ABB Line

A Line Contactors DLA starters Overload relays Control relays

AC 1030

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Registered by UL to

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ABB Control Inc.

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The A Line family

Contactors
A9 - A110, 3 & 4 pole Maximum UL/CSA HP ratings Includes NEMA sizes 00 - 3 Compact, space saving design AC & DC operated Additional auxiliary contacts available Snap-on front mounted accessories NEMA, UL, IEC, CSA, VDE & most other international standards

DLA starters
Mounting plate, including a built-in Line contactor, is designed to integrate an ABB manual motor starter, Type MS325 Four DLA starter sizes, DLA9 - DLA26 Suitable for use with 3 phase motors up to 25 FLA UL Listed and CSA certified for 1200A group motor installation with fuses or breaker UL, IEC, CSA, VDE & most other international standards

Overload relays
Available for starter construction with A Line contactors and separate panel mounting Designed for close couple mounting for 11 contactors, A9 - A110 Class 10 adjustable overload relays are standard with all ABB Line starters UL Listed & CSA Approved

Control relays
AC or DC operated DIN rail or panel mounting 600 V heavy duty design, A600-10A, Q300-5A Snap-on accessories Coils are easily interchangeable Fixed contacts are double break type for positive contact on low current applications NEMA, UL, IEC, CSA, VDE & most other international standards

A Line Contactors DLA starters Overload relays Control relays

Table of contents ................................................... II Alphanumeric price guide ...............................III - IV

Contactors
I

Contactors .................................................... 1.1 - 1.41

DLA starters ................................................... 2.1 - 2.7

Overload relays ............................................ 3.1 - 3.12

Control relays ............................................... 4.1 - 4.12

Terms, Worldwide approvals, CE Mark .................. 5.1

AC 1030 6/98

This catalog is published for information purposes only and is not all inclusive. For additional information on products or technical information, consult ABB Control Inc. The installation and use of ABB Control Inc. products should be in accordance with the provisions of the U.S. National Electrical Code and/or other local codes or industry standards that are pertinent to the particular end use. Installation or use not in accordance with these codes and standards could be hazardous to personnel and/or equipment.

ABB Control Inc.

Control Control relays relays

Overload relays

DLA starters DLA Starters

Table of contents

Item

Product category

Page No.

Subject

Product category

Page No.

A
Accessories Accessories Accessories Accessory combinations, possible Accessory mounting information Accessory mounting information Adapter, shaft Additional terminal block Approvals Auxiliary contact blocks Auxiliary contact blocks Auxiliary control blocks Auxiliary lead terminals Control relays Contactors Overload relays Contactors Contactors Control relays DLA starters Contactors All products DLA starters Contactors Control relays Contactors 4.5 1.9 - 1.17 3.5 - 3.6 1.18 1.19 4.6 - 4.7 2.4 1.15 V 2.4 1.9 4.5 1.9

L
Latches, mechanical Lead terminals, auxiliary Contactors Contactors DLA starters Contactors Contactors Control relays Contactors Contactors Contactors Contactors 1.10 1.9 2.2 1.10 1.9 4.5 1.10 1.6 1.29 1.20

M
Manual motor starters, MS325 Marker, identification Mechanical interlocks Mechanical interlocks Mechanical latches Mechanically interlocked contactors Motor data Mounting positions

B
Bell alarm contact blocks Busbars DLA starters DLA starters 2.4 2.4

O
Overload Overload Overload Overload relay dimensions relay technical data relay tripping curves relays, Type TA Overload Overload Overload Overload relays relays relays relays 3.11 - 3.12 3.7 - 3.9 3.10 3.4

C
Capacitive switching contactors CE Mark Coil voltages & codes Coils Coils Connection kits for phase to phase Connection kits for reversing contactors Connection kits for wye-delta starters Contact blocks, auxiliary Contact blocks, auxiliary Contact blocks, bell alarm Contactor accessories Contactor dimensions Contactor technical data Contactors for capacitive switching Contactors, mechanically interlocked Contactors, non-reversing Contactors, reversing Control blocks, auxiliary Control relays, Type N & KC Control relay accessories Control relay dimensions Control relay technical data Contactors All products Contactors Contactors Control relays Contactors Contactors Contactors Contactors DLA starters DLA starters Contactors Contactors Contactors Contactors Contactors Contactors Contactors Control relays Control relays Control relays Control relays Control relays 1.8 5.2 1.13 1.13 4.5 1.14 1.14 1.14 1.9 2.4 2.4 1.9 - 1.17 1.30 - 1.40 1.18 - 1.28 1.8 1.6 1.4 - 1.5 1.7 4.5 4.4 4.5 4.11 - 4.12 4.8 - 4.10

P
Padlocking devices Phase to phase connection kits Pneumatic timers Pneumatic timers Possible accessory combinations DLA starters Contactors Contactors Control relays Contactors 2.4 1.14 1.9 4.5 1.18

R
Relay, interface Reversing contactor connection kits Reversing contactors Contactors Contactors Contactors 1.10 1.14 1.7

S
Selection guide, overload relay Shaft adapter Shunt trips Supporting terminal Surge suppressors Surge suppressors Overload relays DLA starters DLA starters DLA starters Contactors Control relays 3.3 2.4 2.4 2.4 1.9 4.5

T
Technical data Technical data Technical data Technical data Terminal block, additional Terminal blocks Terminal marking & positioning Terminal, supporting Terminals, auxiliary lead Terms & conditions Timers, electronic Timers, pneumatic Timers, pneumatic Tripping curves Type KC control relay Type N control relay Type TA overload relays DLA starters Control relays Contactors Overload relays Contactors DLA starters Contactors DLA starters Contactors Terms & conditions Contactors Contactors Control relays Overload relays Control relays Control relays Overload relays 2.4 4.8 - 4.10 1.18 - 1.28 3.7 - 3.9 1.15 2.4 1.16 - 1.17 2.4 1.9 5.1 1.11 1.9 4.5 3.10 4.4 4.4 3.4

D
Description, contactors Description, control relays Description, overload relay Dimensions Dimensions Dimensions DLA starter dimensions DLA starters Door mounting kits Contactors Control relays Overload relays Overload relays Control relays Contactors DLA starters DLA starters DLA starters 1.2 - 1.3 4.1 - 4.3 3.1 - 3.2 3.11 - 3.12 4.11 - 4.12 1.30 - 1.40 2.7 2.2 2.4

E
Electrical interlocks Electrical interlocks Electronic timers Contactors Control relays Contactors 1.9 4.5 1.11

F
Features Features Four pole contactors DLA starters Contactors Contactors 2.1 1.1 1.5

U
Undervoltage trip DLA starters 2.4

W
Wye-delta starter connection kits Contactors 1.14

G
General information DLA starters 2.3

I
Identification markers Identification markers IEC coordination tables Interface relay Interlocks, electrical Interlocks, electrical Interlocks, mechanical Interlocks, mechanical Contactors Control relays DLA starters Contactors Contactors Control relays Contactors Control relays 1.10 4.5 2.4 1.10 1.9 4.5 1.9 4.5

AC 1030 6/98

K
Kits, door mounting DLA starters 2.4

II

ABB Control Inc.

Alphanumeric price guide A110-30-00-84 to MS325-12.5

Catalog List Disc. Pg. Catalog priceprice information number sched. no. Catalog number List price Disc. sched. Pg. no. Catalog number List price Disc. Pg. Catalog Alphanumeric reference sched. no. number List price Disc. Pg. sched. no.

List prices shown in this publication supersede all previously published documentation and are subject to change without notice.

This above alphanumeric reference is an extract of AC 5030, Alphanumeric Reference, which contains all products sold by ABB Control Inc.

AC 5030 is available on disk for Windows and Macintosh as a MicroSoft Excel 5.0 document. An ASCII text version of the data is also included for use in other spreadsheet and database applications.
Catalog number List price Disc. Pg. sched. no. Catalog number List price Disc. sched. Pg. no. Catalog number List price Disc. sched. Pg. no. Catalog number List price Disc. Pg. sched. no.

A110-30-00-84 A110-30-11-84 A110M-30-11-84 A110R-30-11-84 A12-30-01-84 A12-30-10-84 A12M-30-01-84 A12M-30-10-84 A12R-30-01-84 A12R-30-10-84 A16-22-00-84 A16-30-01-84 A16-30-10-84 A16-40-00-84 A16M-30-01-84 A16M-30-10-84 A16N0-30-10-84 A16N0M-01-84 A16N0M-10-84 A16N0R-01-84 A16N0R-10-84 A16R-30-01-84 A16R-30-10-84 A26-22-00-84 A26-30-01-84 A26-30-10-84 A26-40-00-84 A26M-30-01-84 A26M-30-10-84 A26N1-30-10-84 A26N1M-01-84 A26N1M-10-84 A26N1R-01-84 A26N1R-10-84 A26R-30-01-84 A26R-30-10-84 A30-30-01-84 A30-30-10-84 A30M-30-01-84 A30M-30-10-84 A30R-30-01-84 A30R-30-10-84 A40-30-01-84 A40-30-10-84 A40M-30-10-84 A40M-30-11-84 A40R-30-10-84 A40R-30-11-84 A45-22-00-84 A45-40-00-84 A50-30-00-84 A50-30-11-84 A50-40-00-84 A50M-30-11-84 A50N2-30-11-84 A50N2M-11-84 A50N2R-11-84 A50R-30-11-84 A63-30-00-84 A63-30-11-84

$ 450.00 $ 480.00 $ 1,365.00 $ 1,628.00 $ 84.00 $ 84.00 315.00 315.00 375.00 375.00 165.00 102.00 102.00 165.00 345.00 345.00 102.00 345.00 345.00 413.00 413.00 413.00 413.00 228.00 183.00 183.00 228.00 405.00 405.00 183.00 405.00 405.00 480.00 480.00 480.00 480.00 252.00 252.00 548.00 548.00 623.00 623.00 297.00 297.00 639.00 639.00 750.00 750.00 360.00 360.00 300.00 330.00 413.00 713.00 330.00 713.00 810.00 810.00 342.00 372.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

1.4 1.4 1.6 1.7 1.4 1.4 1.6 1.6 1.7 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.4 1.4 1.6 1.6 1.7 1.7 1.4 1.4 1.6 1.6 1.7 1.7 1.5 1.5 1.4 1.4 1.5 1.6 1.4 1.6 1.7 1.7 1.4 1.4

A63M-30-11-84 A63R-30-11-84 A75-22-00-84 A75-30-00-84 A75-30-11-84 A75-40-00-84 A75M-30-11-84 A75N3-30-11-84 A75N3M-11-84 A75N3R-11-84 A75R-30-11-84 A9-22-00-84 A9-30-01-84 A9-30-10-84 A9-40-00-84 A95-30-00-84 A95-30-11-84 A95M-30-11-84 A95R-30-11-84 A9M-30-01-84 A9M-30-10-84 A9N00-30-10-84 A9N00M-01-84 A9N00M-10-84 A9N00R-01-84 A9N00R-10-84 A9R-30-01-84 A9R-30-10-84 AE110-30-00-04 AE110-30-11-04

$ 870.00 $ 1,013.00 $ 525.00 $ 383.00 $ 413.00 $ 525.00 $ 1,155.00 $ 413.00 $ 1,155.00 $ 1,298.00 $ 1,298.00 $ 120.00 $ 78.00 $ 78.00 $ 120.00 $ 420.00 $ 450.00 $ 1,230.00 $ 1,425.00 $ 255.00 $ 255.00 $ 78.00 $ 255.00 $ 255.00 $ 315.00 $ $ $ $ $ 315.00 315.00 315.00 660.00 690.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

1.6 1.7 1.5 1.4 1.4 1.5 1.6 1.4 1.6 1.7 1.7 1.5 1.4 1.4 1.5 1.4 1.4 1.6 1.7 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.4 1.4 1.6 1.7 1.5 1.5 1.4 1.4 1.5 1.6 1.4 1.6 1.7 1.7 1.4 1.4 1.6 1.7 1.5 1.4 1.4 1.5 1.6 1.4 1.6 1.7 1.7 1.4 1.4 1.6 1.7 1.10

BC16-22-00-04 BC16-30-01-04 BC16-30-10-04 BC16-40-00-04 BC16M-30-01-04 BC16M-30-10-04 BC16N0-30-10-04 BC16N0M-01-04 BC16N0M-10-04 BC16N0R-01-04 BC16N0R-10-04 BC16R-30-01-04 BC16R-30-10-04 BC25-22-00-04 BC25-30-01-04 BC25-30-10-04 BC25-40-00-04 BC25M-30-01-04 BC25M-30-10-04 BC25N1-30-10-04 BC25N1M-01-04 BC25N1M-10-04 BC25N1R-01-04 BC25N1R-10-04 BC25R-30-01-04 BC25R-30-10-04 BC30-30-00-04 BC30-30-22-04 BC30M-30-01-04 BC30M-30-10-04 BC30R-30-01-04 BC30R-30-10-04 BC9-22-00-04 BC9-30-01-84 BC9-30-10-84 BC9-40-00-04 BC9M-30-01-04 BC9M-30-10-04 BC9N00-30-10-04 BC9N00M-01-04 BC9N00M-10-04 BC9N00R-01-04 BC9N00R-10-04 BC9R-30-01-04 BC9R-30-10-04 BED110 BED40 BED50 BED75 BED95 BEM110-30 BEM16-30 BEM26-30 BEM40-30 BEM75-30 BES110-30 BES75-30 BEXT-75 BSM16-30 BSM25-30BC

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

210.00 147.00 147.00 210.00 435.00 435.00 147.00 435.00 435.00 503.00 503.00 503.00 503.00 273.00 228.00 228.00 273.00 495.00 495.00 228.00 495.00 495.00 570.00 570.00 570.00 570.00 267.00 297.00 668.00 668.00 743.00 743.00 165.00 123.00 123.00 165.00 345.00 345.00 123.00 345.00 345.00 405.00 405.00 405.00 405.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

1.5 1.4 1.4 1.5 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.4 1.4 1.6 1.6 1.7 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.4 1.6 1.6 1.7 1.7 1.7 1.7 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.15 1.14 1.14

BSM30-30BC CA5-01 CA5-04E CA5-04M CA5-04N CA5-10 CA5-11/11E CA5-11/11M CA5-22E CA5-22M CA5-22N CA5-31E CA5-31M CA5-40E CA5-40N CAL5-11 CC5-01 CC5-10 CCL5-01 CDL5-01 DB200 DB25/25A DB25/32A DB80 DLA12-30-84 DLA16-30-84 DLA26-30-84 DLA9-30-84 DR25-A-110 DR25-A-220/380 DR25-A-24 DR25-A-48 DR25-A-500 DS25-A-110 DS25-A-220/380 DS25-A-24 DS25-A-48 DS25-A-500 DX25 KBC30-* KBC30G-* KC22E-04 KC31E-04 KC40E-04 KC44E-04 KC62E-04 LC26-B1 LC30-T LD110 LK110 LK75-A LK75-A1 LW110 MS325-0.16 MS325-0.25 MS325-0.40 MS325-0.63 MS325-1.0 MS325-1.6 MS325-12.5

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

45.00 15.00 30.00 30.00 30.00 15.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 15.00 15.00 45.00 45.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA MA MA MA MA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA MA MA MA MA MA MA MA

1.14 1.9 1.9 1.9 4.5 1.9 1.9 1.9 1.9 1.9 4.5 1.9 1.9 1.9 4.5 1.9 1.9 1.9 1.13 1.13 3.5 3.5 3.5 3.5 2.2 2.2 2.2 2.2 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.5 4.5 1.13 4.4 4.4 4.4 4.4 4.4 3.5 3.5 1.15 1.9 1.9 1.9 1.15 2.2 2.2 2.2 2.2 2.2 2.2 2.2

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

$ 60.00 $ 30.00 $ 38.00 $ 45.00 $ 131.00 $ 153.00 $ 234.00 $ 117.00 $ 60.00 $ 60.00 $ $ $ $ $ $ $ $ $ $ 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 15.00 60.00

AE110M-30-11-04 $ 1,785.00 AE110R-30-11-04 $ 2,048.00 AE45-22-00-04 $ 420.00 AE45-40-00-04 $ 420.00 AE50-30-00-04 $ 345.00 AE50-30-11-04 AE50-40-00-04 AE50M-30-11-04 AE50N2-30-11-04 AE50N2M-11-04 AE50N2R-11-04 AE50R-30-11-04 AE63-30-00-04 AE63-30-11-04 AE63M-30-11-04 AE63R-30-11-04 AE75-22-00-04 AE75-30-00-04 AE75-30-11-04 AE75-40-00-04 AE75M-30-11-04 AE75N3-30-11-04 AE75N3M-11-04 AE75N3R-11-04 AE75R-30-11-04 AE95-30-00-04 AE95-30-11-04 AE95M-30-11-04 AE95R-30-11-04 BA5-50 $ $ $ $ $ 375.00 473.00 803.00 375.00 803.00

$ 930.00 $ 930.00 $ 447.00 $ 477.00 $ 1,080.00 $ 1,208.00 $ 570.00 $ 488.00 $ 518.00 $ 570.00 $ 1,365.00 $ 518.00 $ 1,365.00 $ 1,493.00 $ 1,493.00 $ 525.00 $ 555.00 $ 1,440.00 $ 1,635.00 $ 15.00

$ 36.00 $ 72.00 $ 72.00 $ 72.00 $ 144.00 $ 144.00 $ 6.00 $ 6.00 $ 30.00 $ 23.00 $ $ $ $ $ 15.00 15.00 15.00 96.00 96.00

$ 225.00 $ 53.00 $ 165.00 $ 180.00 $ 195.00 $ 180.00 $ 23.00 $ 30.00 $ 45.00 $ 165.00 $ $ $ $ $ 90.00 75.00 15.00 23.00 30.00

AC 1030 6/98

$ 96.00 $ 96.00 $ 110.00 $ 110.00 $ 128.00

III

Alphanumeric price guide MS325-16 to ZLT75

Catalog number List price Disc. Pg. sched. no. Catalog number List price Disc. sched. Pg. no. Catalog number List price Disc. sched. Pg. no. Catalog number List price Disc. Pg. sched. no.

