0 0.0

Output 1 hysteresis At offset

(Refer to explanation on page 8)

Anti-reset windup
(Refer to explanation on page 8)

SV-P1 x Ar

100.0 30.0 240

Output 2 proportional band Output 2 integral time Output 2 derivative time Output 2 cyclic time Output 2 hysteresis Dead band/overlap

60
15 0.0
db
SV

0.0

0 heating

cooling

SSv Sout

Soft start set value

(Refer to explanation on page 8) (Refer to explanation on page 8)

0.0~200.0

(see fig 2)

120.0 30.0 10 5 1 CoLd

Soft start output percentage

0.0~100.0% (see fig 2) 0~10 min 1~150 sec

1~1000

start failed time StmE Soft (Refer to explanation on page 8)

ruCy rPt StAt

(see fig 2) (see fig 3) (see fig 4)

Motor valve cyclic time

(Refer to explanation on page 8)

Program executing times

(Refer to explanation on page 8)

Start mode selection use in program function only

(Refer to explanation on page 8)

CoLd = manual rSET= start after power ON Hot=

start from memory of power failure

PvSt wAit Pid EndP

Start point selection use in program function only Wait value in program
(Refer to explanation on page 8) (Refer to explanation on page 9)

RSEt = start from 0 Pv = start from PV 0.0~200.0

Pid =Pid Lpid =Level Pid Cont = Continue StoP = One program only

rSEt 0.0 Pid StoP

PID/Level PID selection

Selects control when program ended (Refer to explanation on page 9)

(see fig 4)

P.4

Parameter

DESCRIPTION

RANGE

Initial value

AL1F Alarm 1 action function AL1H Alarm 1 hysteresis AL1t

Alarm 1 in program mode on time

0~12 (see table 1) 0.0~200.0 0.00~99.59 (h . m)

1 0.0 0.00 0

AL1m Alarm 1 special mode selection

(see table 2)

For operating functions refer to the above descriptions Different function see(1),(2),(3) (1)AL2M Alarm 2 special mode selection (See Tabl e 2 ) 0~ 7 AL2F (See Tabl e 1 ) 0~11 (2)AL3F Alarm 3 action function (3)AL3M Alarm 3 special mode selection (see Tabl e 2 ) 0~7 AL3F

Act

Control action selection

CooL / HEAt

HEAt 1

Outm Output mode selection This parameter is skiped, opening it needs to contact distributor O1LS Output 1 scale low O1HS Output 1 scale high AO

(see table 3)
17.6 96.0 Pv

0.0~100.0%
0.0~100.0%
Pv= transmit PV Sv= transmit SV dEv = transmit (PV- SV) Mv = transmit output percentage

Analog output selection

O2LS O2HS t1SS t1On t1ES T1oF t2SS

Output 2 and transmission scale low Output 2 and transmission scale high

0.0~100.0% 0.0~100.0% 1~8 0.00~99.59 (h . m) 1~8 0.00~99.59 (h . m)

17.6 96 .0 1 0.01 1 0.01

Time signal 1 start segment setting Use in program function only

(Refer to explanation on page 9)

Time signal 1 on time setting Use in program function only

(Refer to explanation on page 9)

Time signal 1 end segment setting Use in program function only

(Refer to explanation on page 9)

Time signal 1 off time setting Use in program function only

(Refer to explanation on page 9)

For operating functions refer to the above descriptions

P.5

Parameter
inP1

DESCRIPTION

RANGE

Initial value

Input 1 selection

(see table 4) LOSP~HISP LOSP~HISP

-1999~9999 -1999~9999 0~FFFF 0~FFFF
C / F / non

K2 0.0 400.0 0.0 100.0

LoSP Low setting limit HiSP High setting limit LoAn Analog input range low HiAn

Analog input range high

A1LS Analog input 1 scale low A1HS Analog input 1 scale high unit dP FiLt inP2

Unit selection Decimal point Digital filter (see fig 5)

0/0.0/0.00/0.000
0.001~ Non = no function 1.000 Ct = use for heater break alarm rmSV= use for remote SV

0.0 0.600
non

Input 2 selection

A2LS Analog input 2 scale low A2HS Analog input 2 scale high

0~FFFF 0~FFFF

bAud Addr Lev1 Lev2 Lev3 LvSL L1P1 L1i1 L1d1 L1Ar L1P2 L1i2 L1d2

Baud rate Address

Set the range for level1 PID ( see fig 6 ) (act only when level PID is selected) Set the range for level2 PID ( see fig 6 ) (act only when level PID is selected) Set the range for level3 PID ( see fig 6 ) (act only when level PID is selected) Watched PID level selection, the level is selected which will display below
Output 1 proportional band for level 1

2.4K / 4.8K / 9.6K 19.2K / 38.4K 0~31 LoSP~HiSP LoSP~HiSP LoSP~HiSP 1~4
refer to explanation on page 9

9.6K 0 400 400 400 1 30.0 240 60 100.0 30.0 240 60

0.0~3000 0~3600 sec 0~900 sec 0.0~100.0% 0.0~3000 sec 0~3600 sec 0~900

Output 1 integral time for level1 Output 1 derivative time for level1 Anti-reset windup for level1
Output 2 proportional band for level 1

Output 2 integral time for level1 Output 2 derivative time for level 1

The same as level 1

P.6

Parameter
SEG
TimE

DESCRIPTION

RANGE

Initial value

Program segment monitor Program countdown monitor Program segment end setting Sv in segment 1 (see fig 7)

1~8

EndS Sv1 tP1 tS1

1~8 LoSP~HiSP 0.00~99.59 (H.M) 0.00~99.59 (H.M)

1 100 0.00 0.00

Program time in segment 1 (see fig 7) Soak time in segment 1 (see fig 7)

~
~ ~ ~

The same as segment 1

Parameter shows with respect to this position Parameter shows with respect to this position Parameter shows with respect to this position

n on~t2of n on~t2of n on~t2of

PARAMETER EXPLANATIONS
SoAK
It performs only when AL1M set at 10 or 11, and when the controller is without program function. If you set AL1M at 10, AL1 shift to soak function and contactor will be normal open; if you set AL1M at 11, then AL1 shift to soak function but the contactor is normal close.
It is for setting PV to increased or decreased according to the set value when the controller is without program function. For example: If rAmP is set at 10 ,PV will increase 10 C per minute, but if PV is higher than SV,PV will decrease10 C per minute. When PV is not correct with SV, you can adjust this parameter with (+) or (-). It's for adjusting PV be more accurate. The formulation is PV (now) = PV (pre) X Pvrr + PVOF.

rAmP

PvoF Pvrr SvoF Ct

When SV is not correct with PV, you can adjust this parameter with (+) or (-).
It's for detecting current to see whether the heater is broken. Display value:0.0~100.0A. When you order CT function, a small C.T. is included.

P.7

HbA

Heater break alarm set value. Set value range: 0.1 ~100.0 A. For Example: a. When the current is low or off, but the control output is on, and CT<=HBA, it means the heater is broken, and the alarm will be on. b. When the current is over or short-circuit, but control output is off, and CT>=HBA, the alarm is on. (The CT and HBA parameter work only when you order the heater break alarm function). Parameters for loop break alarm. For Example: a. When OutL is 0.0% and LBA time is elapsed, PV should be below LBD ; if it is still within the LBD determination range, the alarm will be on. b. When OutL is 100.0% and LBA time is elapsed, PV should be higher then LBD, if it is still within the LBD determination range, alarm will be on. (LBA and LBD works via software setting, no need to ordering extra components). It shows how many times the program runs at the moment. This parameter works when your PID controller is with program function. It's for setting ON-OFF cyclic time of output 1, normally it is set at 0 for 4~20mA output, 1 for SSR drive output, 15 for relay output.

LbA & Lbd

rPtm Ct1
Ar

It's a solution for preventing over-shooting. This parameter makes the Integral delay. The setting range is from 0 to 100%; initial value 100% means integral will perform when PV reaches proportional band, but if you set Ar at 50%, it means the integral will perform when PV reaches 50% of proportional band.
It's for setting soft start range, when you do not want the heating system to go up too quick at the beginning, you may set SSV. For Example: If you want the temperature to go up slowly under 120 C , you may set SSV at 120.

SSV

Sout StmE RuCy r Pt StAt wAit

It is for setting the output percentage under SSV ; if you want to the output to be 50%, you may set it at 50.
It is for setting soft start failure time. When the PID controller reaches the StmE time, but PV does not reach SSV, it means soft start fails, and then the Controller will revert to SV. It is for the setting motor valve cyclic time from close to open a time or from open to close.