MS325-16 MS325-2.5 MS325-20 MS325-25 MS325-2BB MS325-2BB1 MS325-2BB2 MS325-4.0 MS325-4BB MS325-4BB1 MS325-4BB2 MS325-6.3 MS325-9.0 MS325-AS MS325-BB1 MS325-H MS325-HES MS325-HG MS325-HGES MS325-HK02 MS325-HK11 MS325-HK20 MS325-NT MS325-SA MS325-SA1 MS325-SA3 MS325-SK01 MS325-SK10 MS325-SM1 MS325-ST110 MS325-ST230 MS325-ST24 MS325-ST3 MS325-UA110 MS325-UA230

$ 128.00 $ 110.00 $ 141.00 $ 149.00 $ 16.00 $ 20.00 $ 20.00 $ 110.00 $ 22.00 $ 25.00 $ 25.00 $ 110.00 $ 128.00 $ 10.00 $ 17.00 $ $ $ $ $ 52.00 52.00 60.00 60.00 22.00

MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA

2.2 2.2 2.2 2.2 2.4 2.4 2.4 2.2 2.4 2.4 2.4 2.2 2.2 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

MS325-UA24 MS325-UA400 MS325-UA415 MS325-UA48 MS325-UA480 MS325-UA60 N22E-84 N31E-84 N40E-84 N44E-84 N53E-84 N62E-84 N71E-84 N80E-84 RA30 RA5 RC5-1/133 RC5-1/250 RC5-1/440 RC5-1/50 RC5-2/133 RC5-2/250 RC5-2/440 RC5-2/50 RV-BC6/250 RV-BC6/380 RV-BC6/60 RV5/133 RV5/250 RV5/440 RV5/50 TA110DU110 TA110DU90 TA25DU0.16 TA25DU0.25

$ $ $ $ $

55.00 55.00 55.00 55.00 55.00

MA MA MA MA MA MA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

2.4 2.4 2.4 2.4 2.4 2.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 1.10 1.10 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 4.5 4.5 4.5 1.9 1.9 1.9 1.9 3.4 3.4 3.4 3.4

TA25DU0.4 TA25DU0.63 TA25DU1.0 TA25DU1.4 TA25DU1.8 TA25DU11 TA25DU14 TA25DU19 TA25DU2.4 TA25DU25 TA25DU3.1 TA25DU32 TA25DU4.0 TA25DU5.0 TA25DU6.5 TA25DU8.5 TA42DU25 TA42DU32 TA42DU42 TA75DU25 TA75DU32 TA75DU42 TA75DU52 TA75DU63 TA75DU80 TA80DU42 TA80DU52 TA80DU63 TA80DU80 TE5S-115 TE5S-230 TE5S-24 TP180DA TP180IA TP40DA

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $

63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00 63.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 1.11 1.11 1.11 1.9 1.9 1.9

TP40IA UA110-30-00-84 UA110-30-11-84 UA26-30-10-84 UA40-30-10-84 UA50-30-00-84 UA50-30-11-84 UA75-30-00-84 UA75-30-11-84 UA95-30-00-84 UA95-30-11-84 VE5-1 VE5-2 VM5-1 WB75A-* ZA110-* ZA16-* ZA40-* ZA75-* ZAE110-* ZAE75-* ZL110 ZL50 ZL63 ZL75 ZL95 ZLT45 ZLT50 ZLT75

$ $ $ $ $ $ $ $ $ $

108.00 525.00 570.00 225.00 338.00 345.00 375.00 450.00 480.00 465.00

AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA

1.9 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.9 1.9 1.9 1.10 1.13 1.13 1.13 1.13 1.13 1.13 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15

$ 55.00 $ 60.00 $ 60.00 $ 60.00 $ 120.00 $ $ $ $ 120.00 120.00 120.00 120.00 $ 75.00 75.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 26.00 26.00 26.00 30.00 30.00 30.00

$ 495.00 $ 45.00 $ 45.00 $ 21.00 $ 84.00 $ $ $ $ $ 60.00 24.00 30.00 57.00 90.00

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $

$ 63.00 $ 78.00 $ 78.00 $ 78.00 $ 102.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 102.00 102.00 102.00 102.00 102.00 135.00 135.00 135.00 135.00 120.00 120.00 120.00 108.00 108.00 108.00

$ 22.00 $ 22.00 $ 5.00 $ 25.00 $ 10.00 $ $ $ $ $ $ $ $ $ $ 25.00 22.00 22.00 16.00 55.00 55.00 55.00 55.00 55.00 55.00

$ 57.00 $ 255.00 $ 113.00 $ 135.00 $ 158.00 $ $ $ $ 225.00 150.00 150.00 210.00

$ 30.00 $ 165.00 $ 165.00 $ 63.00 $ 63.00

AC 1030 6/98

IV

A Line contactors

A9 A110
Maximum UL/CSA horsepower ratings Includes NEMA sizes 00 3 CE mark Compact space saving design Standard auxiliary contact configurations: A9 A40 1 N.O. or 1 N.C. A50 A110 1 N.O. and 1 N.C. Can be supplied without auxiliaries Additional auxiliary contact blocks are available D.C. ratings & D.C. control operation available Fast, snap-on DIN rail mounting Double break contact design Snap-on front mounted accessories include mechanical latch, pneumatic timer, and 1 & 4 pole auxiliary contact blocks Common accessories for A9 A110 contactors Complete range of 4 pole contactors 21A 105A Easy coil change Captive terminal screws NEMA, UL, IEC, CSA, VDE and most other international standards UL File No: E39231 (A9 A75) UL File No: E79416 (A95 A110) CSA File No: LR56745 (A9 A75) CSA File No: LR19700 (A95 A110) Touch safe design: All connection terminals are protected against accidental touch Terminals supplied open for ease of wiring Operates over an extended voltage range of 85% to 110% of rated control voltage Screwdriver guide holes

Index
Features ................................................ 1.1 Description .................................. 1.2 1.3 Non-reversing ............................. 1.4 1.5 Mechanically interlocked ...................... 1.6 Reversing .............................................. 1.7 For capacitor switching ......................... 1,8 Accessories ............................... 1.9 1.17 Technical data ......................... 1.18 1.28 Motor data ........................................... 1.29 Approximate dimensions ........ 1.30 1.40
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

AC 1030 6/98

ABB Control Inc.

1.1

Contactors

A & AE

Description for A & AE contactors

Contact types
3 pole contactors with N.O. or N.C. built in auxiliary contact for A9 A40 contactors with or without side mounted, factory assembled auxiliary contacts for A50 A110 contactors 4 pole contactors: 4 N.O. or 2 N.O. & 2 N.C. without any auxiliary contacts.

Application
A Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.

Description of 3 pole and 4 pole contactors: A9 A110

All A and AE contactors can be assembled side by side. The add-on or built-in auxiliary contacts are suitable for low level currents. When mounted with a 4-pole CA5 auxiliary contact block, A9 A16 contactors ensure positive safety between their auxiliary contacts.

Contactors for specific applications

UA type for 3 phase capacitor switching.

Control circuit types

A & UA types: AC operated with laminated magnetic circuit. AE types: with laminated magnetic circuit and double-winding coil fed from DC supply via a CDL5 insertion contact mounted on the device. The CDL5 has an N.C. lagging contact for insertion of the second winding.
Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5 mm for A9 A40, 35 x 15 mm for A9 A75, 75 mm for A45 A110. Location of side mounted accessories: on right or left hand side. Factory mounted on: left hand side for CAL5 on A50 A110-30-11, right hand side for CDL5/CCL5 on AE45 AE110. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003.
5-

Contactors

Location of surge suppressors.

Clear marking of coil voltages and frequencies.

1 L1 3 L2 5 L3

6-

1-

2-

3-

4-

5-

0 A50-3

Connecting point for control leads in top part of main terminals of A50 A75 contactors. For A95 & A110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards.

16-

2-

3-

4-

Location of function marker.

6 T3 4 T2

Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 Part. 100. All A9 A40 contactor terminals as well as A45 A110 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1.

2 T1

Stops for attaching front mounted accessories.

A9 A110

Terminal screws: Posidrive (+,-) N 2 for all A9 A40 terminals and for A50 A110 coil terminals. M8 screws with 6.5 mm slot for A50 A75 main terminals. M8 hex threaded socket screw for A95 & A110 main terminals.

Catalog number explanation

A9-30-10-84
Frame size Power pole 30 = 3 N.O. 40 = 4 N.O. 22 = 2 N.O. & 2 N.C. Coil voltage (see coil voltage selection chart) Auxiliary contacts 10 = 1 N.O. & 0 N.C. 01 = 0 N.O. & 1 N.C. 11 = 1 N.O. & 1 N.C. 00 = No auxiliary provided Coil voltage selection chart
Hz
Cntr type 12

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

AC 1030 6/98

For other voltages, see page 1.13

CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.2

ABB Control Inc.

Description for BC contactors

Application
BC contactors are used for controlling 3 phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 VAC and 440 VDC

BC

Contact types
3 pole contactors with built in N.O. or N.C. auxiliary contact for BC9 BC25 contactors. 4 pole contactors: 4 N.O. or 2 N.O. & 2 N.C. without any auxiliary contacts.

Description of 3 pole or 4 pole contactors: BC9 BC30

For BC type contactors make sure that the mounting distance is maintained as described below. The add-on or built in auxiliary contacts are suitable for low level currents.

Contactors for specific applications

DC operated TBC-types with large voltage range specific to the traction industry are not given in this catalog. Please consult factory.

Type of magnetic circuit

Solid magnetic circuit with DC powered coil.

Mounting distance required between BC contactors

A dim B dim Ambient temperature C Max. switching frequency operating cycles/hr

A
ABB

ABB

ABB

Pos. 3 / Pos. 4

Pos. 1, 2, 5, 6

Quick mounting on mounting rail according to IEC 715 and EN 50022 standards: 35 x 7.5 mm 35 x 15 mm
V DC 220

Dove tail anchoring for surge suppressor assembly.

Clear marking of coil DC voltage.

A1
1L1
3L2
4-

Terminal screw types: Posidrive (+,-) N 2; M3.5 for all BC9 and BC16 terminals and BC18 BC30 coil terminals. Posidrive (+,-) N 2; M4 for BC18 and BC25 main terminals. Posidrive (+,-) N 2; M5 for BC30 main terminals. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003.

5L3

5-

13

2-

3-

Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards.

BC9-30-1

2-

2T1

3-

4T2

4- T3 6

5- 14

Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106Part. 100. Location of function marker.

BC9 BC30
Stops for attaching front mounted accessories.

Catalog number explanation

BC9-30-10-04
Frame size Power pole 30 = 3 N.O. 40 = 4 N.O. 22 = 2 N.O. & 2 N.C. Coil voltage (see coil voltage selection chart) Auxiliary contacts 10 = 1 N.O. & 0 N.C. 01 = 0 N.O. & 1 N.C. 11 = 1 N.O. & 1 N.C. 00 = No auxiliary provided Coil voltage selection chart
Hz
Cntr type 12

AC 1030 6/98

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

For other voltages, see page 1.13

CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

ABB

1.3

Contactors

2 5

20 20

20 55

1200 1200

Non Reversing

Non-reversing contactors 3 pole, AC & DC operated

A9-30-10 General purpose current AC DC oper. oper.

A26-30-10

A50-30-00 Standard

A95-30-00

Motor switching current

Maximum motor horsepower ratings 208V 240V 480V 575/600V

Aux. contacts N.O. N.C.

AC operated Catalog number List price

DC operated Catalog number List price

Contactors

AC1 21 25 30 40

AC1 21 33

AC3 9 11 17 28 2 3 5 7.5 2 3 5 10 5 7.5 10 20 7.5 10 15 25

UL rated 1 0 1 0 1 0 1 0 1 0 0 2 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 1 0 1 0 1 0 1 0 1 0 1 A9-30-10-84 A9-30-01-84 A12-30-10-84 A12-30-01-84 A16-30-10-84 A16-30-01-84 A26-30-10-84 A26-30-01-84 A30-30-10-84 A30-30-01-84 A40-30-10-84 A40-30-01-84 A50-30-00-84 A50-30-11-84 A63-30-00-84 A63-30-11-84 A75-30-00-84 A75-30-11-84 A95-30-00-84 A95-30-11-84 A110-30-00-84 A110-30-11-84 $ 78 84 102 183 252 297 300 330 342 372 383 413 420 450 450 480 BC9-30-10-04 BC9-30-01-04 BC16-30-10-04 BC16-30-01-04 BC25-30-10-04 BC25-30-01-04 BC30-30-00-04 BC30-30-22-04 AE50-30-00-04 AE50-30-11-04 AE63-30-00-04 AE63-30-11-04 AE75-30-00-04 AE75-30-11-04 AE95-30-00-04 AE95-30-11-04 AE110-30-00-04 AE110-30-11-04 $ 123 147 228 267 297 345 375 447 477 488 518 525 555 660 690

50

45

32

10

10

25

30

60 80 90 105 125 140

41 54 65 80 95 110

10 15 20 25 30 30

15 20 25 30 30 40

30 40 50 60 60 75

40 50 60 75 75 100

NEMA rated
NEMA size Continuous current

00 0 1 2 3

9 18 27 45 90

1.5 3 7.5 10 25

1.5 3 7.5 15 30

2 5 10 25 50

2 5 10 25 50

1 1 1 1 1

0 0 0 1 1

A9N00-30-10-84 A16N0-30-10-84 A26N1-30-10-84 A50N2-30-11-84 A75N3-30-11-84

$ 78 102 183 330 413

BC9N00-30-10-04 BC16N0-30-10-04 BC25N1-30-10-04 AE50N2-30-11-04 AE75N3-30-11-04

$ 123 147 228 375 518

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-00-80

Coil voltage selection chart

Hz
Cntr type 12

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

Auxiliary contact blocks

For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

For other voltages, see page 1.13

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.4

Discount schedule AA

ABB Control Inc.

Non-reversing contactors 4 pole, AC & DC operated

Non Reversing

A9-40-00

A26-40-00

A75-40-00

4 Pole
AC operated DC operated Standard Auxiliary contacts AC operated Catalog number List price DC operated Catalog number List price

21 30 40 65 80 105

21 30

0 0 0 0 0 0

0 0 0 0 0 0

A9-40-00-84 A16-40-00-84 A26-40-00-84 A45-40-00-84 A50-40-00-84 A75-40-00-84

$ 120 165 228 360 413 525

BC9-40-00-04 BC16-40-00-04 BC25-40-00-04 AE45-40-00-04 AE50-40-00-04 AE75-40-00-04

$ 165 210 273 420 473 570

4 Pole 2 N.O. & 2 N.C. power poles

UL general purpose current AC operated DC operated Standard Auxiliary contacts AC operated Catalog number List price DC operated Catalog number List price

21 30 40 65 105

21 30

0 0 0 0 0

0 0 0 0 0

A9-22-00-84 A16-22-00-84 A26-22-00-84 A45-22-00-84 A75-22-00-84

$ 120 165 228 360 525

BC9-22-00-04 BC16-22-00-04 BC25-22-00-04 AE45-22-00-04 AE75-22-00-04

$ 165 210 273 420 570

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-22-00-80

Coil voltage selection chart

Hz
Cntr type 12

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

Auxiliary contact blocks

For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

For other voltages, see page 1.13

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

Discount schedule AA

1.5

Contactors

UL general purpose current

Mech. Int'ld

Mechanically interlocked contactors 3 pole, AC & DC operated

A12M-30-10-84
General purpose current AC DC oper. oper. Motor switching current Maximum motor horsepower ratings 208V 240V 480V

A75M-30-11-84
Standard 575/600V Auxiliary contacts each contactor AC operated Catalog number

AE110M-30-11-84
DC operated List price Catalog number List price

Contactors

AC1 21 25 30 40 50 60 80 90 105 125 145

AC1 21 33 45

AC3 9 11 17 28 32 41 54 65 80 95 110 2 3 5 7.5 10 10 15 20 25 30 30 2 3 5 10 10 15 20 25 30 30 40 5 7.5 10 20 25 30 40 50 60 60 75 7.5 10 15 25 30 40 50 60 75 75 100

UL rated 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 A9M-30-10-84 A9M-30-01-84 A12M-30-10-84 A12M-30-01-84 A16M-30-10-84 A16M-30-01-84 A26M-30-10-84 A26M-30-01-84 A30M-30-10-84 A30M-30-01-84 A40M-30-10-84 A40M-30-11-84 A50M-30-11-84 A63M-30-11-84 A75M-30-11-84 A95M-30-11-84 A110M-30-11-84 $ 255 315 345 405 548 639 713 870 1155 1230 1365 BC9M-30-10-04 BC9M-30-01-04 BC16M-30-10-04 BC16M-30-01-04 BC25M-30-10-04 BC25M-30-01-04 BC30M-30-10-04 BC30M-30-01-04 AE50M-30-11-04 AE63M-30-11-04 AE75M-30-11-04 AE95M-30-11-04 AE110M-30-11-04 $ 345 435 495 668 803 1080 1365 1440 1785

NEMA rated
NEMA size Continuous current

00 0 1 2 3

9 18 27 45 90

1.5 3 7.5 10 25

1.5 3 7.5 15 30

2 5 10 25 50

2 5 10 25 50

1 0 1 0 1 0 1 1

0 1 0 1 0 1 1 1

A9N00M-10-84 A9N00M-01-84 A16N0M-10-84 A16N0M-01-84 A26N1M-10-84 A26N1M-01-84 A50N2M-11-84 A75N3M-11-84

$ 255 345 405 713 1155

BC9N00M-10-04 BC9N00M-01-04 BC16N0M-10-04 BC16N0M-01-04 BC25N1M-10-04 BC25N1M-01-04 AE50N2M-11-04 AE75N3M-11-04

$ 345 435 495 803 1365

Description
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 A16 mounted on 35mm DIN rail A26 A110 mounted on common baseplate Power wiring is not included. The N.C. electrical interlock is provided with the mechanical interlock. A95 & A110 contactors have the N.C. electrical interlocks provided in the mechanical interlock.

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75N3M-11 contactor: A75N3M-11-80

Coil voltage selection chart

Hz
Cntr type 12

Auxiliary contact blocks

For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.18 for available combinations. CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

Dimensions: 1.32 1.42

AC 1030 6/98

For other voltages, see page 1.13

Technical data: 1.20 1.30 Motor data: 1.31

1.6

Discount schedule AA

ABB Control Inc.

Reversing contactors 3 pole, AC & DC operated

Reversing

A16R-30-01-83 General purpose current AC DC oper. oper. Maximum motor horsepower ratings Motor switching current 208V 240V 480V

A75R-30-00-83 Standard 575V Auxiliary contacts each contactor AC operated Catalog number

AE110R-30-11-83 DC operated

AC1 21 25 30 40 50 60 80 90 105 125 140

AC1 21 33 45

AC3 9 11 17 28 32 41 54 65 80 95 110 2 3 5 7.5 10 10 15 20 25 30 30 2 3 5 10 10 15 20 25 30 30 40 5 7.5 10 20 25 30 40 50 60 60 75 7.5 10 15 25 30 40 50 60 75 75 100 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 NEMA rated

UL rated 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 A9R-30-10-84 A9R-30-01-84 A12R-30-10-84 A12R-30-01-84 A16R-30-10-84 A16R-30-01-84 A26R-30-10-84 A26R-30-01-84 A30R-30-10-84 A30R-30-01-84 A40R-30-10-84 A40R-30-11-84 A50R-30-11-84 A63R-30-11-84 A75R-30-11-84 A95R-30-11-84 A110R-30-11-84 $ 315 BC9R-30-10-04 BC9R-30-01-04 $ 405 503 570 743 930 1208 1493 1635 2048

375 413 BC16R-30-10-04 BC16R-30-01-04 480 BC25R-30-10-04 BC25R-30-01-04 623 BC30R-30-10-04 BC30R-30-01-04 750 810 AE50R-30-11-04 1013 1298 1425 1628 AE63R-30-11-04 AE75R-30-11-04 AE95R-30-11-04 AE110R-30-11-04

NEMA size

Continuous current

00 0 1 2 3

9 18 27 45 90

1.5 3 7.5 10 25

1.5 3 7.5 15 30

2 5 10 25 50

2 5 10 25 50

1 0 1 0 1 0 1 1

0 1 0 1 0 1 1 1

A9N00R-10-84 A9N00R-01-84 A16N0R-10-84 A16N0R-01-84 A26N1R-10-84 A26N1R-01-84 A50N2R-11-84 A75N3R-11-84

$ 315

BC9N00R-10-04 BC9N00R-01-04

$ 405 503 570 930 1493

413 BC16N0R-10-04 BC16N0R-01-04 480 BC25N1R-10-04 BC25N1R-01-04 810 AE50N2R-11-04 1298 AE75N3R-11-04

Description
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 A16 mounted on 35mm DIN rail A26 A110 mounted on common baseplate The N.C. electrical interlock is provided with the mechanical interlock. A95 & A110 contactors have the N.C. electrical interlocks provided in the mechanical interlock.

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection chart for the first digit after the last dash in the catalog number. Ex.: A 240V coil is required for an A75N3R-11 contactor: A75N3R-11-80

Coil voltage selection chart

Hz
Cntr type 12

Auxiliary contact blocks

AC 1030 6/98

For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.18 for available combinations.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19

60 A 50 A DC BC 07 DC AE 80

24 81 81 01 81

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27 83 86 87

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 88 89

Dimensions: 1.32 1.42

For other voltages, see page 1.13

Technical data: 1.20 1.30 Motor data: 1.31

ABB Control Inc.

Discount schedule AA

1.7

Contactors

List price

Catalog number

List price

Capacitor Switching

Contactors for 3 phase capacitor switching 3 pole, AC operated

UA75-30-00-84 Max kvar switching capacity 240V 480V 575/600V

UA95-30-00-84 Standard auxiliary contacts N.O. N.C.

Catalog number

List price

Contactors
Contactor type

12.5 16 20 27.5 35 40

25 32 40 55 70 80

30 40 50 70 75 85

1 1 0 1 0 1 0 1 0 1

0 0 0 1 0 1 0 1 0 1

UA26-30-10-84 UA30-30-10-84 UA50-30-00-84 UA50-30-11-84 UA75-30-00-84 UA75-30-11-84 UA95-30-00-84 UA95-30-11-84 UA110-30-00-84 UA110-30-11-84

$ 225 338 345 375 450 480 465 495 525 570

For 3 phase capacitors carrying out single bank or stepped bank compensation. Max. peak current : 100 times the capacitor nominal r.m.s. current at Ue 500V or 90 times for Ue>500V Electrical durability: 100,000 operating cycles.
220/240V 40 C 55 C 70 C 40 C 380/400/415V 55 C 70 C Power in kvar 50/60 Hz 440V 40 C 55 C 70 C 40 C 500/550V 55 C 70 C 40 C 660/690V 55 C 70 C Max. permissible peak current (kA) Ue 500V Ue >50C

UA26 12 11 UA30 16 16 UA50 20 20 UA75 30 30 UA95 35 35 UA110 40 40 * Use these values for Ue = 415V

9 11 20 25 30 35

20 27.5 33 50 60/65* 75

16.5 27.5 32 50 60/65* 65

14.5 19 32 40 50/55* 60/65*

22 30 36 55 65 75

22 30 35 54.5 65 75

17 20 35 44 55 70

22 32 37.5 62.5 70 80

22 32 37.5 58.5 70 80

19.5 23.5 37.5 47.5 60 75

30 40 51 86 75 90

30 40 51 80 75 90

26 35 51 65 65 85

3 3.5 5 7.5 9.3 10.5

2.7 3.1 4.5 6.75 8 9

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for a UA110 contactor: UA110-30-00-80

Coil voltage selection chart

Volts 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 A 81 83 84 84 34 75 80 42 48 86 86 51 53 55 50 A 81 83 84 80 85 86 55 For other voltages, see page 1.13 Hz
Cntr type 12

Auxiliary contact blocks

For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.8

Discount schedule AA

ABB Control Inc.