It's for setting how many times the program process is executed. It is for setting when the program procedure starts. Cold is to start by manual, rSET is to start after power on. Hot is to start from memory of power failure.
It is for setting the value, for which SV will wait PV if PV goes up slowly than SV.

P.8

Pid

In this parameter, you can choose the controller with one PID performing only or multiple level-PID (LPID) performing, if you choose LPID you can set 4 levels of different PID. It is for setting when the program ends, to run for one time only or to be continued. It is for setting in which segment you want the time signal alarm to start (in program function). For Example: If you want it to alarm in segment 2, you may set it as 2 .
It is for setting in what time you want the alarm to perform. For Example: If your segment 2 is set as 10 minutes and you want the controller to alarm at the 6 th minute, you may set tiOn 6 th in this case the alarm will perform in segment 2, and start from the 6 th minute. It is for setting in which segment you want the time signal to end (in program function). For Example: If you want it to end in segment 5, you may set it as 5 .

Endp tiSS tiOn

t 1Es

T1oF

It is for selecting what time you want the alarm to end. For Example: If your segment 5 is set as 5 minutes and you want the alarm to end rd at 3 minute, you may set T1oF as 3 in this case the alarm will end at rd the 3 minute in segment 5. It is for selecting which level of PID you have set; then you can watch its PID value. For Example: If you set it as 3, you can watch L3P1, L3I1, L3d1 ....... But first you need to set the Pid parameter in CntL Level as Lpid, and Lev1 to Lev3 in SPC level.

LvsL

P.9

Fig 1. PID Auto Tuning

Auto tuning SV+SVOF+ATOF PV SV

100% 0%

Fig 2. Soft Start

100% STME

SSV Soft start set value SOUT Soft start output percentage STME Soft start failed time

0% 100% STME

SSV

SV

0%

SSV

SV

P.10

Fig 3. Motor Valve Control

RUCY Motor valve cyclic time
MOTOR VALVE COM CLOSE CLOSE OPEN OPEN COM OUT1 T R D-SERIES OUT2

Fig 4. Program Control (Con t)

RPTM RPT STAT PVST WAIT ENDP SEG TIME ENDS

Repeat times monitor Program execution times setting Start mode selection Start point selection Wait zone Selects control when program ended Program segment monitor Program countdown monitor Program end segment setting

PV start Zero start Program end

Repeat

P.11

Fig 5. Digital Filter(con t)

Temp. 100.0 80.0 60.0 40.0 20.0 0.0 Time 1.0 0.2 0.1

Fig 6. Level PID

PID LEV1 LEV2 LEV3 LVSL L1P1 L1I1 L1D1 L1AR L1P2 L1I2 L1D2
PID/level PID selection Level 1 Level 2 Level 3 Levels selection P1 for group 1 I1 for group 1 D1 for group 1 AR for group 1 P2 for group 1 I2 for group 1 D2 for group 1

HISP
Group 4

LEV3
Group 3

LEV2
Group 2

LEV1
Group 1

LOSP

P.12

Fig7. Program Control

ENDS=5 SV2 SV1

SV3 SV4 SV5

TS1 TP1 TP2

TS2 TP3

TS3 TP4

TS4 TP5

TS5

Fig8. Loop Break Alarm

OUTL=0.0% LBA time elapsed PV is still within determination range

OUTL=100.0% LBA time elapsed PV is still within determination range

Non - alarm area PV-LBD PV PV+LBD

P.13

Fig 9. Heater Break Alarm

Low or No current flow Control output is ON CT <= HBA

Over current or short -circuit Control output is OFF CT >= HBA

ON OFF HBA CT OFF HBA

ON CT

Fig 10. Segment Ending Alarm

AL1F
10

AL1S
1~8 segment

AL1T
0.00 Flicker alarm 99.59 Continued alarm Others ON delay time

AL1T OFF ON

P.14

Fig 11. Program Ending Alarm

TEMP Program end

TIME ON OFF ALARM

Fig 12. Time Signal Alarm

T1SS
Time signal 1 start segment setting

Segment 1

Segment 2

T1ON
Time signal 1 on time setting

T1ES
Time signal 1 end segment setting

T1ON

T1OF

T1OF
Time signal 1 off time setting

Time signal 1 outputting

P.15

Fig 13. Program Running Alarm

TEMP.
Program end Program start

TIME ON OFF OFF ALARM

Fig 14. Communication Protocol

Interface
RS-485 RS-232

Data frame
Data Bits = 8 Parity = None Start bit = 1 Stop bit = 1

Baud rate
2400 4800 9600 19200 38400

Data format
ModBus Protocol RTU Mode

B0 B1 B2 B3 B4 B5 B6 B7 8 Data bits

1 Start bit

1 Stop bit

P.16

Table 1. Alarm Mode Selection (Used in ParameterAL1F,AL2F,AL3F)