Accessories for A, AE & BC contactors

Auxiliary contact blocks
Positioning Maximum number of contact blocks Contact Description Catalog number

Accessories

List price

Front mounting (single pole)

4 blocks: A9 A26 BC9 BC30 5 blocks: A30, A40 6 blocks: A45 A110 AE45 AE110 1 block: A9 A26-40-00 A30 A110 AE45 AE110 BC9 BC25-40-00 BC30-30-00 A9 A40-30-10 BC9 BC25-30-10

1 1 1 1 4 3 2 4 2 3 2 4 2

N.O. N.C. N.O. Early make N.C. Late break N.O. N.O. & 1 N.C. N.O. & 2 N.C. N.C. N.O./2 N.C.1 N.O. & 1 N.C. N.O. & 2 N.C. N.C. N.O./2 N.C.1

CA5-10 CA5-01 CC5-10 CC5-01 CA5-40E CA5-31E CA5-22E CA5-04E CA5-11/11E CA5-31M CA5-22M CA5-04M CA5-11/11M CAL5-11

$ 15

Front mounting (4 pole) 1 block:

30

Side mounting (2 pole)

2 blocks: A9 A110, N 1 block: AE45 AE110

1 N.O. & 1 N.C.

Pneumatic timers
Mounting on Timing range Contacts N.O. N.C. Catalog number List price

A9 A75

On delay 0.1 40 s On delay 10 180 s Off delay 0.1 40 s Off delay 10 180 s

1 1 1 1

1 1 1 1

TP40DA TP180DA TP40IA TP180IA

$ 108

TP40DA

Interlocks
Feature Mounting on Contacts N.O. N.C. Catalog number List price

Mechanical/electrical Mechanical

A9 A40 A50 A110 A9 A40

2 2

VE5-1 VE5-2 VM5-1

$ 45 45 21

Note: Use type VE 5-2 for mechanical and electrical interlocking between contactors A40 and A50.

Surge suppression device

Feature Mounting on Voltage range Catalog number List price

VE5-1

Varistor

A9 A110

24 50 VAC 50 133 VAC 110 250 VAC 250 440 VAC 24 50 VAC/DC 50 133 VAC/DC 110 250 VAC/DC 250 440 VAC/DC 24 50 VAC/DC 50 133 VAC/DC 110 250 VAC/DC 250 440 VAC/DC

RV5/50 RV5/133 RV5/250 RV5/440 RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440 $ 30

RC

A9 A40

RV5/50

RC5-1/50

RC

A45 A110

Auxiliary lead terminals

Connections Mounting on Catalog number List price

LK75-A

LK75-A1

LK110

Connects from side Connects from top Connects from side

A50 A75 A50 A75 A95 A110

LK75-A LK75-A1 LK110

$ 15 15 23

AC 1030 6/98

1 Includes 1 N.O. & 1 N.C. overlapping

CONTACTORS: Description: 1.1 - 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

Discount schedule ABA

1.9

Contactors

CAL5-11

CA5-10

Accessories

Accessories for A, AE & BC, BE contactors

Interface relay
Mounting on Coil voltage Catalog number List price

A9 A110 BC9 BC30

24 VDC 24 VDC

RA5 RA30

$ 75

RA5

Identification marker
Mounting on Coil voltage Catalog number List price

A9 A110

Pack of 50

BA5-50

$ 15

Mechanical latches
For contactors Catalog number List price

Contactors
RA5 mounted on A75 contactor RA30 mounted on BC16 contactor BA5-50 WB75A-04
CONTACTORS: Description: 1.1 1.3

A, AE & BC, BE1

WB75A-5

$ 84

5 - Coil voltage suffix. Refer to Coil Voltage Selection chart and substitute the desired coil voltage suffix for the 5.

Coil voltage selection chart mechanical latches for B, BC, BE & A, AE contactors
50 Hz 60 Hz Voltage code

24 42 48 110 220 - 230 230 - 240 380 - 415 415 - 440

24 - 28 42 - 48 48 - 55 110 - 127 220 - 255 230 - 277 380 - 440 440 - 480

01 02 03 04 06 05 07 08 Operation: After closing, the contactor continues to be held in the closed position by the latching mechanisim should the supply voltage fail at the contact coil terminals. Contactor opening can be controlled: electrically by an impulse* (AC or DC) on the WB75A block coil. The coil is not designed to permanently energized. manually by pressing the pushbutton on the front face of the WB75A block. Mounting: WB75A is clipped onto the front face of the contactor.

Range: WB75A for contactors A9 A75, BC9 BC30, AE45 AE75 and control relays N and KC. Description: WB75A block: contains a mechanical latching device with electromagnetic impulse unlatching (AC or DC) or manual unlatching. Captive screw type connecting terminals, built-in cable clamps, M 3.5 (=, -) posidrive 1 screw with screwdriver guidance, delivered untightened and protected against accidental direct contact.

AC 1030 6/98

1 Excludes A(E)95 & A(E)110.

Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.10

Discount schedule ABA

ABB Control Inc.

Accessories for A contactors TE5S Electronic Timer for Wye-Delta starters

Electronic timer
For contactors Rated control voltage Uc V Packing piece Unit weight kg Catalog number

Accessories

List price

A9 A110

24 AC/DC 110 115 AC 220 230 AC

1 1 1

0.080 0.080 0.080

TE5S-24 TE5S-115 TE5S-230

$ 120

Application
Utilization When used in wye-delta starters, the TE5S lags the wye connection and provides a lapse of 50 ms before the switchover to the delta connection.
TE5S-*

15-16 R 15-18 t1 t2 = 50ms

Chart

15

TE 5S t1

A1

t1+t2

Equivalent diagram

A1

15

Operation On energization, the green U indicator light (voltage applied) comes on. Contact 15 16 then immediately moves to the closed position. Count-down of the programmed time immediately commences. When the time delay has elapsed, contact 15 16 opens and at the same time the 50 ms lapse, t2, begins after which contact 15 18 moves to the closed position. The yellow R indicator light comes on. On de-energization, the U and R indicator lights go out and, after the 250 ms resetting time, the device is ready for a new cycle. Mounting Mounts on 35mm DIN rail.

16

TE5S
U
0.5 0.1 1.0
0.8 ... 8s t1 6 ... 60s

R
Star-Delta Timer

16

18

Front face

AC 1030 6/98

CONTACTORS:

Description: 1.1 - 1.3

18

A2

A2

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

Discount schedule ABA

1.11

Contactors

Description According to the type of device chosen, the electronic circuit has a 24 VAC/VDC, 110 120 VAC or 220 230 VAC supply. An output relay with reversing contact ensures high current switching. A twoposition switch allows selection of one of the two time delay ranges: 0.8 to 8 s or 6 to 60 s. The 0.1 to 1.0 adjustable knob allows an initial setting without steps within the previously selected range which can then be adjusted using a stopwatch. Note: We recommend that you allow for temperature drift for the final adjustment of the time delay setting. Drift: 0.2% per C. For example, a setting made at 20 C will yield a time delay shorter by 7% at 55 C in an enclosure. ( 0.2% per C i.e. 0.2 x 35 = 7%). The TE5S, which is not affected by these settings, establishes a fixed lapse of 50 ms between the opening of contact 15 16 and the closing of contact 15 18. It is this time delay that prevents from arc short-circuit during wye to delta switching.

Accessories

Accessories for A contactors TE5S Electronic Timer for Wye-Delta starters

TE5S-24 TE5S-115 IEC 947-5- 1, EN 60947-5 -1 and VDE 0435 V VDC VAC Hz 24 24 250 110 115 48 63 0.85 1.1 Uc Built-in varistor % in DC in AC W VA S % per C 0.7 1.5 100 3.5 0.8 8 and 6 60 - 0.2 15% of the setting range 2% after 1 million operations ms ms ms green indicator light yellow indicator light VDC VAC A 50 40 250 Energization Output relay activated 24 24 230 10 6.5 220 230 TE5S-230

Technical data
Type Compliance with standards Rated insulation voltage Ui according to IEC 947-5-1 Rated supply voltage Uc Rated frequency limits Supply voltage range Overvoltage protection Load factor Average consumption

Contactors

Time delay range (t1 ) selected by switch Temperature drift Mechanical setting accuracy On-load reiteration accuracy under constant conditions Minimum time lapse (t2 ) Min. time lapse after 1 million operations Resetting time (maximum) Front panel display:

Rated operational voltage Ue acc. to IEC 947-5-1 Conventional free air thermal current Ith Rated operational current Ie acc. to IEC 947-5-1 DC- 13 24 VDC AC- 15 Permissible air temperature for operation for storage Mechanical durability in millions of operations Electrical durability in millions of operations On-load maximum switching frequency Shock and vibration withstand Fixing on mounting rail according to EN 50022 Connecting terminals Tightening torque Connecting capacity Rigid solid Flexible without cable end 24 115 VAC 220 230 VAC

A A A

4 5 4 -25 +60 -40 +85 5 1

C C

ops./h

720 on request 35 x 7.5 or 35 x 15 (+,-) pozidriv 1 screw

N.m

0.6 0.8 max.

1 or 2 x mm2 1 or 2 x mm
2

1 2.5 0.75 2.5

Degree of protection acc. to IEC 529, IEC 947-1 and EN 60 529 Housing Terminals IP 50 IP 20
AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.12

ABB Control Inc.

Accessories for A, AE, BC contactors & KC control relays Coils & coil voltage codes
Coils AC operated
For contactors Catalog number

Accessories

List price

A9 A26 A45 A95

A16 A40 A75 A110

ZA16-5 ZA40-5 ZA75-5 ZA110-5 KBC30G-5 ZAE75-5 ZAE110-5 CDL5-01 CCL5-01

$ 24 30 57 60 36 57 90 45

Coils DC operated
KC and BC9 BC30 AE45 AE75 AE95 AE110 Auxiliary including an insertion contact and a varistor for DC operated contactors AE45 AE75 AE95 AE110
ZA16-81

5 Coil voltage suffix. Refer to Coil Voltage Selection charts below and substitute the desired coil voltage code for the 5.

Coil voltage selection AC Operated for A9 A110; UA26 UA95

VAC (50Hz) VAC (60Hz) Voltage Code VAC (50Hz) VAC (60Hz) Voltage Code

24 26 28 42 48 60 100 110 110 115 120 125 127 175 190

24 28 32 42 48 60 100 110 110 120 115 127 140 150 208 220

81 16 17 82 83 73 74 84 89 29 30 34 36

200 220 230 230 240 230 240 230/4001 380 400 400 415 440 500 550 660 690

200 220 230 240 240 260 277 230/4001 380 400 415 415 440 480 500 600

75 80 88 42 62 63 48 85 86 51 53 55 56 58

Coil voltage selection DC Operated for AE & BC contactors; KC control relays

Voltage code VDC KC Control relays BC Contactors AE Contactors VDC Voltage code KC Control relays BC Contactors AE Contactors

12 24 42 48 50 60

07 01 02 16 17 03

80 81 82 83 21 84

75 110 125 220 240 250

22 04 27 05 33 34

85 86 87 88 89 38

AC 1030 6/98

1 Dual voltage coil for N, A9 - A16 only.

CONTACTORS: Description: 1.1 - 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

Discount schedule ABA

1.13

Contactors

Accessories

Accessories for A & BC contactors

Connection kits for reversing
Mounting on 3 pole contactors Catalog number List price

A1 1 A2 2 3 4 5 6 1 2 3 4 5 6

A1

A2

A9 A16 A26 A30, A40 A50 A75 A95, A110 BC9, BC16 BC25 BC30

BEM16-30 BEM26-30 BEM40-30 BEM75-30 BEM110-30 BSM16-30 BSM25-30BC BSM30-30BC

$ 23 30 45 165 180 23 30 45

BEM circuit diagram

Application
Connections between the main poles of two 3 pole contactors mounted side by side so that they operate as reversing contactors.

Description

Contactors
A1 1 A2 2 3 4 5 6 1 2 3 4 5 6 A1 A2

The sets are made up of three reversing connections and three phase to phase connections. BEM16-30 BEM26 and 40-30 BEM75 and 110-30 BSM16-30, BSM25 and 30-30BC Insulated, Insulated, Insulated, Insulated, solid, rigid copper wires stranded, rigid copper wires solid copper bars solid, rigid copper wires

Connection kits for phase to phase

Mounting on 3 pole contactors Catalog number List price

A(E)50, A(E)75 A(E)95, A(E)110

BES110 connection diagram

BES75-30 BES110-30

$ 75 90

Description This set is made up of three phase to phase bus bars.

Connection kits for wye-delta starters

Mounting on contactors Line and delta contactor Wye contactor Catalog number List price

A30 A40 A50 A63 A75

BED40

A26 A26 A30 A40 A50 A75 A95

BED40 BED50 BED75 BED95 BED110

$ 53 165 180 195 225

A95 A110

Application
Connections between the main poles of a wye-delta starter.

Description
1 3 5

These sets are made up of: Three line contactor/wye contactor connections line side. Three wye contactor/delta contactor connections load side. The shorting connection for the "S" contactor. BED40 BED50 BED110 Insulated, stranded, rigid copper wires. Insulated, solid copper bars.

BED75

The above connection sets allow a mechanical interlock unit to be mounted between the wye and delta contactors if required.

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.14

Discount schedule ABA

ABB Control Inc.

Accessories for A & AE contactors

Additional terminal block
Mounting on 3 pole contactors Catalog number

Accessories

List price

A(E)95 and A(E)110

LD-110

$ 30

Application
The LD110 terminal block is designed to increase the connection capacity of the contactor on which it is mounted: A(E)95 or A(E)110.

Description
Block housing three connectors: 1 per phase. Each connector is equipped with an HC, M8 socket head screw and has the following connection details: Stranded conductor (1) 62/0 OR (2) 41/0 Busbar max. width 12 mm

Mounting

LD110

Terminal extensions
Dimensions Mounting on contactors Hole mm Bar mm Catalog number List price

A50 A75 A(E)95, A(E)110

6.5 6

12X3 15x3

BEXT-75 LW-110

$ 15

Application
They are designed to increase the width of the contactor terminal pads to allow larger connectors to be mounted.
BEXT-75

Description
Terminal extension sets contain 3 bars.

Contact kits
For contactors Catalog number List price

3 Pole A/AE A/AE A/AE A/AE95-30 A/AE110-30 4 Pole A/AE45-40 A/AE50-40 A/AE75-40 ZL75 ZLT45 ZLT50 ZLT75 150 150 210 ZL50 ZL63 ZL75 ZL95 ZL110 $ 113 135 158 225 255

AC 1030 6/98

CONTACTORS:

Description: 1.1 - 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

Discount schedule ABA

1.15

Contactors

The LD110 terminal block can be mounted in the terminal slots located on line or load side of contactor.

Accessories

Terminal marking & positioning for A & UA contactors

Standard devices without addition of auxiliary contacts

A1 A2

A1

A2

1L1 3L2 5L3 21

NC

1L1 3L2 5L3 13

NO

A1

A2

1L1

3L2

5L3

A1

1L1

3L2

5L3

NC

NO

21 NC

A1

1L1

3L2

5L3

13 NO

A1

1L1 3L2

5L3

2T1 4T2 6T3 22

A2

2T1 4T2 6T3 14

A2

2T1

4T2 6T3
A2
A2 2T1 4T2 6T3 NC 22

A2

2T1

4T2

6T3

NO 14

A2

2T1 4T2

6T3

A9 A40-30-01
A1 A2

A9 A40-30-10

A50 A110-30-00 UA50 UA110-30-00

A2

A9 A40-30-01

A9 A40-30-10

A50 A110-30-00 UA50 UA110-30-00

A1

R3

R5

1L1

3L2

5L3

7L4

Contactors

A1

R3

R5

A1

1L1

3L2

5L3

7L4

R4

R6
A2

2T1

4T2

6T3

8T4
A2
A2 2 R4 R6 8 A2 2T1 4T2 6T3 8T4

A9 A26-22-00 A45 A75-22-00

A9 ... A26-40-00 A45 ... A75-40-00

A9 A26-22-00 A45 A75-22-00

A9 A26-40-00 A45 A75-40-00

Standard 3 pole devices with factory mounted auxiliary contacts

A1 A2
A1 A2

1L1 3L2 5L3

13 21 31 43

1L1
6-

3L2

5L3
5-

13

21

31

43

NO NC 14 22

NC NO 32 44
6-

NO NC 14 22

NC NO 32 44

5-

A1

1L1

3L2

5L3

13 NO

21 NC

31 NC

43 NO

2T1 4T2 6T3

A2

2T1

4T2 6T3
A2

A2

2T1

4T2 6T3

NO 14

NC 22

NC 32

NO 44

A9 A16-30-22
A1 A2

A50 A110-30-22 2
A1 A2

A9 A16-30-22 A50 A110-30-22

1L1 3L2 5L3 13

21 31 NO 43 53 NO NO NC 22X 22 32 44 54 NO NO 14X NO 13X NC 21X NC NC

1L1

3L2

5L3

A1

1L1

3L2

5L3

13 NO

21 NC

31 NC

43 NO

53 NO

A1

1L1 3L2

5L3

13X 21X NO NC

2T1 4T2 6T3 14

A2

2T1

4T2

6T3
A2

A2

2T1

4T2 6T3

NO 14

NC 22

NC 32

NO 44

NO 54

A2

2T1 4T2

6T3

NO 14X

NC 22X

A9 A40-30-32

A50 ... A110-30-11 UA50 ... UA110-30-11

A9 A40-30-32

A50 A110-30-11 UA50 UA110-30-11

Other possible contact combinations with auxiliary contacts added by the user
A1 1L1 3L2 5L3 13 NO 21 NC

A1

A2

A1

A2

A1

A2

A1

A2
NO 14 NC 22

1L1 3L2 5L3 13

NO 21 NC 22 NO

1L1 3L2 5L3 13

NO 2-1 NC -2

1L1 3L2 5L3 13

NO 21 33 NC NO 22 34 NO

1L1 3L2 5L3 13

NO 23-1 NC -2 -3 NO -4
A2 2T1 4T2 6T3

=
2NO

=
23NO

Combination 11
A1 1L1 3L2 5L3 13 NO 21 NC 33 NO

2T1 4T2 6T3 14

A2

2T1 4T2 6T3 14

A2

2T1 4T2 6T3 14

A2

2T1 4T2 6T3 14

A2
A2 2T1 4T2 6T3 NO 14 NC 22 NO 34

Combination 11
A1 A2

A9 A40-30-10 + CA5-01

Combination 21
A1 A2

A9 A40-30-10 + CA5-01 + CA5-10

Combination 21
A1 1L1 3L2 5L3 13X 21X 31X 43X NO NC NC NO

A1

A2

A1

A2

1L1
13X 21X

3L2

5L3
43X 31X NO 13X NC 21X

1L1

3L2

5L3
43X NO 31X NC

1L1

3L2

5L3

7L4

1L1

3L2

5L3

7L4
A2 2T1 4T2 NO NC NC 6T3 14X 22X 32X NO 44X

=
22X 14X 32X 44X NC 22X NO 14X

+
32X NC 44X NO

6- 13 2- 3- 4- 5NO 6- 14 2- 3- 4- 5-

6- 1- 2- 3- 4- 5-

=
6- 1- 2- 3- 4- 5-

-3 NO -4

Combination 22
A1 1L1 3L2 5L3 7L4 13 NO

AC 1030 6/98

2T1

4T2

6T3
A2

2T1

4T2

6T3
A2

2T1

4T2

6T3

8T4
A2

2T1

4T2

6T3

8T4
A2

A2

2T1

4T2

6T3

8T4

NO 14

Combination 22
CONTACTORS:

A50 A75-30-11

+ CAL5-11
Selection: 1.4 1.8

Description: 1.1 1.3

Combination 10

A45 A75-40-00

+ CA5-10

Combination 10
Motor data: 1.31 Dimensions: 1.32 1.42

Accessories: 1.9 1.19

Technical data: 1.20 1.30

1.16

ABB Control Inc.

Terminal marking & positioning for AE & BC contactors

AE Contactors D.C. Operated
A1 A2
A1 A2 A1 A2

Accessories

A1

1L1 3L2

5L3

1L1

3L2

5L3
NO 13X

1L1

3L2

5L3 C D L 5 6T3
A3

1L1

3L2

5L3 C C L 5

A2

2T1 4T2

6T3

V d.c.

AE50 AE110-30-00

A1 A2 A3 U 36 X

C D L 5

NC 21X

35 X

NC 22X NO 14X

A1

1L1 3L2

5L3

13X 21X NO NC
1 L1 2 T1 4 T2 6 T3

2T1

4T2 6T3
A3

2T1

4T2

2T1

4T2 6T3
A3

A2

2T1 4T2

6T3

NO 14X

NC 22X

3 L2 5 L3

AE50 AE75-30-00

AE50 AE75-30-11

AE95 AE110-30-00

AE50 AE110-30-11
Coil wiring
A1 1 R3 R5 7
V d.c. A2 A1 A3

A1

A2

A1

A2

A1

A2

1L1
NO 13X NC 21X

3L2

5L3 C C L 5 6T3
A3

R3

R5

7 C D L 5 8
A3

1L1

3L2

5L3

7L4 C D L 5 8T4
A3

A2

R4

R6

8
15 X

AE45 AE75-22-00

16 X

NC 22X NO 14X

A1

1L1

3L2

5L3

7L4

1 L1

2 T1

2T1

4T2

R4

R6

2T1

4T2

6T3

A2

2T1

4T2

6T3

8T4

7 L4

8 T4

AE95 AE110-30-11

AE45 AE75-22-00

AE45 AE75-40-00

AE45 AE75-40-00

Coil wiring

BC Contactors D.C. Operated

Standard devices without addition of auxiliary contacts
A1 A1 A1

1L1 3L2 5L3 21

NC

1L1 3L2 5L3 13

NO

1L1
13

3L2
21 31

5L3
43

NO NC NC NO
A1 1L1 3L2 5L3

NC

NO

14

22

32

44

21 NC

A1

1L1

3L2

5L3

13 NO

A1

1L1

3L2

5L3

13 NO

21 NC

31 NC

43 NO

2T1 4T2 6T3 22

A2

2T1 4T2 6T3 14

A2

2T1

4T2 6T3
A2
A2 2T1 4T2 6T3 NC 22 A2 2T1 4T2 6T3 NO 14

A2

2T1

4T2 6T3

NO 14

NC 22

NC 32

NO 44

BC9 BC25-30-01

BC9 BC25-30-10

BC30-30-22

BC9 BC25-30-01

BC9 BC25-30-10

BC30-30-22

A1

A1

A1

1L1

3L2

5L3

R3

R5

1L1 3L2 5L3 7L4

A1

1L1 3L2 5L3

A1

R3

R5

A1

1L1

3L2

5L3

7L4

2T1

4T2 6T3
A2

R4

R6

8
A2

2T1 4T2 6T3 8T4

A2
A2 2 R4 R6 8

A2

2T1

4T2

6T3

8T4

BC30-30-00

BC9 BC25-22-00

BC9 BC25-40-00

A2

2T1 4T2 6T3

BC9 BC25-22-00

BC9 BC25-40-00

BC30-30-00

Other possible contact combinations with auxiliary contacts added by the user
A1 1L1 3L2 5L3 13 NO 21 NC 33 NO

A1

A1

A1

A1

1L1 3L2 5L3 13

NO 21 33 NC NO 22 34 NO

1L1 3L2 5L3 13

NO 233445-1 NC -2 -3 NO -4

1L1

3L2

5L3

1L1

3L2

5L3
A2 2T1 4T2 6T3 NO 14 NC 22 NO 34

=
25NO

13 21 NO NC 14 22

1-

22-

33-

4-

=
14-

-3 NO -4

-1 NC -2

Combination 21
A1 1L1 3L2 5L3 13 NO 21 NC

2T1 4T2 6T3 14

A2

2T1 4T2 6T3 14

A2

2T1

4T2

6T3
A2

2T1

4T2

6T3
A2
A2 2T1 4T2 6T3

NO 14

NC 22

AC 1030 6/98

Combination 21

BC9 BC25-30-10 + CA5-01

CA5-10

Combination 11

BC30-30-00

+ CA5-10 + CA5-01

Combination 11

CONTACTORS:

Description: 1.1 - 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.17

Contactors

Accessories

Possible accessory combinations for A contactors & N, KC control relays

Accessories Front face mounting
Top

Positioning

Accessories Side mounting

Auxiliary contacts Electrical or mechanical interlock1

Auxiliary contacts 1 pole 4 pole

Pneumatic timers

Left side

Front face

CA5-10 or CA5-01

CA5-40 or CA5-22 or CA5-31

TP D or TP I

CAL 5-11

VE5-1 or VM 5-1

VE 5-2

Configurations of accessories are different depending on whether front or side mounted. N Contactor relays A and AE Contactors Type Main poles Built-in auxiliary contacts Accessories Front mounting Auxiliary contact blocks TP - A Pneumatic 1-pole CA54-pole CA5timer block Accessories Side mounting Auxiliary contact Blocks Interlock units 2-pole CAL5-11 q mechanical VM5q mech. + elec. VE5-

Contactors

N ............................... 1 N ............................... 1 N ................................... N ................................... N ................................... N ................................... N ................................... N ................................... A9 A26 A9 A26 A9 A26 A9 A26 A9 A16 A9 A26 A30, A40 A30, A40 A30, A40 A50 A75 A45 A75 A45, A75 A95, A110 A50 A75 A95, A110 AE50 AE75 AE45 AE75 AE45, AE75 AE95, AE110 A50 A75 AE50, AE75 A95, A110 AE95, AE110 3 3 4 2 0 0 0 2

2 2 E 3 1 E 4 0 E 4 5 6 7 8 1 0 0 0 4 3 2 1 0 0 1 0 0 E E E E E
1 1

1 to 4 CA51-pole blocks

1 CA5or 4-pole block

or 1 TP - A block

1 to 2 + CAL5-11 block

1 VM/E5-1 block or + 1 CAL5-11 block

1 to 2 + CAL5-11 blocks

1 VM/E5-1 block or + 1 CAL5-1 block

1 to 4 CA51-pole blocks 1 to 5 CA51-pole blocks 1 CA51-pole block 1 to 6 CA51-pole blocks

or 1 CA54-pole block

or 1 TP - A block

+ 1 to 2 CAL5-11 blocks + 1 to 2 CAL5-11 blocks

1 VM/E 5-1 block or + 1 CAL5-11 block

M or 1 V /E 5-1 block + 1 CAL5-11 block

3 0 2 2 3 0 3 2 3 0 1 0 3 0 0 1 3 0 3 2 3 4 2 3 0 0 2 0 0 0 0 0 0 0 0 0

or 1 CA5- 4-pole block or 1 TP - A block + 1 to 2 + 1 CA5- 1-pole block + 1 CA5- 1-pole block CAL5-11 blocks 1 CA5- 4-pole block or + 2 CA5- 1-pole blocks or 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks + 1 to 2 CAL5-11 blocks + 1 to 2 CAL5-11 blocks + 1 to 2 CAL5-11 blocks + 1 CAL5-11 block

or 1 VM/E 5-1 block + 1 CAL5-11 block or 1 VM/E 5-1 block + 1 CAL5-11 block or 1 VE5-2 block + 1 CAL5-11 block or 1 VE5-2 block + 1 CAL5-11 block or 1 VE5-2 block

3 0 2 2 3 0 2 2 3 4 2 3 3 3 3 3 0 0 2 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1

2 CA51-pole blocks 1 to 6 CA51-pole blocks

1 CA5- 4-pole block or + 2 CA5- 1-pole blocks or

1 to 6 CA51-pole blocks

1 CA5- 4-pole block or + 2 CA5- 1-pole blocks or

1 CAL5-11 block or 1 VE5-2 block 1 CAL5-11 block or 1 VE5-2 block

Contactor mounting configurations (standard from factory)

Auxiliary contacts are mounted on the contactor in the following order: Left 1st Right 2nd Top 3rd (L to R)

AC 1030 6/98

1 In mounting position 5 (see page 1.20), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts. 2 Whatever the mounting position (see page 1.20), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.18

ABB Control Inc.

Accessory mounting information for A & AE contactors

RV5 RC5-1 RC5-2 Surge suppressor

Accessories

NC 01

02 NC

01 NC

A9 - A110 Contactor
NC 02

VM5-1 VE5-1 VE5-2 Interlock unit

A9 - A110 Contactor

CAL5-11 Side-mounted 2-pole auxiliary contact block

CA5-10 and CA5-01 Front-mounted 1-pole auxiliary contact blocks

CA5 Front-mounted 4-pole auxiliary contact block

TA25 - TA110DU Thermal O/L relay

TP40 DA TP180 DA TP40 IA TP180 IA Pneumatic timer

AC 1030 6/98

1 Not for use with A95 & A110 contactors.

CONTACTORS: Description: 1.1 - 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

1.19

Contactors

CAL5-11 Side-mounted 2-pole auxiliary contact block

Technical data

UL & CSA Technical data for AC operated A contactors Mounting positions

A9 00 3 or 4 A12 3 A16 0 3 or 4 A26 1 3 or 4 A30 1P 3 A40 3 A45 4 A50 2 3 or 4 A63 3 A75 3 3 or 4 A95 3 A110 3

ABB contactor frame size

NEMA size Number of poles A.C. rating information NEMA cont. amp rating (thermal current) NEMA maximum H.P ratings (1 phase) 115VAC 230VAC NEMA maximum H.P. ratings (3 phase) 200VAC 230VAC 460/575VAC U.L. general purpose current (40C) U.L. max 3 Ph. switching motor loads U.L. maximum H.P. ratings (1 phase) 115 VAC 230 VAC U.L. maximum H.P. ratings (3 phase) 200 - 208 VAC 220 - 240 VAC 440 - 480 VAC 550 - 600 VAC Lighting-ballast and incand., 600 VAC Resistive heating applications, 600 VAC Auxiliary contacts NEMA rating, AC AC rated voltage, VAC AC thermal rated current, A AC maximum volt-ampere making, VA AC maximum volt-ampere breaking, VA NEMA rating, DC DC rated voltage, VDC DC thermal rated current DC maximum make-break Approximate weight Contactor Starter Wire range Number of wires per phase Tightening torque, lb. in. A A

9 1/3 2 1.5 1.5 2 21 9 1/2 2 2 2 5 7.5 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18 10 2 9

.75 2 25 11 3/4 2 3 3 7.5 10 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18 10 2 9

18 1 3 3 3 5 30 17 1 3 5 5 10 15 20 20 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18 10 2 9

27 2 3 7.5 7.5 10 40 28 2 5 7.5 10 20 25 35 35 A600 600 10 7200 720 P300 600 5 0.2 1.01 1.35 12 8 2 15

36 3 7.5 50 32 3 7.5 10 10 20 30 50 50 A600 600 10 7200 720 P300 600 5 0.2 1.2 1.54 84 2 20

60 41 3 7.5 10 15 30 40 60 60 A600 600 10 7200 720 P300 600 5 0.2 2.25 3 84 2 20

65 65 65 2.25 81 1 40

45 3 10 10 15 25 80 54 3 7.5 15 20 40 50 65 65 A600 600 10 7200 720 P300 600 5 0.2 2.25 3 81 1 40

90 65 5 10 20 25 50 60 85 85 A600 600 10 7200 720 P300 600 5 0.2 2.25 3 81 1 40

90 25 30 50 105 80 7.5 15 25 30 60 75 105 105 A600 600 10 7200 720 P300 600 5 0.2 2.25 3 81 1 40

125 95 7.5 20 30 30 60 75 A600 600 10 7200 720 P300 600 5 0.2 3.5 6 6 2/0 1 50

140 110 10 25 30 40 75 100 A600 600 10 7200 720 P300 600 5 0.2 5 7 6 2/0 1 50

ABB

Pos. 4

Pos. 3 Pos. 1 30

ABB

Pos. 1

ABB

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

1.20

ABB

Contactors

A A Lbs. Lbs. AWG

Mounting positions

Pos. 2 Pos. 6

30

30

ABB

AC 1030 6/98

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

Pos. 5

ABB Control Inc.

IEC Technical data for AC operated A contactors

Technical data

Type Number of poles

A9 3 or 4

A12 3

A16 3 or 4

A26 3 or 4

A30 3

A40 3

A45 4

A50 3 or 4

A63 3

A75 3 or 4

A95 3

A110 3

Insulation characteristics
Rated insulation voltage Ui according to IEC947-4-1 and VDE0110 (Gr. C) according to UL/CSA Rated impulse withstand voltage Uimp. V V 1000 600 8 kV

Main pole utilization characteristics

Rated operational voltage Ue Conventional free-air thermal current Ith acc. to IEC947-4-1, open contactors with conductor cross-sectional area Rated operational current I e /AC-1 for air temperature close to contactor 40C V A mm2 26 4 690 28 4 30 4 45 6 690 65 16 65 16 100 35 100 35 1000 125 50 125 50 145 50 1000 160 70

with conductor cross sectional area Utilization category AC-3 for air temperature close to contactor 55C Rated operational current Ie / AC-3 (1)

A A A mm2

25 22 18 2.5

27 25 20 4

30 27 21 4

45 40 32 6

55 55 39 10

60 60 42 16

70 60 50 25

100 85 70 35

115 95 80 50

125 105 85 50

145 135 115 50

160 145 130 70

3-phase Motors

M 3

220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V

A A A A A A A kW kW kW kW kW kW kW Hz

9 9 9 9 9 7 2.2 4 4 4 5.5 5.5

12 12 12 12 12 9 3 5.5 5.5 5.5 7.5 7.5

17 17 17 16 14 10 4 7.5 9 9 9 9

26 26 26 26 22 17 6.5 11 11 15 15 15

33 32 32 32 28 21 9 15 15 18.5 18.5 18.5

40 37 37 37 33 25 11 18.5 18.5 22 22 22 25 400 10

40 37 37 37 33 25 11 18.5 18.5 22 22 22

53 50 50 45 45 35 23 15 22 25 25 30 30 30

65 65 65 65 55 43 25 18.5 30 37 37 37 37 33

75 75 72 70 65 46 28 22 37 40 40 45 40 37

96 96 96 93 80 65 30 25 45 55 55 55 55 40

110 110 110 100 100 82 30 30 55 59 59 59 75 40

Rated operational power AC-3 (1) 1500 r.p.m. - 50 Hz 1800 r.p.m. - 60 Hz 3-phase Motors

M 3

Rated frequency limits Mechanical durability in millions of operating cycles Max. mechanical switching frequency Max. electrical switching frequency Electrical durability Rated making capacity AC-3 according to IEC947-4-1 Rated breaking capacity AC-3 according to IEC947-4-1 Max. breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) Short-circuit protection for contactors without thermal O/L relays - Motor protection excluded1 Ue 500 V a.c. gG (gl) type fuses Rated short-time withstand current Icw at 40C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Ie /AC-1 Ie /AC-3 at 440 V at 690 V for AC-1 for AC-3 for AC-2, AC-4

10 3600 600 600 150 600 600 150 600 600 150 600 600 150 300 300 150 300 300 150 600 1200 300

cycles/h cycles/h cycles/h cycles/h 600 1200 300 600 1200 300 600 1200 300 600 1200 300 600 1200 300

3600

see pages 1.27 1.30 10 x Ie AC-3 8 x Ie AC-3 A A 250 100 250 100 250 100 420 170 820 340 820 340 900 490 900 490 900 490 900 490 12 x Ie AC-3 8 x Ie AC-3 1160 800 1160 800

A A A A A A W

25 250 100 60 50 26 0.8 0.1

32 280 120 70 55 28 1 0.2

32 300 140 80 60 30 1.2 0.35

50 400 210 110 90 45 1.8 0.6

63 600 400 225 150 65 2.5 0.9

63 600 400 225 150 65 3 1.3

80 1000 650 370 250 100 2.5 0.65

100 1000 650 370 250 100 5 1.3

125 1000 650 370 250 100 6.5 1.5

160 1000 650 370 250 100 7 2

160 1320 800 500 350 160 6.5 2.7

200 1320 800 500 350 175 7.5 3.6

Heat dissipation per pole

AC 1030 6/98

1 Please consult us for the protection of motor starters against short circuits.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

1.21

Contactors

40C 55C 70C

Technical data

IEC Technical data for AC operated A contactors

Type Number of poles

A9 3 or 4

A12 3

A16 3 or 4

A26 3 or 4

A30 3

A40 3

A45 4

A50 3 or 4

A63 3

A75 3 or 4

A95 3

A110 3

General technical data

Standards Devices complying with international standards IEC947-1 / 947-4-1 and European standards EN60 947-1 / 60 947-4-1 Electromagnetic compatibility (EMC) according to amendment A11 to IEC947-1; EN60 947-1 and amendment 2 to IEC947-4-1 See page V

Certifications approvals Air temperature close to contactor fitted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Mounting positions: (see diagram, page 1.20) Positions 1 to 5 Position 6 Operating altitude Shock withstand acc. to IEC68-2-27 and EN60068-2-27 Mounting position 1 (See page 1.20) Mounting
C1

C C C

25 to + 55 (0.85 1.1 Uc) 40 to + 55 (0.85 1.1 Uc) / 40 to + 70 (Uc) 60 to + 80 acc. to IEC 68-2-30 and 68-2-11 UTE C 63-100 specification II Ambient temperature 55C and control voltage 0.85 1.1 Uc Ambient temperature 55 70C and control voltage equal to Uc Ambient temperature 55C and control voltage 0.95 1.1 Uc Ambient temperature > 55C unauthorized 3000 1/2 sinusoidal shock for 11ms: no change in contact position

25 to +55 (0.85 1.1Uc) 25 to +70 (0.85 1.1Uc) 40 to +70 acc. to IEC 68-2-30

Contactors

A B1

B2

Shock direction:

A, C1, C2 B1 B2

: 20 g : 5g : 15 g acc. to IEC715 35 x 15 EN50 022 75 x 25 EN50 023 2 x M6 M8 slotted screw head with single connector 13 x 10 mm HC, M 8 hexagon socket screw with single connector 14 x 14 mm acc. to IEC715 and EN50 023 75 x 25

C2

Note: only on plate for A95 and A110

on mounting rail

acc. to IEC715 and EN50 022 35 x 7.5 mm 35 x 15 mm 2 x M4 (+,) pozidriv 2screw M 3.5 with cable clamp M4 with clamp M 5 with 2x(5.6x6.5mm) double connect.

by screws (not supplied) Connecting terminals (delivered in open position) Main poles

Coil terminals Built in aux. terminals

M 3.5 (+,-) pozidriv 2 screws with cable clamp (+,-) pozidriv 2 screw and cable clamp M 3.5 M4 min. max. 1.5 6 1.5 6 14 14 10 4.2 M 3.5 min. max. 2.5 16 2.5 16 2.5 10 2.5 10 min. - max. 1-4 0.75 2.5 0.75 2.5
1 1

Connecting capacity Main conductors (poles) Rigid solid ( 4 mm2) / rigid stranded ( 6 mm2) Flexible without cable end Bars or lugs: max. width hole 1 x mm2 2 x mm2 1 x mm2 2 x mm2 mm mm > 1 or 2 x mm2 1 x mm2 2 x mm2 min. max. 14 14 0.75 2.5 0.75 2.5 8 3.7 min. max. 6 50 6 25 6 35 6 16 min. max. 6 95 6 35 6 70 6 35 30 6 0.75 2.5 1 2.5 0.75 2.5 0.75 2.5 0.75 2.5

Auxiliary conductors (built in aux. terminals + coil terminals) Rigid solid Flexible without cable end Degree of protection acc. to IEC529, IEC947-1 and EN60529 Main terminals Coil terminals Auxiliary terminals

0.75 2.5 0.75 2.5

Protection against direct contact acc. to VDE0106 Part. 100 IP20 IP20 IP20 IP10

AC 1030 6/98

1 1 or 2 times 0.75 2.5 mm2 but with 0.75 and 1 mm2 cable end.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.22

ABB Control Inc.

IEC Technical data for AC operated A contactors

Magnet system characteristics
Type Number of poles Coil operating limits acc. to IEC947-4-1: 0.85 1.1 X Uc Drop out voltage in % of Uc Coil consumption Average pull in value 50 Hz 60 Hz 50/60 Hz1 50 Hz 60 Hz 50/60 Hz1 VA VA VA/VA VA/W VA/W VA/W 70 80 74/70 8/2 8/2 8/2 120 140 125/120 12/3 12/3 12/3 180 210 190/180 18/5.5 18/5.5 18/5.5 A9 3 or 4 A12 3 A16 3 or 4 A26 3 or 4 A30 3 A40 3 55C roughly 40 65 % A45 4 A50 3 or 4 A63 3 A75 3 or 4 A95 3

Technical data

A110 3

70C

Average holding value

350 450 410 / 365 22 / 6.5 26 / 8 27 / 7.5

Rated control circuit voltage Uc at 50 Hz at 60 Hz Operating time Between coil energization and: N.O. contact closing N.C. contact opening Between coil deenergization and: N.O. contact opening N.C. contact closing V V ms ms ms ms 10 26 7 21 4 11 9 16 8 21 6 18 4 11 7 14 20 690 24 600 8 27 7 22 4 11 7 14 10 25 7 22 7 15 10 18

Characteristics of A9 A40 contactor built in auxiliary contacts

(for additional auxiliary contact blocks: see page 1.17)
Rated operational voltage Ue Conventional free air thermal current Ith - 40CA Rated operational current Ie /AC-15 acc. to IEC947-5-1 24 127 V 220 240 V 380 440 V 500 V 690 V 24 V 48 V 72 V 125 V 250 V 16 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz d.c. d.c. d.c. d.c. d.c. A A A A A A/W A/W A/W A/W A/W Hz acc. to IEC 947-5-1 acc. to IEC 947-5-1 10 x Ie /AC-15 10 x Ie /AC-15 A for 1.0 s for 0.1 s 10 100A 140A after durability test: 5M 17V/ 5 mA 2 W
30 20 10 5 Million ops.