AL1F AL2F AL3F Alarm function selection

Table 4. Input & temperature ranges selection (Used in parameter InP1) TYPE F C
SV+AL1S

0 1 2 3 4 5 6 7 8 9 10 11 12 13

0 1 2 3 4 5 6 7 8 9 10 11 12 13

0 1 2 3 4 5 6 7 8 9 10 11

No alarm
Deviation high alarm Deviation low alarm Absolute high alarm Absolute low alarm Deviation high/low alarm Band alarm
OFF OFF
SV SV+AL1S

ON

PV

ON
SV

OFF

PV

OFF
AL1S

ON

PV

ON
AL1S
SV - AL1L

OFF
SV+AL1u

PV

ON
SV - AL1L

OFF
SV

ON
SV+AL1u

PV

ON
SV

OFF

PV

System failure alarm (when error information happen) Loop break alarm see fig 8 Heater break alarm see fig 9 Segment ending alarm in program control see fig 10 Program ending alarm in program control see fig 11 Time signal alarm see fig 12 Program running alarm in program control see fig 13

Table 2. special alarm function selection (used in parameter AL1M, AL2M, AL3M )
AL1M AL2M AL3M

0 1 2 3 4 5 6 7 8 9 10 11

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

Special alarm mode selection Normal Alarm with normal-close contact Latch Alarm with normal-close contact and latch Alarm with inhibit Alarm with inhibit and normal-close contact Alarm with inhibit and latch Alarm with inhibit , normal-close contact and latch Alarm with on-delay timer Alarm with on-delay timer but normal-close contact Alarm with soaking timer Alarm with soaking timer but normal-close contact

K1 K2 K3 K4 K5 j1 j2 j3 j4 j5 t1 t2 t3 r E S b n Pt1 Pt2 Pt3 Pt4 Pt5 jPt Lin

0~200 0~400 0~800 0~1000 0~1200 0~200 0~400 0~800 0~1000 0~1200 -50~50 -100~100 -200~400 0~1700 0~1000 0~1700 0~1800 -200~1300 -50~50 0~100 0~200 0~400 -200~600 -200~500 -1999~9999

32~392 32~752 32~1472 32~1832 32~2192 32~392 32~752 32~1472 32~1832 32~2192 -58~122 -148~212 -328~752 32~3092 32~1832 32~3092 32~3272 -328~2372 -58~122 32~212 32~392 32~752 -328~1112 -328~932

Table 3. output mode selection (use in Parameter OUTM) Table 5.Error information Non 0 Display description Single output 1 Input 1 error Dual output 2 A/D converter failed Motor value control output a contact 3 Cold junction compensation failed Motor value control output b contact 4 Input 2 error Single output with transmitter 5 Blinks PV exceeds set Ranges Single output with soft start 6 Ram failed Single output with transmitter and soft start 7 Interface failed Program control 8 Auto tuning failed Program control with transmitter 9 The standard mode is set at NO.1 For using No.2.3.4.5.7.9, you need to install extra hardware. For using No.6 and 8, you need to contact distributors.

P.17

A How to set "SV" example: SV set at 200 C

Press Press

SV blinks Press to increase or again to move digit Press to decrease the value

Press

to enter SV setting

B How to set " AL1S,AL2S,AL3S" example: alarm 1set at 20 C

Press 1 sec, PV shows "AL1S"

Press 1 sec, SV blinks press again to move digit

Press Press value

to increase or Press to decrease the

3 sec to return to to enter AL1 setting Press PV/SV window

C How to set "AT" (auto tuning)

Press to shows "AT" on PV window

Press to show "no" flickering on SV window

Press to show "yes" Press on SV window

to enter AT setting

Press 3 sec to return to PV/SV window

D How to enter different "level" for setting parameter

(1) Enter "CntL" level

Press 3 sec to show Press to show "user" "LEVL" on PV window flickering on SV window (under PV/SV initial window) (under PV show "LEVL")