690

6 4 3 2 2 6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 25 400

Ie /DC-13 acc. to IEC947-5-1

Operational current frequency Rated making capacity Rated breaking capacity

Short circuit protection gG (gl) type fuses Rated short time withstand current Icw Insulating resistance at 500 V d.c. Min. switching capacity Non overlapping time between N.O. and N.C. contacts ms Heat dissipation per pole at 6 A Electrical durability Max. switching frequency AC-15 according to IEC947-5-1 making current: 10 x Ie with cos = 0.7 and Ue breaking current: Ie with cos = 0.4 and Ue The curve opposite shows the electrical durability of the built in auxiliary contacts with respect to the breaking current.

0.10

1200 cycles/h

3 2 1 0.5 0.3 0.2 0.1 0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10

AC 1030 6/98

This curve has been drawn for resistive and inductive loads up to 690 V, 40 - 60 Hz.

Breaking current (A)

1 50/60 Hz coils: voltage codes 80 to 88, see page 1.13.

CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

1.23

Contactors

Technical data

IEC Technical data for DC operated A contactors

Type Number of poles

BC9 3 or 4

BC16 3 or 4

BC25 3 or 4

BC30 3

AE45 4

AE50 3 or 4

AE63 3

AE75 3 or 4

AE95 3

AE110 3

Insulation characteristics
Rated insulation voltage Ui according to IEC947-4-1 and VDE0110 (Gr. C) according to UL/CSA Rated impulse withstand voltage Uimp. V V 690 600 6 kV 1000 600 1000 600 8 kV 1000 600 8 kV

Main pole utilization characteristics

Rated operational voltage Ue Conventional free air thermal current Ith acc. to IEC947-4-1, open contactors with conductor cross sectional area Rated operational current Ie/AC1 for air temperature close to contactor 40C V A mm2 26 4 690 28 4 45 6 690 65 10 100 35 1000 100 35 125 50 125 50 145 50 1000 160 70

with conductor cross sectional area Utilization category AC-3 for air temperature close to contactor 55C Rated operational current Ie /AC-3 (1)

40C 55C 70C

A A A mm2

22 20 17 2.5

28 25 23 4

45 40 32 6

55 45 36 6

70 60 50 25

100 85 70 35

115 95 80 50

125 105 85 50

145 135 115 50

160 145 130 70

Contactors

3 phase motors

M 3

220 230 240 V 380 400 V 415 V 440 V 500 V 690 V 1000 V 220 230 240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V

A A A A A A A kW kW kW kW kW kW kW Hz

9 9 9 9 7 6 2.2 4 4 4 4 4

16 16 16 16 13 8 4 7.5 7.5 7.5 7.5 5.5

25 25 25 20 17 13 6.52 11 11 11 11 11

331 30 30 27 23 18 9 15 15 15 15 15

40 37 37 37 33 25 11 18.5 18.5 22 22 22

53 50 50 45 45 35 23 15 22 25 25 30 30 30 25 400

65 65 65 65 55 43 25 18.5 30 37 37 37 37 33

75 75 72 70 65 46 28 22 37 40 40 45 40 37

96 96 96 93 80 65 30 25 45 55 55 55 55 40

110 110 110 100 100 82 30 30 55 59 59 59 75 40

Rated operational power AC-3 (1) 1500 r.p.m. 50 Hz or 1800 r.p.m. 60 Hz 3 phase motors

M 3

Rated frequency limits Mechanical durability in millions of operating cycles Max. mechanical switching frequency Max. electrical switching frequency Electrical durability Rated making capacity AC-3 according to IEC947-4-1 Rated breaking capacity AC-3 according to IEC947-4-1 Max. breaking capacity with cos j = 0.45 (cos j = 0.35 for Ie > 100 A) Short-circuit protection for contactors without thermal O/L relay Motor protection excluded3 Ue 500 V a.c. gG (gl) type fuses Rated short-time withstand current Icw at 40C ambient temperature, in free air, from cold state Heat dissipation per pole 1s 10 s 30 s 1 min 15 min Ie /AC-1 Ie /AC-3 at 440V at 690V for AC-1 for AC-3 for AC-2, AC-4

10 cycles/h cycles/h cycles/h cycles/h 6000 600 1200 300

10 3000 600 600 150 see page 1.27 1.30 10 x Ie / AC-3 8 x Ie / AC-3

10 3600 300 300 150

10 3600 300 300 150

12 x Ie / AC-3 8 x Ie / AC-3 900 490 1160 800

A A

200 120

315 210

380 290

A A A A A A W W

25 200 90 50 40 22 0.55 0.10

32/35 280 130 70 50 28 1.5 0.4

50 350 200 110 90 45 2.4 0.6

63 400 250 150 120 55 2.2 0.6

80 1000 650 370 250 100 2.5 0.65

100 1000 650 370 250 100 5 1.3

125 1000 650 370 250 115 6.5 1.5

160 1000 650 370 250 125 7 2

160 1320 800 500 350 160 6.5 2.7

200 1320 800 500 350 175 7.5 3.6

AC 1030 6/98

1 32 A at 240V 2 7.5 kW at 240V 3 For the protection of motor starters against short circuits, please consult us.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.24

ABB Control Inc.

IEC Technical data for DC operated A contactors

Technical data

Type Number of poles

BC9 3 or 4

BC16 3 or 4

BC25 3 or 4

BC30 3

AE45 4

AE50 3 or 4

AE63 3

AE75 3 or 4

AE95 3

AE110 3

General technical data

Standards Devices complying with international standards IEC947-1 / 947-4-1 and European standards EN60 947-1 / 60 947-4-1 Electromagnetic compatibility (EMC) according to amendment A11 to IEC947-1; EN60 947-1 and amendment 2 to IEC947-4-1 See pg V C C C -25 to +50 (0.85 to 1.1 Uc) -40 to +55(0.85 to 1.1 Uc) / +55 to +70(Uc) -60 to +80 -25 to +50 (0.85 to 1.1 Uc) -40 to +55 (0.85 to 1.1 Uc) / +55 to +70(Uc) -60 to +80 -25 to +55 (0.85 to 1.1Uc) -25 to +70 (0.85 to 1.1Uc) -40 to +70

Certifications approvals Air temperature close to contactor with a thermal O/L relay mounted without thermal O/L relay mounted for storage Climatic withstand Mounting positions: (see drawing page 1.20)

according to IEC 68-2-30 and 68-2-11 UTE C 63-100 specification II - 55 C: 0.85 to 1.1 Uc - = 55 to 70 C: Uc - 55 C: 0.95 to 1.1 Uc - > 55 C: not acceptable Position 5: see tables p. 1.19 Positions 1,3 ,4 Positions 2,6 m
C1

Operating altitude Shock withstand acc. to IEC68-2-27 and EN60068-2-27 Mounting position 1 (See page 1.20) Mounting

3000 1/2 sinusoidal shock for 11ms: no change in contact position

A B1

B2

Shock direction:

C2

A, C1, C2 : 20 g B1 : 5g B2 : 15 g Note: only on plate for A95 and A110 according to IEC715 and EN50 022 35 x 7.5 mm 35 x 15 mm 2xM4 (+,-) pozidriv 2 screw with cable clamp M 3.5 M4 M5 according to IEC715 35 x 15 EN50 022 75 x 25 EN50 023 2xM6 M8 slotted screw head with single connector 13 x 10 mm HC, M8, hexagon socket screw with single connector 14 x 14 mm acc. to IEC715 and EN 50 023 75 x 25

on mounting rail

by screws (not supplied) Connecting terminals (delivered in open position) Main poles

Coil terminals Built in aux. terminals

M 3.5 (+,-) pozidrive 2 screw with cable clamp (+,-) pozidriv 2 screw with cable clamp M 3.5 M4 min. max. min. max. 1.5 6 1.5 6 1.5 4 1.5 4 8 3.7 2.5 10 2.5 10 2.5 6 2.5 6 10 4 min. max. 14 1 2.5 0.75 2.5 Protection against direct contact according to VDE 0106 Part. 100 IP10 IP20 IP10 IP10 IP20 IP20 min. max. 6 50 6 25 6 35 6 16 13 5 min. max. 6 95 6 35 6 70 6 35 30 6

Connecting capacity Main conductors (poles) Rigid solid ( 4 mm2) / rigid stranded ( 6 mm2) Flexible without cable end Bars or lugs: Auxiliary conductors (built in auxiliary terminals + coil terminals) Rigid solid Flexible without cable end1 Degree of protection acc. to IEC529, IEC947-1 and EN60529 Main terminals Coil terminals Auxiliary terminals 1 x mm2 2 x mm2 1 x mm2 2 x mm2 max. width hole 1 or 2 x mm2 1 x mm2 2 x mm2 min. max. 14 14 1 2.5 0.75 2.5 mm mm >

min. max. 0. 75 2.5 min. max. 0.75 2.5

AC 1030 6/98

1 Except auxiliary built into BC 25: 0.75 4 mm2

CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

1.25

Contactors

Positions 1 to 5 - 55 C: 0.85 to 1.1 Uc - = 55 to 70 C: Uc Position 6 - 55 C: 0.95 to 1.1 Uc - > 55 C: not acceptable

Technical data

IEC Technical data for DC operated A contactors

Magnet system characteristics

Type Number of poles Coil operating limits acc. to IEC947-4-1: 0.85 to 1.1 X Uc Drop out voltage % of Uc Coil consumption (average value) pull in, from cold state holding, from warm state Rated control circuit voltage Uc V Operating time Between coil energization and: N.O. contact closing N.C. contact opening Between coil de-energization and: N.O. contact opening N.C. contact closing ms ms ms ms 6 250 50 75 45 70 15 30* 17 32* 12 250 13 30 10 27 5 15* 8 18* 12 250 15 25 12 22 15 20* 18 23* W W 7 7 200 4 400 2.4 BC9 3 or 4 BC16 3 or 4 BC25 3 or 4 BC30 3 55C roughly 15 40 % AE45 4 AE50 3 or 4 AE63 3 AE75 3 or 4 AE95 3 AE110 3 70C

The curve opposite shows the electrical durability of the built in auxiliary contacts with respect to the breaking current.

Million ops.

Contactors

*The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor.

Characteristics of BC9 BC25 contactor built in auxiliary contacts

Rated operational voltage Ue Conventional free air thermal current Ith Rated operational current Ie /AC-15 acc. to IEC947-5-1 24 127 V 220 240 V 380 440 V 500 V 690 V 24 V 48 V 72 V 125 V 250 V 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz d.c. d.c. d.c. d.c. d.c. V A A A A A A A/W A/W A/W A/W A/W Hz acc. to IEC947-5-1 acc. to IEC947-5-1 A for 1.0 s for 0.1 s 690 10 6 4 3 2 2 6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 25 400 10 x Ie /AC 15 10 x Ie /AC 15 10 50 A 100 A after durability test: 5 M 24V / 5 mA ms W 1200 cycles/h
30 20 10 5 3 2 1 0.5 0.3 0.2 0.1 0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10

Ie /DC-13 acc. to IEC947-5-1

Operational current frequency Rated making capacity Rated breaking capacity Short circuit protection gG (gl) type fuses Rated short time withstand current Icw Insulation resistance at 500 V d.c. Min. switching capacity Non overlapping time between N.O. and N.C. contacts Heat dissipation per pole at 6 A Electrical durability Max. switching frequency AC-15 according to IEC947-5-1 making current: 10 x Ie with cos = 0.7 and Ue breaking current: Ie with cos = 0.4 and Ue

2 0.15

This curve has been drawn for resistive and inductive loads up to 690 V, 40 60 Hz.

Breaking current (A)

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.26

ABB Control Inc.

Contactor utilization categories & electrical durability AC-1

Electrical durability for AC-1 utilization category, ambient temperature 55C
Switching non-inductive or slightly inductive loads. The breaking current Ie for AC-1 is equal to the rated operational current of the load.

Technical data

Millions of operations 10

9 7 5 3 1 9 7 5 3

0.5

0.3 0.2

9 7 5 3 1

1 3 5 7 9

1 3 5 7 9

0.1 2 3 5 10 20 24 30 50 100 200 300 Rated operational current Ie (A)

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.27

Contactors

A6 3 A7 5 A9 5 A1 10

A3 0 A4 0

A4 5 A5 0

A1 6

A2 6

A9 A1

Technical data

Contactor utilization categories & electrical durability AC-3

Electrical durability for utilization category AC-3 - Ue 440V

Switching cage motors; starting and switching off running motors. The breaking current Ie for AC-3 is equal to the rated operational current Ie, (Ie = motor full load current)
A1 6 A2 6 A4 0 A1 2 A9 A5 0 A1 10 A3 0 A6 3 A7 5 A9 5

Millions of 10 operations

2 1.5 1

9 7 5 3 1 9 7 5 3 1

A6 3 A7 5 A9 5

A9

A1

A1

A2

A3

A4

A5

Millions of 10 operations

3 2
9 7 5 3

9 7 5 3 1

0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.3 0.2

A1

10

Contactors
CONTACTORS:

0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.3
1 3 5 7 9 1 3 5 7 9

0.2 2 3 5 10 20 30 50 79 100 200 300 Rated operational current Ie (A)

Electrical durability for utilization category AC-3 - 440V < Ue 690V

Switching cage motors; starting and switching off running motors. The breaking current Ie for AC-3 is equal to the rated operational current Ie, (Ie = motor full load current)

AC 1030 6/98

2
Description: 1.1 1.3

5
Selection: 1.4 1.8

10

20

30

50

100

200
Motor data: 1.31

300
Dimensions: 1.32 1.42

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Rated operational current Ie (A)

1.28

ABB Control Inc.

Contactor utilization categories & electrical durability AC-4

Electrical durability for utilization category AC-4 - Ue 440V
Maximum number of AC-4 operations: 300 per hour for A9 - A110 contactors

Technical data

Switching cage motors; starting, reverse operation and step-by-step operation. The breaking current Ie is equal to 6 x Ie, where Ie is the motor rated operational current (Ie = motor full load current)

2 A1 6

A4

A5

A3

A6

A9

A1

A7

5 A9 5

A2

Millions of 10 operations 5 3 2 1 0.5 0.3 0.2 0.1

9 7 5 3 1
9 7 5 3 1 9 7 5 3 1

0.05 0.03 0.02 0.01

9 7 5 3 1
9 7 5 3 1

1 3 5 7 9

1 3 5 7 9

0.005 2 3 5 10 20 30 50 100 200 300 500 510 1000

Breaking current Ic (A)

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.29

Contactors

9 7 5 3

A1

10

Technical data

Contactor utilization categories & electrical durability AC-4

Electrical durability for utilization category AC-4 - 440V < Ue 690V

Maximum number of AC-4 operations: 300 per hour for A9 - A110 contactors Switching cage motors; starting, reverse operation and step-by-step operation. The breaking current Ie is equal to 6 x Ie, where Ie is the motor rated operational current (Ie = motor full load current)
A1 6 A2 6 A3 0 A4 0 A5 0 A6 3 A7 5 A9 5 A1 10
1 3 5 7 9

Millions of operations

10 5 3 2
9 7 5 3 1
9 7 5 3 1

1 0.5 0.3 0.2 0.1 0.05 0.04 0.03 0.02 0.01

9 7 5 3 1

9 7 5 3 1

A9 A1

Contactors
CONTACTORS:

9 7 5 3 1

9 7 5 3 1

1 3 5 7 9

0.005 2 3 5 10 20 30 50 100 200 300 500 1000 427 Breaking current Ic (A)

AC 1030 6/98

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.30

ABB Control Inc.

Motor data
Technical data

Ampere ratings of 3 phase, AC induction motors1

110 120V Horse power Single phase Two phase Three phase Single phase 220 240V Two phase Three phase 380 415V12 Single phase Three phase Single phase 440 480V Two phase Three phase Single phase 550 600V Two phase Three phase

1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500

3.0 3.8 4.4 5.8 7.2 9.8 13.8 16.0 20.0 24.0 34.0 56.0 80.0 100.0 135.0

4.0 4.8 6.4 9.0 11.8 16.6 26.4 38.0 48.0 72.0 94.0 118.0 138.0 180.0 226.0

4.4 6.4 8.4 12.0 13.6 19.2 30.4 44.0 56.0 84.0 108.0 136.0 160.0 208.0 260.0

1.5 1.9 2.2 2.9 3.6 4.9 6.9 8.0 10.0 12.0 17.0 28.0 40.0 50.0 68.0 88.0 110.0 136.0 176.0 216.0

2.0 2.4 3.2 4.5 5.9 8.3 13.2 19.0 24.0 36.0 47.0 59.0 69.0 90.0 113.0 133.0 166.0 218.0

2.2 3.2 4.2 6.0 6.8 9.6 15.2 22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0 192.0 248.0 312.0 360.0 480.0 602.0

1.0 1.2 1.4 1.8 2.3 3.2 4.5 5.1 6.4 7.7 10.9 17.9 27.0 33.0 44.0 56.0 70.0 87.0 112.0 139.0

1.3 1.8 2.3 3.3 4.3 6.1 9.7 14.0 18.0 27.0 34.0 44.0 51.0 66.0 83.0 103.0 128.0 165.0 208.0 240.0 320.0 403.0 482.0 560.0 636.0 786.0

2.5 3.5 4.0 5.0 6.0 8.5 14.0 21.0 26.0 34.0 44.0 55.0 68.0 88.0 108.0

1.0 1.2 1.6 2.3 3.0 4.2 6.6 9.0 12.0 18.0 23.0 29.0 35.0 45.0 56.0 67.0 83.0 109.0 135.0 156.0 208.0

1.1 1.6 2.1 3.0 3.4 4.8 7.6 11.0 14.0. 21.0 27.0 34.0 40.0 52.0 65.0 77.0 96.0 124.0 156.0 180.0 240.0 302.0 361.0 414.0 477.0 590.0

2.0 2.8 3.2 4.0 4.8 6.8 11.2 16.0 20.0 27.0 35.0 44.0 54.0 70.0 86.0

0.8 1.0 1.3 1.8 2.4 3.3 5.3 8.0 10.0 14.0 19.0 24.0 28.0 36.0 45.0 53.0 66.0 87.0 108.0 125.0 167.0

0.9 1.3 1.7 2.4 2.7 3.9 6.1 9.0 11.0 17.0 22.0 27.0 32.0 41.0 52.0 62.0 77.0 99.0 125.0 144.0 192.0 242.0 289.0 336.0 382.0 472.0

AC 1030 6/98

1 To obtain full load currents for 200V and 208V motors, increase corresponding 220 240V ratings by 15 percent and 10 percent. 2 To obtain full load currents for 265V and 277V motors, decrease corresponding 220 240V ratings by 13 percent and 17 percent.
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

ABB Control Inc.

1.31

Contactors

Dimensions

Approximate dimensions for 3 pole, AC operated A contactors & starters A9 A16

2.91
74

00.00
00.00

Inches
Millimeters

A9 A16 Contactor, 3 pole, AC operated

2.68
68

0.22 1.73
44 5.5

1.38
35

2.91
74

2.36
60

1.97
50

0.18
4.5

A9 A16 + VM5 or VE5 Mechanically interlocked contactor, 3 pole, AC operated

2.91
74

Contactors
2.91
74

5.50
139.7

2.68
68

4.06
103

0.22
5.5

1.38
35

2.32
59

2.36
60

1.97
50

0.18
4.5

A9 A16 + TA25 Starter, 3 pole, AC operated

2.91
74

2.68
68

1.73
44

0.22
5.5

1.38
35

2.91
74

2.36
60

1.97
50

3.46
88

133.5

5.26 0.18
4.5
RESET

0.14
3.5

0.24
6

3.74
95

A9 16 + VM5 or VE5 + TA25 Reversing starter, 3 pole, AC operated

2.91
74

5.50
139.7

2.68
68

4.06
103

0.22
5.5

1.38
35

2.32
59

2.91
74

2.36
60

1.97
50

3.46
88

5.26
133.5

0.18
4.5
RESET

0.14
3.5

AC 1030 6/98

0.24
6

3.74
95

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.32

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for 3 pole, AC operated A contactors & starters A26

3.69
93.6

Dimensions

A26 Contactor, 3 pole, AC operated

2.13
54

3.44
87.3

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A26 + VM5 or VE5 Mechanically interlocked contactor, 3 pole, AC operated

4.03
102 93.6

5.25
133.4

3.44
87.3

4.64
117.9

4.84
123.0

0.35
9

2.32
59

0.22
5.5

133.4

5.25 3.54
90

4.64
117.9

2.76 3.15
70 80

0.17
4.2

1.77

A26 + TA25 Starter, 3 pole, AC operated

3.69
93.6

45

2.72
69

3.44
87.3

2.13
54

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

4.10
104.2

5.79
147

0.17
4.2
RESET

0.53
13.5

0.24
6

4.31
109.5

A26 + VM5 or VE5 + TA25 Reversing starter, 3 pole, AC operated

4.03
102

3.69
93.6

5.25
133.4

3.44
87.3

4.64
117.9

4.84
123.0

0.35
9

2.32
59

0.22
5.5

5.25
133.4

174.5

6.87 5.79
147

3.54
90

4.64
117.9

2.76 3.15
70 80

4.10
104.2

AC 1030 6/98

RESET

0.17
4.2

0.52 0.24
13.5

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19 4.31

109.5

Technical data: 1.20 1.30 1.77

45

Motor 2.72 data: 1.31

69

Dimensions: 1.32 1.42

ABB Control Inc.

1.33

Contactors

3.69

Dimensions

Approximate dimensions for 3 pole, AC operated A contactors & starters A30 & A40
4.26
108.3

00.00
00.00

Inches
Millimeters

A30 & A40 Contactor, 3 pole, AC operated

4.02
102

2.13
54

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A30 & A40 + VM5 or VE5 Mechanically interlocked contactor, 3 pole, AC operated
4.60
117

5.25
133.4

4.64
117.9

Contactors
CONTACTORS:

4.26
108.3

4.84
123.0

4.02
102

2.32
59 9

0.22
5.5

0.35

133.4

5.25 3.54
90

4.64
117.9

2.76 3.15
70 80

0.17
4.2

A30 & A40 + TA25 Starter, 3 pole, AC operated

2.13
54

1.77
4.26
108.3

45

2.72
69

4.02
102

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

4.20 6.44
163.5 TA25DU32 ONLY

5.87
149

106.7

0.17
4.2
RESET

0.35
8.8

0.24
6

4.08
104

A30 & A40 + TA42 Starter, 3 pole, AC operated

4.26
108.3

4.02
102

2.13
54

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

4.09
104

154.5

6.08

0.17
4.2
RESET

0.33
8.3

AC 1030 6/98

0.24
6

4.43
112.5

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.34

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for 3 pole, AC & DC operated A contactors & starters A30 A(E)75
4.60
117

Dimensions

A30 & A40 + VM5 or VE5 + TA25 Reversing starter , 3 pole, AC operated
5.25
133.4

4.64
117.9

4.26
108.3

4.84
123.0

4.02
102

2.32
59 9

0.22
5.5

0.35

133.4

5.25 3.54
90

4.64
117.9

2.76 3.15 4.20

70 80 106.7

7.25
191

6.44
163.5 TA25DU32 ONLY

5.87
149

RESET

0.17
4.2

0.35
8.8

0.24
6

4.08
104

1.77
45

2.72
69

A30 & A40 + VM5 or VE5 + TA42 Reversing starter , 3 pole, AC operated

4.60 5.25
133.4 117

4.64
117.9

4.26
108.3

4.84
123

4.02
102

2.32
59 9

0.22
5.5

0.35

5.25
133.4

3.54
90

4.64
117.9

2.76 3.15 4.09

70 80 104

154.5

6.08

RESET

0.17
4.2

0.33
8.3

1.77
45

2.72
69

A(E)50 A(E)75 Contactor, 3 pole, AC & DC operated

4.25
108

4.00
101.5

2.76
70

0.39
10

2.36
60

4.33
110

3.94 3.54
100 90

AC 1030 6/98

0.24
6.2

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.35

Contactors

Dimensions

Approximate dimensions for 3 pole, AC & DC operated A contactors & starters A(E)50 A(E)75
4.54
115.3

00.00
00.00

Inches
Millimeters

A(E)50 A(E)75 + VM5 or VE5 Mechanically interlocked contactor, 3 pole, AC & DC operated
6.00
152.5

6.62
168.2

4.25
108

6.10
155

4.00
101.5

3.00
76.3

0.22
5.5

0.39
10

6.50
165

5.87 4.33
110 149

3.54
90

3.94
100

Contactors

0.24
6.2

2.36

A(E)50 A(E)75 + TA75 Starter, 3 pole, AC & DC operated

4.25
108

60

3.35
85

4.00
101.5

2.76
70

0.39
10

2.36
60

4.33
110

3.94
100

3.54 4.88 90
124

6.93
176

0.24
6.2
RESET

0.62
15.8

0.24
6

4.45
113

A(E)50 A(E)75 + VM5 or VE5 + TA75 Reversing starter, 3 pole, AC & DC operated
4.54
115.3

6.62
168.2

4.25
108

6.00
152.5

6.10
155

4.00
101.5

3.00
76.3

0.22
5.5

0.39
10

165

6.50

3.54 4.33
110

5.87
149

90

3.94 4.88
100 124

8.25
209.5

6.93
176

RESET

0.24
6.2

AC 1030 6/98

0.24
6

0.62 4.45
15.8 113

2.36
Technical data: 1.20 1.30
60 Motor data: 1.31

3.35
85

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Dimensions: 1.32 1.42

1.36

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for 3 pole, AC & DC operated A contactors & starters A(E)95 & A(E)110
4.86
123.5

Dimensions

A(E)95 & A(E)110 Contactor, 3 pole, AC & DC operated

4.61
117

3.54
90

0.39
10

3.07
78

5.35
136

5.83
148

4.96
126

0.24

A(E)95 & A(E)110 + VE5 Mechanically interlocked contactor, 3 pole, AC & DC operated
8.70
221

6.2

5.17
131

7.91
200.1

7.68
195

4.86
123.5

3.90
99

0.31
8

0.39
10

8.10
205.7

4.33
148

7.28
185

4.96
126

5.35
136

0.24
6.2

3.07

4.13
105

A(E)95 & A(E)110 + TA80 Starter, 3 pole, AC & DC operated

4.86
123.5

78

4.61
117

3.54
90

0.39
10

3.07
78

5.35
136

4.96
126

6.38
162

8.43
214

0.24
6.2
RESET

1.00
25.4

AC 1030 6/98

0.24
6

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 114 1.19

4.49

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.37

Contactors

Dimensions

Approximate dimensions for 3 pole, AC & DC operated A contactors & starters A(E)95 & A(E)110
4.86
123.5

00.00
00.00

Inches
Millimeters

A(E)95 & A(E)110 + TA110 Starter, 3 pole, AC & DC operated

4.61
117

3.54
90

0.39
10

3.07
78

5.35
136

4.96
126

6.93
176

10.16
258

Contactors
0.24
6

0.24
6.2
RESET

0.98
25

5.16
131

A(E)95 & A(E)110 + VE5 + TA80 Reversing starter, 3 pole, AC & DC operated
8.70
221

5.17
131

7.91
200.1

7.68
195

4.86
123.5

3.90
99 10

0.31
8

0.39

205.7

8.10 4.33
148

4.96 7.28
185 126

5.35
136

9.97
248

6.38 8.43
214

162

RESET

0.24
6.2

0.98 0.24
6 25

4.49
114

3.07
78

4.10
104

A(E)95 & A(E)110 + VE5 + TA110 Reversing starter, 3 pole, AC & DC operated
8.70
221

5.17
131

7.91
200.1

7.68
195

4.86
123.5

3.90
99 10

0.31
8

0.39

205.7

8.10 4.33
148

4.96
126

7.28
185

5.35
136

11.45
290

6.93 10.16
258 176

0.24
RESET

AC 1030 6/98

6.2

0.98
25

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

0.24 6 Accessories: 1.9 1.19 5.16

131

Technical data: 1.20 1.30 3.07

78

Motor data: 1.31 4.13

105

Dimensions: 1.32 1.42

1.38

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for 4 pole, AC & DC operated A contactors & starters A9 A(E)75
2.91
74

Dimensions

A9 A16 Contactor, 4 pole, AC operated

2.68
68

0.22 1.73
44 5.5

1.38
35

2.91
74

2.36
60

1.97
50

0.18
4.5

A26 Contactor, 4 pole, AC operated

2.13
54

3.69
93.6

3.44
87.3

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A(E)45 Contactor, 4 pole, AC & DC operated

4.71
119.5

4.45
113

3.62
92

0.39
10

3.23
82

4.33
110

3.94 3.54
100 90

0.24
6.2

A(E)50 A(E)75 Contactor, 4 pole, AC & DC operated

4.25
108

4.00
101.5

2.76
70

0.39
10

2.36
60

4.33
110

3.94 3.54
100 90

AC 1030 6/98

0.24
6.2

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.39

Contactors

Dimensions

Approximate dimensions for 3 & 4 pole, DC operated BC contactors BC9 BC30

00.00
00.00

Inches
Millimeters

BC9 & BC16 Contactor, 3 & 4 pole, DC operated

4.48 4.26
108.0 114.0

0.18
4.5

3.18
81.0

2.76
70.0

2.36
60.0

0.35 1.75
44.0 9.0

1.38
35.0

Contactors

0.24
5.5

BC25 Contactor, 3 & 4 pole, DC operated

4.68
119.0

1.77
45.0

2.76 3.34
84.8 70.0

2.36
60.0

0.35 2.12
54.0 9.0

0.24
5.5

BC30 Contactor, 3 pole, DC operated

6.34
161.0

4.72

120.0

1.77
45.0

3.15 3.55
90.0 80.0

2.76
70.0

2.13
54.0

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

1.40

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for A & BC contactors Accessories for A9 A(E)110; BC9 BC30

Dimensions

A9 - A(E)110 BC9 - BC30 A B C

SIDE MOUNTED AUXILIARY

SINGLE POLE TOP MOUNTED AUXILIARY

FOUR POLE TOP MOUNTED AUXILIARY

ON-POSITION LATCH

PNEUMATIC TIMER

MECH INTERLOCK D.C. OPERATED

TYPE A9-16 A26 A30-40 A50-75 AE50-75 A45 A95-110 AE95-110 BC9, BC16 BC25 BC30 IN
MM

A 2.20
56

B 3.96
100.5

C 4.21
107

D 5.71
145

E 5.00
127

F
5.04 128

IN
MM

2.20
56

4.72
119.8

4.97
126.3

6.47
164.3

5.76
146.3

IN
MM

2.20
56

5.30
134.5

5.55
141

7.05
179

6.34
161

IN
MM

3.23
82

5.27
133.9

5.52
140.3

7.03
178.5

6.32
160.4

IN
MM

4.09
104

5.73
145.5

5.98
152

7.48
190

6.77
172

IN
MM

4.02
102

5.91
150

6.16
156.5

7.28
185

6.58
167

IN
MM

5.53
140.5

5.79
147

IN
MM

5.77
146.5

6.02
153

7.52
191

6.81
173

5.28 134 5.51 140

IN
MM

AC 1030 6/98

CONTACTORS:

Description: 1.1 1.3

Selection: 1.4 1.8

Accessories: 1.9 1.19

Technical data: 1.20 1.30

Motor data: 1.31

Dimensions: 1.32 1.42

ABB Control Inc.

1.41

Contactors

Notes
Dimensions

00.00
00.00

Inches
Millimeters

Contactors
AC 1030 6/98
CONTACTORS: Description: 1.1 1.3 Selection: 1.4 1.8 Accessories: 1.9 1.19 Technical data: 1.20 1.30 Motor data: 1.31 Dimensions: 1.32 1.42

1.42

ABB Control Inc.

DLA starters
DLA

DLA starters
General information
The construction of DLA starters is based on ABB A Line contactors. The mounting plate, including a built-in A contactor, is designed to integrate an ABB manual motor starter type MS325. Starters can be easily made with protection against overloads and short-circuits (Type I or Type II coordination). The technical characteristics of these devices are identical to A Line contactors. The advantages are as follows: Simplified installation: DLA starters mount onto 35 x 15 mm exclusively DIN rail (EN 50022) Direct mounting of manual motor starter MS 325 Contactor coil terminals accessible on lower side. High performance as a result of the combination of the MS325 manual motor starter with high breaking capacity and the new A Line contactor ensuring high electrical durability. Accessory types: on manual motor starter: set of bus bars, external operating mechanism, padlock holder, auxiliary contact, undervoltage coil, shunt trip, etc.

Manual motor starters

General information
Type MS325 Suitable for use with 3-phase motors up to 25 FLA UL listed & CSA certified for 1200A group motor installation with fuses or breaker 14 setting ranges from 0.1 to 25 amps Up to 30kA or 85kA with no backup fuse required 35mm DIN rail snap-on mounting Terminals supplied in the open position High vibration resistance Compact size Wide range of accessories Easy field wiring for single phase applications Internal magnetic trips Screwdriver guide holes Touch safe design: All connection terminals are protected against accidental touch Adjustable ambient compensated Class 10 overload relay (-20C to +55C open, -20C to +45C enclosed) Enclosures with the following accessories Padlock attachment Pilot light Meets UL, CSA, VDE & IEC international standards Modular design Accessories include: Additional auxiliary contact block (1 N.O. & 1 N.C.) Undervoltage trip Three phase connecting bus bars Through the door operator Shunt trip

Types of coordination
IEC standard 947-4-1 (EN 60 947-4-1) defines two types of coordination according to the anticipated level of service continuity. The admissible damage limits for the control gear are defined. Coordination Type I: In the event of a short-circuit, the contactor or starter causes no danger to persons or facilities, and cannot function thereafter without repairs being made or parts being replaced. Coordination Type II: In the event of a short-circuit, the contactor or starter causes no danger to persons or facilities, and must be able to function thereafter. Light welding of contacts is possible.

Index
DLA Starter general information ........ Selection ............................................. MS325 General information ............... MS325 Accessories ............................ MS325 Technical data ....................... Approximate dimensions ....................
DLA STARTERS: General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4

AC 1030 6/98

2.1 2.2 2.3 2.4 2.5 2.6

MS325 Technical data: 2.5 2.6

DLA Dimensions: 2.7

ABB Control Inc.

2.1

DLA starters

DLA

DLA starters Type MS325 manual motor starter & DLA9 DLA 26 module

+
MS325-1.0 DLA9-30-84

=
DLA starter

Manual motor starters

Thermal setting range (amps) Single-phase horsepower ratings1 120V 240V 3-phase horsepower ratings 240V 480V 600V Branch CPD 2 Maximum fuse size Maximum MCCB size Catalog number List price DLA module catalog number List price

MS325
0.10 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 1/8 1/4 1/3 1/2 1 1.5 2 1/10 1/6 1/3 1/2 1 2 2.5 3 3 1/2 1 1.5 2.5 3 5 5 7.5 1/2 3/4 1 2 3 5 7.5 10 10 15 1/2 3/4 1.5 3 5 7.5 10 10 15 20 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A MS325-0.16 MS325-0.25 MS325-0.40 MS325-0.63 MS325-1.0 MS325-1.6 MS325-2.5 MS325-4.0 MS325-6.3 MS325-9.0 MS325-12.5 MS325-16 MS325-20 MS325-25 $ 96 DLA9-30-84 110 $ 117

DLA starters
2.2

6.3 9.0 9.0 12.5 12.5 16 16 20 20 25

128 141 149

DLA9-30-84 DLA12-30-84 DLA16-30-84 DLA16-30-84 DLA26-30-84

117 131 153 153 234

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for a DLA9 starter: DLA9-30-80 Ordering instructions: MS325 manual motor starters & DLA module must be ordered separately and assembled by customer.

Coil voltage selection chart

Volts 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 81 83 84 84 34 80 42 48 86 51 55 50 81 83 84 80 85 86 55 For other voltages, see page 1.13 Hz 12

Ordering instructions
The MS325 manual motor starters and the DLA module must be ordered separately and assembled by customer.

Accessories for DLA starters

Accessories for DLA starters are the same as accessories for the corresponding A contactor size: DLA9 same accessories as A9 contactors DLA12 same accessories as A12 contactors DLA16 same accessories as A16 contactors DLA28 same accessories as A28 contactors

AC 1030 6/98

Single phase motor ratings are based upon wiring all three poles in series. In group motor applications, use the lowest maximum fuse or MCCB size.
DLA STARTERS: General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4 MS325 Technical data: 2.5 2.6 DLA Dimensions: 2.7

Discount schedule MA MS325 Discount schedule AA DLA

ABB Control Inc.

General information MS325 Manual motor starters

Group motor applications
The need for individual short circuit protective devices such as fuses is eliminated with group motor applications, saving installation expense and panel space. ABB Line manual motor starters are UL Listed and can be used in group installations of motors.

DLA

branch using NEC Table 430-150 on the right. Select fuse from NEC Table 240-6 below. Where Imax falls between two fuse ampere ratings NEC 430-53 (c) permits going to the next high ampere rating. 2. Motor starter & protector selection Select the proper MS325 catalog number for each motor load from page 2.2 based on the actual motor full load current (FLA) using the "Thermal setting range" column for reference.

Single motor applications

ABB Line manual motor starters provide overload protection as required by Article 430 of the National Electrical Code. Control is provided by manual operation of the contacts; overload protection is provided by an adjustable bimetallic trip mechanism.

3. MS325 Interruption ratings

Using the Interruption ratings table on page 2.5, identify the system application voltage and interrupting capacity for the type of fuse selected in step 1 above. NEC 240-6 Standard fuse amperes 15, 20, 25, 30, 40, 45, 50, 60, 70, 80, 90, 110, 125, 150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000, 1200, 1600 Examples: Select components for protecting the following 3-phase, 460VAC, squirrel cage induction motors. The nameplate data are: 1/2 HP, 1.0 FLA; 3 HP, 4.8 FLA; 5 HP, 7.6 FLA; 7.5 HP, 11 FLA; 10 HP, 14 FLA Example: Using fused disconnect Imax = 175% x 14 + (11 + 7.6 + 4.8 + 1) = 48.9A Fuse rating using Table NEC 240-6 = 50A Minimum disconnect size = 115% x Total FLA NEC 430-150 table = 115% x (14+ 11 + 7.6 + 4.8 + 1) = 44.16 Disconnect for 50A fuses is ok. Note: Refer to NEC 310-1 and NEC 430-53(d) for cable sizing. For full load currents of 208 and 200 volt motors, increase the corresponding 230 volt motor full-load current by 10% and 15%, respectively.

Selection
Group installation is an approach to building multi-motor control systems in accordance with Section 430-53 of the National Electrical Code. The selection of components used in group installations is a simple process which consists of several steps. First is the selection of the appropriate fuse as Branch Circuit Protective Device (BCPD). Second is the selection of the appropriate motor starter and protector. Third, the selected MS325 must be checked for UL listing with the selected BCPD and the available short circuit current at the application location. 1. Fused disconnect Calculate maximum fuse size according to NEC 430-53 (c). Imax (fuse size) = 175% x FLC (full load current for largest motor) + the sum of FLC (full load current for largest motor) + the sum of FLC values for other motors on that

MS325 data
Motor rating at 460V Horsepower FLA, AC3 MS325 Contactor

NEC Table 430-150 full load current, 3ph AC motor

Induction type squirrel cage & wound rotor Horsepower 230V amps 460V amps 575V amps

1/2 3 5 7.5 10

1.0 4.8 7.6 11 14

MS325-1.0 MS325-6.3 MS325-9.0 MS325-12.5 MS325-16

B9C B9C B9C B12C B16C

INCOMING LINES A B C
ISOMAX MCCB or Fusible Switch (If specified)

1/2 3/4 1 1.5 2 3 5 7.5 10 15 20 25

2 2.8 3.6 5.2 6.8 9.6 15.2 22 28 42 54 68

1 1.4 1.8 2.6 3.4 4.8 7.6 11 14 21 27 34

.8 1.1 1.4 2.1 2.7 3.9 6.1 9 11 17 22 27

I>
2

I>
4

I>
6

1M

I>
2

I>
4

I>
6

2M

I>
2

I>
4

I>
6

3M

I>
2

I>
4

I>
6

4M

I>
2

I>
4

I>
6

5M

L1

L2

L3

L1

L2

L3

L1

L2

L3

L1

L2

L3

L1

L2

L3

1C
T1 T2 T3 T1 T2 T3

2C
T1 T2 T3

3C
T1 T2 T3

4C
T1 T2 T3

5C

MOTOR

MOTOR

MOTOR

MOTOR

MOTOR

AC 1030 6/98

1 These values of full-load current are for motors running at speeds usual for belted motors and motors with normal torque characteristics. Motors built for especially low speeds or high torques may require more running current, and multispeed motors will have full-load current varying with speed, in which case the nameplate current rating shall be used. The voltages listed are rated motor voltages. The currents listed shall be permitted for system voltage ranges of 110 to 120, 220 to 240, 440 to 480, and 550 to 600 volts.
DLA STARTERS: General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4 MS325 Technical data: 2.5 2.6 DLA Dimensions: 2.7

ABB Control Inc.