Press to show "cnt1" on SV window then press to enter this level

Press 3 sec to show "P1" on PV window

Press 1 sec to Press 3 sec to continue other parameters return to PV/SV initial in this level window

(2) Enter "Out" level

Press 3 sec to show Press to show "user" "LEVL" on PV window flickering on SV window (under PV/SV initial window) (under PV show"LEVL")

Press to show "out" on SV window then press to enter this level

Press 3 sec to show "AL1F" on PV window

Press 1 sec to continue other parameters in this level

Press 3 sec to return to PV/SV initial window

(3) Enter "inP" level

Press 3 sec to show Press to show "user" "LEVL" on PV window flickering on SV window (under PV/SV initial window) (under PV show"LEVL")

Press to show "inP" Press 3 sec to show on SV window then "inP1" on PV window press to enter this level

Press 1 sec to continue other parameters in this level

Press 3 sec to return to PV/SV initial window

P.18

(4)Enter "Spc" level

Press 3 sec to show Press to show "user" "LEVL" on PV window flickering on SV window (under PV/SV initial window) (under PV show "LEVL")

Press to show "SPC" on SV window then press to enter this level

Press 3 sec to show "baud" on PV window

Press 1 sec to Press 3 sec to continue other parameters return to PV/SV initial in this level window

(5)Enter program level

* "OUTM" in "out" level must be selected at "8" or "9" (refer to fig 3)

3 sec to show "SEG" to show "PROG" Press Press 3 sec to show Press to show "user" Press on PV window, this parameter "LEVL" on PV window flickering on SV window on SV window then press is display of executing to enter "PROG" level (under PV/SV initial window) (under PV show "LEVL") segment only

Press 1sec to continue Press 3 sec to other parameters in this level return to PV/SV initial this parameter is display of window time counting for executing step (ramp or soak) only

The operation from SV2 to SV8 are the same as SV1

Press to show SV flickering Then press key to set ending segment

Press to set SV for segment 1

Press to set time for ramp of segment 1

Press to set time for soak of segment 1

(6) Enter "Hide" level

In this level, the user can arrange parameter order or hiding from NO. 1-2 to 1-22, 2-14 to 2-17 and 3-20 to 3-27 ( please refer to level parameter flow chart in page 1),but same parameter can not be arranged in 2 positions in the same time, for example you want to arrange "OUTL" to 1-3 you need to cancel it in 1-2 first.When you want to cancel or hide it you need to select "non" on the "SV"

Press 3 sec to show Press to show "user" "LEVL" on PV window flickering on SV window (under PV/SV initial window) (under PV show"LEVL")

Press to show "Hide" Press 3 sec to show on SV window then "1~2" on PV window press to enter this level

Press 1 sec to continue other parameters in this level

Press 3 sec to return to PV/SV initial window

Press 1 sec to show "OUTL" flickering then press key to"non" for hiding and canceling or press key to select other parameters.

If you select "non" in 1-2 and press to enter then 1-2 will not display anything but if you select other parameter in 1-2, it will display which parameter. The operation in 1-2 to 1-22 , 2-14 to 2-17 and 3-20 to 3-27 all are the same.

E How to set "LoCK" function

Press 3 sec to show "LEVL" on PV window (under PV/SV initial window)

Press 3 sec to show "LOCK" on PV window

Press

SV blinks

Press to increase or Press to decrease code number

Press to en ter "LOCK" setting

Press 3 sec to return to PV/SV initial window

P.19

Code number for Lock function

101
11 22 111 222 1100 2200 1122 1234

all parameters are locked except PV all parameters are locked except SV open"USER" level and above open"CNTL" level and above open"OUT" level (Except OUTM ) and above open"I NP" level and above open"SPC" level and above open"PROG" level and above open"HIDE" level and above

open"USER" and

F. How to modify input

P.S. Opening "PROG" level needs to contact distributor.

This series controller provides free input for T/C and RTD, it doesn't need to modify hardware except analog input. 1.Analog input hardware modification (Refer to S1~S8 on PC board back) S1 & S2 are shorted with COM. originally, so it needs to open S1 or S1& S2 and to short some pads as drawing.