2.3

DLA starters

DLA

Accessories for MS325 manual motor starters

Undervoltage trip
Item description Catalog number List price

MS325-UA24

24V 48V 60V 110V 230V 400V 415V 480V

MS325-UA24 MS325-UA48 MS325-UA60 MS325-UA110 MS325-UA230 MS325-UA400 MS325-UA415 MS325-UA480

Catalog number

$ 55

Shunt trips
Item description List price

110 127V, 60 Hz 208V, 60 Hz 440 480V, 60 Hz 24VAC

MS325-ST110 MS325-ST230 MS325-ST3 MS325-ST24

Catalog number

$ 55

Auxiliary contact blocks

MS325-SA1 MS325-SA3 Item description List price

1 N.O. & 1 N.C. 2 N.O. 2 N.C.

MS325-HK11 MS325-HK20 MS325-HK02

$ 22

Supporting terminal
Item description Catalog number List price

for UA or as N/LS clamp

MS325-HG

MS325-AS

$ 10

DLA starters
DLA STARTERS:

Padlocking devices
Item description Catalog number List price

Adapter for padlock type SA1 Complete padlock device SA3

MS325-SA1 MS325-SA3

$ 10 25

Door mounting kits

Item description Catalog number List price

MS325-BB1

Handle & front gray plate Emergency red OFF handle, yellow front plate Neutral terminal, 8 AWG, blue Gray handle, black flange Emergency OFF red handle, yellow flange

MS325-H MS325-HES MS325-NT MS325-HG MS325-HGES

$ 52 52 5 60 60

Terminal blocks
Item description Catalog number List price

For 4 AWG wire For busbar

MS325-SM1 MS325-BB1

$ 16 17

Busbars
Item description MS325-SM1 Catalog number List price

2 MS 325, without auxiliary contacts 2 MS 325, with 1 auxiliary contacts 2 MS 325, with 2 auxiliary contacts 4 MS 325, without auxiliary contacts 4 MS 325, with 1 auxiliary contacts 4 MS 325, with 2 auxiliary contacts

MS325-2BB MS325-2BB1 MS325-2BB2 MS325-4BB MS325-4BB1 MS325-4BB2

$ 16 20 20 22 25 25

MS325-2BB

Bell alarm contact blocks

Item description Catalog number List price

1 N.O. 1 N.C.

MS325-SK10 MS325-SK01

$ 22

Shaft adapter
MS325-4BB Item description Catalog number List price AC 1030 6/98

For use with non-fused switch handle Type OT

General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4

MS325-SA
MS325 Technical data: 2.5 2.6

$ 25
DLA Dimensions: 2.7

2.4

Discount schedule MA

ABB Control Inc.

Technical data for MS325 manual motor starters

DLA

General data
Rated voltage Rated current Rated frequency Electrical and mechanical life endurance Mounting position Ambient temperature Temperature compensation Wire range Standards IEC 157-1, 292-1, 337-1 VDE 0660 part 101, 104, 106, 200 SEV 1090-1, 1092-1, 1093-1 Approvals UL: E137861 (MS 325); E90353 (Auxiliary contact blocks) CSA: LR 15332 NEMKO, DEMKO, FI, SEV, KEMA, KEUR 600 V 25 A (14 setting ranges, 0.1 to 25A) 50 60 Hz 100,000 operations Optional -25C to +50C -25C to + 50C 14 8 AWG

Auxiliary and pilot contacts

Rated voltage Rated current Ith AC 11 Connection cross sections 400V 6A 2 A, 200 V 2 x 14 AWG

Maximum switching capacity for DC loads using 3 main current paths in series
DC Load DC 1 Voltage 60V 110V 220V 440V 60V 110V 220V 440V 60V 110V 220V 440V Amps 25 25 25 25 25 25 25 25 25 25 25 25

DC 2/3

Tripping values
Thermal tripping setting ranges (A) 0.1 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6.3 9 12.5 16 20 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 9.0 12.5 16 20 25 Magnetic tripping operating current (A) 1.6 2.5 4.0 6.3 12 19 30 48 75 108 150 192 240 300

DC 4/5

Auxiliary leads
Type load Carrying capacity of aux. contacts Thermal permanent current Ith Rated operating for current Ie AC11 up to 220VAC 380VAC 500VAC 60VDC 110VDC 220VDC 440VDC Voltage Amps 6 2 1.5 1.2 1.5 1 0.3 0.1

DC11 up to

Low voltage trip Rated voltage Rated frequency Rated power Operating voltage Drop out (% of nominal control voltage) Pull in

400V 50 60 Hz 0.9 W 10% 75% 80% 110%

2 h 1 40 20 10 6 4 2 min 1 40 20 10 6 4

3 pole

Tripping time

2 pole
2 1 0.6 0.4 0.2 s 0.1 0.06 0.04 0.02 0.01 0.006 0.004 0.002 0.001

AC 1030 6/98

10

12

14

16

18

Multiple of rated current

1 For contactor technical data, see pages 1.20 1.30

DLA STARTERS: General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4 MS325 Technical data: 2.5 2.6 DLA Dimensions: 2.7

ABB Control Inc.

2.5

DLA starters

DLA

Technical data for IEC coordination tables

Coordination tables
The tables below show the MS 325 manual motor starter and DLA starter combinations according to the type of coordination and motor current.
Motor power AC-3 and rated current three-phase cage motor, 1500 rpm 380 V 400 V kW MS 325 manual motor starter Type Setting range DLA starter type (120V coil shown) Copper cable Minimum crosssection mm2 Max. authorized current for combination

AA

Coordination type I, 400 V 50 Hz, 50 kA, normal starting

0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 1.2 1.5 2 2.6 3.5 5 6.6 8.5 11.5 15.2 22 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 MS 325 1.6 1.6 2.5 4 4 6.3 9 9 12.5 16 25 1.0 1.0 1.6 2.5 2.5 4.0 6.3 6.3 9.0 12.5 16.0 1.6 1.6 2.5 4.0 4.0 6.3 9.0 9.0 12.5 16.0 25.0 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 12-30-84 DLA 16-30-84 DLA 26-30-84 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 1.6 1.6 2.5 4 4 6.3 9 9 12 16 25

DLA 9-30

* Ambient temperature 30 C

Coordination type II, 400 V 50 Hz, 25 kA, normal starting

0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 1.2 1.5 2 2.6 3.5 5 6.6 8.5 11.5 15.2 22 MS 325 1.6 MS 325 1.6 MS 325 2.5 MS 325 4 MS 325 4 MS 325 6.3 MS 325 9 MS 325 9 MS 325 12.5 MS 325 16 MS 325 25 1.0 1.0 1.6 2.5 2.5 4.0 6.3 6.3 9.0 12.5 16.0 1.6 1.6 2.5 4.0 4.0 6.3 9.0 9.0 12.5 16.0 25.0 DLA 9-30-84 DLA 9-30-84 DLA 9-30-84 DLA 12-30-84 DLA 26-30-84 DLA 26-30-84 DLA 26-30-84 DLA 26-30-84 DLA 26-30-84 DLA 26-30-84 DLA 26-30-84 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 1.6 1.6 2.5 4 4 6.3 9 9 12.5 16 25

DLA starters
DLA STARTERS:

DLA 26

* Ambient temperature 30 C

AC 1030 6/98

General info: 2.1

Selection: 2.2

MS325 info: 2.3

MS325 Accessories: 2.4

MS325 Technical data: 2.5 2.6

DLA Dimensions: 2.7

2.6

ABB Control Inc.

Approximate dimensions for DLA starters DLA9 DLA26

DLA 9 DLA 16
2.13
54

DLA

4.27
108.5

1.77
45

8.39

213

35x15 mm EN 50022

6.50 3.08
78.2

0.17
4.2
for M4

DLA 26
2.13
54

4.27
108.5

1.77
45

8.39

213

35x15 mm EN 50022

6.50

3.08

78.2

0.17
4.2
for M4

0.20
5

AC 1030 6/98

DLA STARTERS:

General info: 2.1

Selection: 2.2

MS325 info: 2.3

MS325 Accessories: 2.4

MS325 Technical data: 2.5 2.6

ABB Control Inc.

165

DLA Dimensions: 2.7

2.7

DLA starters

0.20

165

DLA

Notes

DLA starters
AC 1030 6/98
DLA STARTERS: General info: 2.1 Selection: 2.2 MS325 info: 2.3 MS325 Accessories: 2.4 MS325 Technical data: 2.5 2.6 DLA Dimensions: 2.7

2.8

ABB Control Inc.

Overload relays Type TA Class 10

Description
Available for starter construction with A Line contactors and separate panel mounting Designed for close couple mounting for 11 contactors, A9 A110 Separate base mounting available for all overload relays Class 10 adjustable overload relays are standard with all ABB Line starters Reset can also be adjusted to function as a stop button Screwdriver guide holes All terminal screws are available from the front UL File No: E48139 CSA File No: LR98336 Trip indication Remote trip and reset option available Single phase and phase unbalance protection Isolated alarm circuit (N.O.) contact Ambient compensation: -25C to +55C (-13oF to +131oF) Manual test Manual or automatic reset Factory calibrated and tested Wide adjustment range

Catalog number explanation

TA25DU 0.16
Frame size Amp rating

Index
AC 1030 6/98

Features ............................................... 3.1 OLRs for A9 A110 ............................ 3.4 Technical data ..................................... 3.7 Approximate dimensions ................... 3.12
OVERLOAD RELAYS: General info: 3.1 3.2 Selection: 3.3 3.4 Accessories: 3.5 3.6 Technical data: 3.7 3.10 Dimensions: 3.11 3.12

ABB Control Inc.

3.1

Overload relays

Description

Description for Overload relays

Application
TA thermal O/L relays are used with A Line contactors for the protection of motors having a nominal voltage of up to 600VAC max per UL/CSA (690VAC and 800VDC per IEC).

Product range
Standard relays: Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU TA25 to TA110 are directly connected in the motor circuit.

Construction and function

Thermal O/L relays and their accessories meet UL, CSA and most other important international standards (IEC), European standards (EN) and the most important national standards (DIN-VDE, NFC-UTE, BS, etc.). They meet the certification and approval directives required throughout the world. Thermal O/L relays are 3 pole. The motor current flows through their bimetals (1 per phase) which are indirectly heated. Under the effect of the heating, the bimetals bend, cause the relay to trip and the position of the auxiliary contacts to change. The relay setting range is graduated in amps. In compliance with international and national standards, the setting current is the motor nominal current and not the tripping current (no tripping at 1.05 x setting current, tripping at 1.2 times setting current).
TA25DU

The tripping curves (cold or warm starting, 3 phases and 2 phases) are shown on page 3.10 The relays are built to be self protecting in the event of an overload until the short circuit protection device is activated.

Function of TA25DU TA110DU thermal O/L relays

Resetting Contacts Effect of blue button indexed on R Resetting 95-96 97-98 Effect of blue button indexed on R/O Resetting 95-96 97-98 Relay tripped Manual Yes Closed when the button is pressed Open when the button is pressed Yes Closed when the button is released Open when the button is pressed No No Open when the button is pressed Closed when the button is released No effect 95-96 Open { 97-98 Closed Automatic No Relay not tripped Closed { 95-96 97-98 Open

Both Manual and Automatic No

No effect

No effect

No effect

Overload relays
OVERLOAD RELAYS: General info: 3.1 3.2 Selection: 3.3 3.4

AC 1030 6/98

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

3.2

ABB Control Inc.

Selection guide for Overload relays

Thermal O/L relays

Selection guide

Types

TA25DU

TA42DU

TA75DU

TA80DU

Main characteristics
Construction 3 pole with ambient temperature compensation. Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C.

Resetting Setting ranges Number from to 18 0.1 0.16A 24 32A 3 18 25A 29 42A

Convertible:

Manual to Automatic 6 18 25A 60 80A 4 29 42A 60 80A

Mounted with contactors

Mounting kit Types of contactors for combined mounting A9 A12 A16 A26 A30 A40 BC9 BC16 BC18 BC25 BC30 No kit is required for mounting thermal O/L relays below contactors

A30 A40 A50 A63 A75 AE50 AE63 AE75 A95 A110 AE95 AE110

Mounted separately (i.e. separate from contactor)

Separate mounting kit DB25 DB80

Accessories
Tripping coil Resetting coil Terminal shroud Function markers DS25-A DR25-A Terminals protected against direct contact (without the addition of terminal shrouds) BA5-50

AC 1030 6/98

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

ABB Control Inc.

3.3

Overload relays

Selection

Type TA, Class 10 for Contactors A9 A110

For contactor Setting range A Catalog number List price

TA25DU

A9 A40 BC9 BC30 1

0.1 0.16 0.25 0.4 0.63 1.0 1.3 1.7 2.2 2.8 3.5 4.5 6.0 7.5 10 13 18 24

0.16 0.25 0.4 0.63 1.0 1.4 1.8 2.4 3.1 4.0 5.0 6.5 8.5 11 14 19 25 32

TA25DU0.16 TA25DU0.25 TA25DU0.4 TA25DU0.63 TA25DU1.0 TA25DU1.4 TA25DU1.8 TA25DU2.4 TA25DU3.1 TA25DU4.0 TA25DU5.0 TA25DU6.5 TA25DU8.5 TA25DU11 TA25DU14 TA25DU19 TA25DU25 TA25DU32 TA42DU25 TA42DU32 TA42DU42 TA75DU25 TA75DU32 TA75DU42 TA75DU52 TA75DU63 TA75DU80 TA80DU42 TA80DU52 TA80DU63 TA80DU80 TA110DU90 TA110DU110

$ 63

A30 A40
TA42DU

18 25 22 32 29 42 18 22 29 36 45 60 29 36 45 60 25 32 42 52 63 80 42 52 63 80

78

A(E)50 A(E)75

102

135

A(E)95 A(E)110

65 90 80 110
TA75DU

165

Overload relays
TA80DU TA110DU AC 1030 6/98 1 To select an overload relay for BC9 BC30 contactors, delete the A from the catalog number. Ex.: BC9-30-01-04 contactors with setting range of 1.3 1.8: OLR catalog number will be T25DU1.8
OVERLOAD RELAYS: General info: 3.1 3.2 Selection: 3.3 3.4 Accessories: 3.5 3.6 Technical data: 3.7 3.10 Dimensions: 3.11 3.12

3.4

Discount schedule TAA TA25 Discount schedule TBA TA42, TA75 Discount schedule TCA TA80, TA110

ABB Control Inc.

Accessories for Overload relays

Separate mounting kits
For O/L relays Amps Catalog number

Accessories

List price

TA25DU TA25DU TA42DU, TA75DU, TA80DU TA110DU

0.1 24 18 100

25 32 80 200

DB25/25A DB25/32A DB80 DB200

$ 30 38 45 60

DB25/25A

Flat pin terminal blocks

Mounting on: Catalog number List price

TA25DU relay DB25/25A or DB25/32A

LC30-T LC26-B1

$ 6 6

Terminal block AWG #8 cable

Mounting on: Catalog number List price

TA25DU (25A or less) or DB25/25A

DB80

DX25

$ 15

Description
LC terminal blocks can be used to convert standard connections into Faston connections: 2 x 6.3 mm or 4 x 2.8 mm per pole. The connections are protected against accidental contact. The LC30-T has a terminal block for the 3 power terminals and a second for the 4 auxiliary terminals of a TA25 DU thermal O/L relay. The LC26-B1 has two identical terminal blocks each for 3 power terminals. This block allows the power terminals to be mounted with two DB25 kits or a TA25DU thermal O/L relay and DB25 kit assembly. NOTE: According to DIN 46429 part 1 and NFC 20-120 the max. capacity of a Faston connection is 25 A.

DB200

LC26-B1

AC 1030 6/98

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

ABB Control Inc.

Discount schedule TAA TA25

3.5

Overload relays

Accessories

Accessories for Overload relays

Remote tripping coils
U voltage at 50/60 Hz Catalog number List price

DS25-A remote tripping coil 24V 48V 110V 220/380V 500V DS25-A remote resetting coil 24V 48V 110V 220/380V 500V DR25-A-24 DR25-A-48 DR25-A-110 DR25-A-220/380 DR25-A-500 DS25-A-24 DS25-A-48 DS25-A-110 DS25-A-220/380 DS25-A-500

$ 60

DS25A

Application
The DS25-A coil is used for remote electrical tripping of the TA25 DU thermal O/L relay and is connected to the relay's normally closed 95-96 auxiliary contact. The DR 25-A coil is used for remote electrical resetting of the TA25DU thermal O/L relay which is adjusted for "Manual resetting"; it is connected to the relay's normally open 97-98 auxiliary contact. The coils are not designed for continuous duty. Impulse duration: 0.2 to 0.35 s. Set the button to "Man" (Manual resetting). Mounting: clipped on to TA25DU thermal O/L relay.

DR25A

Installation diagrams
For connection of DS25-A to TA25DU relay For connection of DR25-A to TA25DU relay

L1 STOP
21 22

START OL
13 14 A1

L2/N

L1 STOP
21 22

START OL
13 14 A1

L2/N

Overload relays
L1 3.6

A2

95

96

A2

95

96

M
13 14

M
13 14

OVERLOAD TRIP
E1 E2

OVERLOAD RESET

OL
97 98 E1 E2

OL TRIPPING COIL OFF HAND

23 13

OL RESETTING COIL

AUTO
24 14 A1

L2/N OL

L1

OFF HAND
23 13

AUTO
24 14 A1

L2/N OL

A2

95

96

A2

95

96

OVERLOAD TRIP
E1 E2

OVERLOAD RESET

OL
97 98 E1 E2

OL TRIPPING COIL
OVERLOAD RELAYS: General info: 3.1 3.2 Selection: 3.3 3.4 Accessories: 3.5 3.6 Technical data: 3.7 3.10

OL RESETTING COIL
Dimensions: 3.11 3.12

AC 1030 6/98

Discount schedule TAA TA25

ABB Control Inc.

Technical data for Overload relays TA25DU TA110DU

Switching frequency
Intermittent duty
(ops/h) 140

Technical data

120

Switching frequency

100 80 60 40 20 0 0

ta

1s

To avoid nuisance tripping, TA and T thermal O/L relays have been designed to withstand roughly 15 switching operations per hour with an approximately equal distribution between working and rest cycles. In these conditions, the motor starting time must not exceed 1 second and the starting current must be lower than or equal to 6 times the motor In. For intermittent operations, the diagram opposite specifies relay operating limits. Example: Motor starting time: ................. 1 sec. Load factor: ............................. 40 % Switching frequency: ............... 60 ops./h according to diagram

ta = s 0.5

ta

=1

ta =

.5s

Tripping limits at ambient temperatures varying by + 20C

1.5
s

3s

ta = 3.5

1.4

Multiple of the setting current

20 40 60 Closing time

80 100(%)

Ambient temperature compensation limits according to IEC 947-4-1 Tripping

1.3 1.2 1.1 1.0 0.9 -20 -10 0 10 20 30 Ambient temperature 40 50 No tripping

Switching frequency in relation to load factor. ta: motor starting time

Ambient temperature compensation Thermal O/L relays are compensated against ambient temperature variations by a compensation bimetal which is sensitive to the ambient temperature. Thermal O/L relays are designed to operate between 5 C and +40 C in compliance with standard IEC947-4-1. For a wider range of 25 C to +55 C consult the graph opposite. Example: tripping at 25 C. Tripping takes place before 1.5 times the setting current. Resetting: TA25DU TA110DU thermal O/L relays have convertible manual/automatic resetting. Delivery: in manual resetting mode.

AC 1030 6/98

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

ABB Control Inc.