INPUT
TC/RTD 0~20MA 4~20MA 0~100MV 0~1V 0~5V 1~5V 0~10V

S1 S2 S3 S4 S5 S6 S7 S8

+ + + + + + +

+ + + + +

+ + + + + + +

+ + + + + + +[

+ + + + + + + + + + + + + + + + + + + + + + ] short [ ] open
+

2.Analog input software modification Select "Lin" in "inpl" parameter Set "LoAn" in "inp" level to lowest range Set "HiAn" in "inp" level to highest range 3.Analog input calibration Enter "A1LS" parameter in "inp" level Provide signal for lowest range and wait for 3 sec then keep pressing key Enter "A1HS" parameter in "inp" level Provide signal for highest range and wait for 3 sec then keep pressing key Return to PV/SV initial window and provide signal for lowest range again then check if PV equals to LoAn Provide signal for highest range again then check if PV equals to HiAn If it is not accuracy after calibrating, please repeat above procedure again P.20

G. Communication Protocol
PARA LEvL LoCK Sv OutL At mAn AL1S AL1L AL1U AL2S AL2L AL2U AL3S AL3L AL3U SOAK rAmP PvoF Pvrr SvoF Ct HbA LbA Lbd rPtm P1 i1 d1 Ct1 HSt1 AotF Ar P2 i2 d2 Ct2 HSt2 db SSv Sout StmE rUCy rPt StAt PvSt wAit Pid EndP INDEX 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F PARA AL1F AL1H Al1t AL1m AL2F AL2H AL2t AL2m AL3F AL3H AL3t AL3m Act Outm O1LS O1HS AO O2LS O2HS t1SS t1On t1ES t1oF t2SS t2On t2ES t2oF inP1 LoSP HiSP LoAn HiAn A1LS A1HS unit dp FiLt inP2 A2LS A2HS bAud Addr LEv1 LEv2 Lev3 LvSL L1P1

(see fig 14)

INDEX 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 59 5A 5B 5C 5D 5E 5F PARA L1i1 L1d1 L1Ar L1P2 L1i2 L1d2 L2P1 L2i1 L2d1 L2Ar L2P2 L2i2 L2d2 L3P1 L3i1 L3d1 L3Ar L3p2 L3i2 L3d2 L4P1 L4i1 L4d1 L4Ar L4p2 L4i2 L4d2 SEG TimE EndS Sv1 tP1 tS1 Sv2 tP2 tS2 Sv3 tP3 tS3 Sv4 tP4 tS4 Sv5 tP5 tS5 Sv6 tP6 tS6 INDEX 60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A 7B 7C 7D 7E 7F 80 81 82 83 84 85 86 87 88 89 8A 8B 8C 8D 8E 8F PARA Sv7 tP7 tS7 Sv8 tP8 tS8 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 2-14 2-15 2-16 2-17 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 INDEX 90 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 AA AB AC AD AE AF B0 B1 B2 B3 B4 B5 B6

Pv

100

P.21

Mounting procedures

Dimension
A

Type A B C D E a b c d
B C D E

MC-5838

0.5

0.5

96 72 96 48 48

96 72 48 96 48

10.5 10.5 10.5 10.5 10.5

83 83 83 83 83

90 67 43 90 45

91 0
0.5

91 0
0.5

120 100 70 120 70

120 100 120 70 70

c b a

MC-5738 MC-5638 MC-5538

MC-5438

68 0
0.5

68 0
0.5

91 0
0.5

46 0
0.5

46 0
0.5

91 0
0.5

46 0

46 0

Avai lab le ter mina l

3.7mm
Isolated tube

6 .0mm
Isolated tube

3.7mm

External terminal
MC-5538/5638/5838
110/220VAC 50/60 Hz
R-SP / CT

DC-24V

OPEN NO COM NC

MC-5738

COM

^
13 14 15
OUT1

6 .0mm

110/220VAC 50/60 Hz

COM AL1 AL2 AL3

10

16

OUT2 Transmission AL1 AL2 COM

11

CLOSE

COM

NO COM NC

17
OPEN

MC-5438
110/220VAC 50/60 Hz

RS-485
T/R A+ T/R B-

12

OUT1

18 19

COM AL1 AL 2

13

13

14

OUT2 Transmission

R-SP / CT

14

T/RA + RS-485 T/RB SG

CLOSE

20 21

DC-24V

15

OUT1

10

A B B

T/RA+ RS-485 T/RB SG

16

10

A B B

11

22 23

A B B

OUT2 Transmission

17

11

AL3

12

15

16

18

12

24

P.22

mo t o r v a l v ec o n t r o l