3.7

Overload relays

Technical data

Technical data for Overload relays TA25DU TA110DU

TA25DU
V kV

General technical data

Types Standards: (main standards: international, European and national) Rated insulation voltage Ui according to IEC9474 1 Rated impulse withstand voltage Uimp according to IEC9474 1 Permissible ambient temperature for storage with compensation Climatic withstand DIN 50017 Mounting positions Shock withstand at nominal Ie Critical direction of shocks A1, A 2 shock duration ms
A2 A1

TA42DU

TA75DU

TA80DU

TA110DU

UL, CSA, IEC94741, VDE0660, NF C63 650, BS4941, EN60947-4-1 600V (UL); 690V (IEC) 6 40 to +70 25 to +55 (maximum values: see page 3.7) Humidity in alternate climate KFW, 30 cycles
1

C C

15

multiples of g multiples of g

12 8 Latching below the contactor, screw fixing on main terminals Using screws: 2 x M4 or 35 mm EN50022 TA25DU setting ranges: from 0.1-0.16A to 18-25 A M4 M5 TA25DU setting ranges: 24-32 A

Resistance to vibrations ( 1 mm, 50 Hz) Mounting on contactor separate with DB - kit

Terminals and cross-sectional areas for main conductors (motor side) screw terminal with cable clamp via tunnel connector flat type for lug or busbar conductor cross-sectional area rigid solid or rigid stranded flexible with cable end recommended busbars Terminals and cross-sectional area for auxiliary conductors screw terminal (screw size) with cable clamp conductor cross sectional area rigid solid or rigid stranded AWG mm2 mm2 mm

M6 81

M6 81 1 x 2.5 35 or 2 x 2.5 x 16 1 x 2.5 25 or 2 x 2.5 x 10

M6 81

HC, M8 61 16 35 16 35 12 x 3

16 8 16 8 2 x 1.5 6 1 x 10 2 x 1.5 4 2 x 0.75 6

M 3.5 AWG
2

Overload relays

2 x 18 24
3

Degree of protection according to IEC144, IEC529 DIN 40 050, NFC 20-010 and VDE110/ Part. 106

Pole characteristics
Number of poles Setting ranges Tripping class according to IEC9474 Operating frequency Tripping frequency without untimely tripping Resistance per phase in m and heat dissipation in W at the maximum current setting Protection fuses co-ordination with short circuit protection devices Hz 3 see page 3.4 10A 0 400 Up to 15 ops./h or 60 ops./ h with 40 % load factor when neither the starting current of 6 x In nor the starting time 1s are exceeded. see page 3.9

To be sized per NEC Article 430-152

AC 1030 6/98

1 On a support at an angle of 30 in relation to the vertical plane (standard position). Other positions possible except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals). 2 All the terminals are protected against direct contact according to VDE0106/Part. 100. (without additional terminal shrouds). 3 All the terminals are protected against direct contact according to VDE0106/Part. 100. (with additional terminal shrouds).
OVERLOAD RELAYS: General info: 3.1 3.2 Selection: 3.3 3.4 Accessories: 3.5 3.6 Technical data: 3.7 3.10 Dimensions: 3.11 3.12

3.8

ABB Control Inc.

Technical data for Overload relays TA25DU TA110DU

Auxiliary contacts Terminal marking Rated insulation voltage Ui Conventional thermal current (in free air) Ith Rated operation current Ie' AC-15 up to 240V up to 440V up to 500V Rated operational current Ie DC-13 up to 250V Protection against short circuits gG (gl) fuses (according to IEC269 S271/S 281 circuit breaker Maximum potential difference between N.C. and N.O. auxiliary contacts VAC A A A A A A A VAC VDC Normally Closed N.C. 95 96 500 10 3.0 1.9 1.0 0.12 10 k3 500 440 Normally Open N.O. 97 97 500 6 1.5 0.95 0.75 0.04 6 k1 500 440

Technical data

Resistance and Joule Loss per phase

TA25DU Thermal O/L relay
Setting range Resistance per phase m 85850.0 85150.0 13750.0 5370.0 2190.0 1120.0 670.0 383.0 229.0 137.0 87.5 61.0 30.4 18.2 11.2 6.3 4.7 3.2 Joule loss per phase at max. setting current W 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.3 2.9 3.3

TA42DU Thermal O/L relay

Setting range A A 18 25 22 32 29 42 Resistance per phase m 5.5 2.89 1.84 Joule loss per phase W 3.43 2.91 3.24

from to A A 0.1 0.16 0.25 0.4 0.63 1.0 1.3 1.7 2.2 2.8 3.5 4.5 6.0 7.5 10 13 18 24 0.16 0.25 0.4 0.63 1.0 1.4 1.8 2.4 3.1 4.0 5.0 6.5 8.5 11 14 19 25 32

TA75DU Thermal O/L relay

18 22 29 36 45 60 25 32 42 52 63 80 5.5 2.89 1.84 1.3 0.936 0.615 3.43 2.91 3.24 3.51 3.72 3.94

TA80DU Thermal O/L relay

29 36 45 60 42 52 63 80 1.84 1.3 0.936 0.615 3.24 3.51 3.72 3.94

TA110DU Thermal O/L relay

80 100 0.378 3.78

AC 1030 6/98

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

ABB Control Inc.

3.9

Overload relays

Technical data

Tripping curves for Overload relays TA25DU TA110DU

TA25DU

TA42DU

TA75DU

TA80DU

TA110DU

TA-DU and T-DU thermal O/L relays are 3 pole with manual or automatic resetting mode selection. The reset button can also be used for stopping. Built in auxiliary contacts are physically separate and, consequently, can be used in different circuits (control circuit/indication circuit). Each relay is temperature compensated and ensures phase failure protection. Protective relays up to size TA75DU are protected against direct contact from the front face. The connecting terminals are delivered in open position with (+,-) posidrive screws and screwdriver guidance. It is advisable to tighten unused terminal screws.

Thermal O/L relay tripping curves

TA25DU, T25DU
(tripping class 10A)
120 100 80 60 40 20 10 8 6

TA42DU, TA75DU and TA80DU

(tripping class 10A)
120 100 80 60 40 20 10 8 6

TA110DU
(tripping class 10A)
120 100 80 60 40 20 10 8 6

from cold state

Minutes

Minutes

Minutes

4 2 1 40 20

4 2

4 2 1 40 20

Tripping time

Tripping time

2 Phases
1 40 20

Tripping time

from cold state

from cold state 2 Phases 3 Phases

Overload relays

2 Phases

3 Phases 2 Phases

3 Phases

Seconds

Seconds

10 8 6 4 2

2 Phases 3 Phases

10 8 6 4 2

Seconds

3 Phases

10 8 6 4 2

3 Phases

2 Phases

from warm state

1 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 1 0.8 1 1.2

from warm state

from warm state

1 1.5 2 3 4 5 6 7 8 9 10 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10

Tripping current in multiples of the setting current

Tripping current in multiples of the setting current

Tripping current in multiples of the setting current

AC 1030 6/98

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

3.10

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for Overload relays T25DU TA110DU

Dimensions

TA25DU
0.51
13

3.70
94

3.15
80

TA25DU32 only

0.24
6

1.73
44

3.70
94

TA42DU

0.51
13

3.54
90

0.24
6

2.13
54

4.35
110.5

TA75DU & TA80DU

2.85
72.3

TOUCH SAFE COVER 0.47

12.0

1.18
30.0

0.47
12.0

95.7

12.5

2 - M4 Mtg. Slots

2.12
54.0

4.37
111.0

TA110DU

TOUCH SAFE COVER

1.48
37.5

0.24
6.0

5.44
138.1

2.52
64.0

6 - 0.21 HOLES

.61
15.5

AC 1030 6/98

3.14
80.0

0.24
6.0

120.1

4.73

0.07
1.7

1.98
50.2

OVERLOAD RELAYS:

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

ABB Control Inc.

3.11

Overload relays

3.77

0.50

Approximate dimensions for Separate mounting kits TA25DU TA75DU

TA25DU & AB25
4.25
108

00.00
00.00

Inches
Millimeters

1.73
44

0.24
6

0.35
6

1.38
35

0.51
13

3.31
84

1.88
48

0.17
4.2

TA25DU32 & AB32

1.73
44

4.25
108

0.24
6

0.35
6

1.38
35

0.51
13

4.41
112

1.88
48

0.17
4.2

TA42DU / TA75DU & AB80A

5.03
127.7

2.36
60

0.24
6

1.97
50

Overload relays
OVERLOAD RELAYS:

0.51
13

3.86
98

2.95
75

0.17
4.2

AC 1030 6/98

General info: 3.1 3.2

Selection: 3.3 3.4

Accessories: 3.5 3.6

Technical data: 3.7 3.10

Dimensions: 3.11 3.12

3.12

ABB Control Inc.

Control relays Type N & KC Positive safety

Description
A.C. or D.C. operated DIN rail or panel mounting 600 volt heavy duty design, A600-10 amp, Q300-5 amp Snap-on accessories available: 1 & 4 pole adder deck Pneumatic on & off delay timer Mechanical latch Coils are easily interchangeable NEMA, UL, IEC, CSA, VDE and most other international standards Fixed contacts are double break type for positive contact on low current applications Terminals supplied in open position for ease of wiring Touch safe design: All connection terminals are protected against accidental touch Terminal screws are captive with saddle type clamps for fast wiring and are easily accessible from the front Screwdriver guide holes Regulations and standards have been written to ensure that safety is maintained: United States ANSI B11.19-1990 ANSI B11.20-1991 Germany SVA ZH1/457 France INRS United Kingdom BIA Switzerland SA The ABB Type N & KC 4 and 8 pole relays are designed with Positive Guided contacts and fulfill the regulations or standards shown. The relays can provide positive safety for the N.O. and N.C. contacts which assure that the N.O. contacts will not close before any N.C. contact opens. Therefore, if one of the contacts weld due to abnormal conditions in the control circuit, the other contacts will also remain in the same position as when the welding occurred. This means that the open contacts must maintain an air distance 0.5mm when the coil is energized at 110% Vc or when it is de-energized.

Positive safety relays

There are many applications where safety is very critical and it is important to use electrical equipment which ensures that dangerous machine movement cannot occur when a fault is detected with the moving contacts during the cycle which the fault is indicated.

Index
Features ............................................. 4.1 Description .......................................... 4.2 Selection, AC & DC operated ............ 4.4 Accessories ........................................ 4.5 Technical data .................................... 4.8 Approximate dimensions .................. 4.11 Technical data: 4.8 4.10 Dimensions: 4.11 4.12 4.1

AC 1030 6/98

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

ABB Control Inc.

Control relays

Description

Description for Control relays Type N

Application
Type N control relays are used for switching auxiliary circuits and control circuits.

Description
AC operated with laminated magnetic circuit. 2 versions: 4 pole or 8 pole. The width of 8 pole devices is identical to that of 4 pole devices; only the depth is increased. Side by side mounting possible. Self cleaning auxiliary contacts. Alone or by itself or with a 4 pole CA5 auxiliary contact block, these devices offer positive safety between their auxiliary contacts.

Holes for screw mounting (screws not supplied). Distances between holes according to EN50 002.

Location of surge suppressors

2z AH 120-230V50 A2 V60 Hz 2 3 0 - 2 4R08 0

Clear marking of coil voltages and frequencies.

Quick mounting on 35 x 7.5 mm DIN mounting rail according to IEC715 and EN50 022.

NO - 23 5- 13 6

NO7- 33NO8-

43NO
Location of function marker.

Location of side mounted accessories: mounting on right or left hand side.

N40E

Stops for attaching front mounted accessories.

Terminals delivered in open position with captive screws (screws of unused terminals should be tightened). Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 Part. 100 and offer IP 20 degree of protection according to IEC947-1.

All terminal screws: Posidrive (+, -) N 2

5- 14NO

8O 7O 44N 6- 24NO 34N

Terminal marking according to IEC947-5-1 and EN50 011.

Control relays
CONTROL RELAYS:

Catalog number explanation N 40E84

Frame type Contact configuration Coil voltage (see coil voltage chart below)

Coil voltage selection chart

Hz
Rel. type 12

60 N 50 N DC BC-KC 07

24 81 81 01

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33 AC 1030 6/98

For other voltages, see page 1.13

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

4.2

ABB Control Inc.

Description for Control relays Type KC

Application
KC control relays are used for switching auxiliary circuits and control circuits.

Description

Description
Magnetic circuit variants: KC types: d.c. operated with solid magnetic circuits. 2 versions: 4 pole or 8 pole The width of 8 pole devices is identical to that of 4 pole devices; only the depth is increased. Bifurcated auxiliary contacts. Alone or mounted with a 4 pole CA5 auxiliary contact block, these devices offer positive safety between their auxiliary contacts.

Location of surge suppressors.

Clear marking of coil voltages.

Quick mounting on 35 x 7.5 mm or 35 x 15 mm DIN mounting rail according to IE715 and EN50 022.

V DC 24

A1
13
23
7-

Terminal marking according to IEC947-5-1 and EN50 011.

33

8-

43

5-

6-

Holes for screw mounting (screws not supplied). Distances between holes according to EN50 002.

Location of function marker and surge suppressor.

KC 40 E

Terminals delivered in open position with captive screws (screws of unused terminal should be tightened). Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 Part. 100.

Stops for attaching front mounted accessories.

5-

14

6- 24

7-

34

8-

44
All terminal screws: M 3.5, posidrive (+,-) N 2

Catalog number explanation KC 44E84

Frame type Contact configuration Coil voltage (see coil voltage chart below)

Coil voltage selection chart

Hz
Rel. type 12

60 N 50 N DC BC-KC 07 AC 1030 6/98

24 81 81 01

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33

For other voltages, see page 1.13

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

ABB Control Inc.

4.3

Control relays

Selection

Control relays Type N & KC

N40E-1

KC22-E

A.C. operated
Contact configuration N.O. N.C. Catalog number List price

D.C. operated
Contact configuration N.O. N.C. Catalog number List price

4 3 2 4 5 6 7 8

0 1 2 4 3 2 1 0

N40E-84 N31E-84 N22E-84 N44E-84 N53E-84 N62E-84 N71E-84 N80E-84

$ 60

4 3 2 4 6

0 1 2 4 2

KC40E-04 KC31E-04 KC22E-04 KC44E-04 KC62E-04

$ 72 144

120

Coil voltage selection

All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the first digit after the last dash in the catalog number. Ex.: A 240V coil is required for an N80 control relay: N80E-80

Coil voltage selection chart

Hz
Rel. type 12

60 N 50 N DC BC-KC 07

24 81 81 01

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33

For other voltages, see page 1.13

Control relays
AC 1030 6/98
CONTROL RELAYS: General info: 4.1 4.3 Selection: 4.4 Accessories: 4.5 4.7 Technical data: 4.8 4.10 Dimensions: 4.11 4.12

4.4

Discount schedule KCN

ABB Control Inc.

Accessories for Control relays Type N & KC

Auxiliary contact blocks
Contacts N.O. N.C. Catalog number

Accessories

Positioning

List price

1 Front face 4 2 1

1 2 4 1

CA5-10 CA5-01 CA5-40N CA5-22N CA5-04N CAL5-11

$ 15

30

Side
CAL5-11 CA5-10

Pneumatic timers
Timing range Contacts N.O. N.C. Catalog number List price

On delay 0.1 40s On delay 10 180s Off delay 0.1 40s Off delay 10 180s

1 1 1 1

1 1 1 1

TP40DA TP180DA TP40IA TP180IA

$ 108

Interlocks
Feature TP40DA Contacts N.O. N.C. Catalog number List price

Mech./elec. Mechanical

VE5-1 VM5-1

$ 45 21

Surge suppression devices for Type N control relays

Feature Voltage range Catalog number List price

Varistor

24 50 VAC 50 133 VAC 110 250 VAC 250 440 VAC 24 50 VDC 50 133 VDC 110 250 VDC 250 440 VDC

RV5/50 RV5/133 RV5/250 RV5/440 RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440

VE5-1

$ 30

RC

Identification marker
RV5/50 RC5-1/50 Feature Catalog number List price

Pack of 50

BA5-50

$ 15

Surge suppressors for Type KC control relays

Volts (VDC) Catalog number List price

24 60 50 250 200 420

RV-BC6/60 RV-BC6/250 RV-BC6/380

$ 26

Coils
BA5-50

Type N Relay Catalog number List price

Type KC Relay Catalog number List price

ZA16-5

$ 24

KBC30-5

$ 60

5 Select the coil voltage from the Control Relay Coil Voltage Selection chart and substitute the letter code for the 5 as the last digit in the catalog number.

Coil voltage selection chart

Hz
Rel. type 12

AC 1030 6/98

60 N 50 N DC BC-KC 07

24 81 81 01

Volts 48 110 120 125 208 83 84 84 34 83 84 16 04 27

220 240 277 380 415 440 480 500 600 75 80 42 48 86 86 51 53 55 80 85 86 55 05 33

For other voltages, see page 1.13 ZA16-84

CONTROL RELAYS: General info: 4.1 4.3 Selection: 4.4 Accessories: 4.5 4.7 Technical data: 4.8 4.10 Dimensions: 4.11 4.12

ABB Control Inc.

Discount schedule ABA

4.5

Control relays

Accessories

Accessory mounting information for Control relays Type N

4 Pole, N control relays

RV5 RC5-1 Surge suppressor

NC 01

CAL 5-11 Side-mounted 2-pole auxiliary contact block

02 NC

01 NC

N22E N31E N40E Conrol relay

NC 02

VM5-1 VE5-1 Interlock unit

CA5-10 and CA5-01 Front-mounted 1-pole auxiliary contact blocks N22E N31E N40E Control Relay TP40DA TP180DA TP40IA TP180IA Pneumatic timer

CA5... Front-mounted 4-pole auxiliary contact block

CAL 5-11 Side-mounted 2-pole auxiliary contact block

8 Pole, N contactor relays

RV5 RC5-1 Surge suppressor

CAL5-11 Side-mounted 2-pole auxiliary contact block

NC

Control relays
CAL5-11 Side-mounted 2-pole auxiliary contact block

01

02 NC

01 NC

5-1 VM
NC 02

N44E N53E N62E N71E N80E Control relay VM5-1 VE5-1 Interlock unit

N44E N53E N62E N71E N80E Control relay

AC 1030 6/98

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

4.6

ABB Control Inc.

Accessory mounting information for Control relays Type KC

4 Pole, KC control relays

Accessories

RV-BC6 RT7 Surge suppressor*

VBC30 Interlock unit spacer

KC22E KC31E KC40E Control relay VBC30 Interlock unit

KC22E KC31E KC40E Control relay

CA5-10 and CA5-01 Front-mounted 1-pole auxiliary contact blocks TP40DA TP180DA TP40IA TP180IA Pneumatic timer

CA5... Front-mounted 4-pole auxiliary contact block

8 Pole, KC control relays

RV-BC6 RT7 Surge suppressor

KC44E KC62E Control relay

AC 1030 6/98

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

ABB Control Inc.

4.7

Control relays

Technical data

UL & CSA Technical data for Control relays

DC inductive ratings NEMA P300
Maximum break Voltage Continuous current Maximum make Maximum break

AC inductive ratings NEMA A600

Voltage Continuous current Maximum make

120V 240V 480V 600V

10

7200VA

720VA

120V 250V 300-600V

138VA

138VA

AC coil consumption
In rush Sealed

DC coil consumption
In rush Sealed

80VA

8VA

7.0W

7.0W

AC operating time
Pickup Dropout

DC operating time
Pickup Dropout

10 20ms

10 20ms

30 90ms

10 20ms

AC mechanical endurance
30 million operations

DC mechanical endurance
30 million operations

Pole configuration schematics

A1 21 A2 31 43 A1 21 A2 33 43 A1 23 A2 33 43

4 Pole control relay

A1

13

13

13

13

A1 23

A2 33 43
A2

13 NO

21 NC

31 NC

43 NO

A1

13 NO

21 NC

33 NO

43 NO

A1

13 NO

23 NO

33 NO

43 NO

NO NC NC NO

NO NC NO NO

NO NO NO NO

NO NO NO NO 51 61 71 81 NC NC NC NC

NO 14

NC 22

NC 32

NO 44

A2

NO 14

NC 22

NO 34

NO 44

A2

NO 14

NO 24

NO 34

NO 44

N22E, KC22E

N31E, KC31E

N40E, KC40E

NO NC NC NO 14 22 32 44 A2

NO NC NO NO 14 22 34 44 A2

NO NO NO NO 14 24 34 44 A2

52 62 72 82 NO NO NO NO 14 24 34 44 A2

4 Pole control relay with 4 pole adder deck

A1 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 73 NO 83 NO A1 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 71 NC 81 NC

N22E

N31E

N40E

N44E

A2

NO 14

NO 24

NO 34

NO 44

NO 54

NC 62

NO 74

NO 84

A2

NO 14

NO 24

NO 34

NO 44

NO 54

NC 62

NC 72

NC 82

N71E
A1 23 A2 43
A1 13 NO 23 NO 33 NO

N53E
43 NO 51 NC 61 NC 71 NC 81 NC

13

33

13

A1 23

33

A2 43

13

A1 23

33

A2 43

13

A1 23

33

A2 43

A1

13 NO

23 NO

33 NO

43 NO

53 NO

61 NC

71 NC

83 NO

NO NO NO NO 53 61 71 81 NO NC NC NC

NO NO NO NO 53 61 71 83 NO NC NC NO

NO NO NO NO 53 61 73 83 NO NC NO NO

NO NO NO NO 53 63 73 83
A2

A2
NO 14 NO 24 NO 34 NO 44 NO 54 NC 62 NC 72 NO 84

NO 14

NO 24

NO 34

NO 44

NC 52

NC 62

NC 72

NC 82

N44E

NO NO NO NO 54 64 74 84 NO NO NO NO 14 24 34 44 A2
A2

N62E

54 62 72 82 NO NO NO NO 14 24 34 44 A2

54 62 72 84 NO NO NO NO 14 24 34 44 A2

54 62 74 84 NO NO NO NO 14 24 34 44 A2

Control relays

A1

13 NO

23 NO

33 NO

43 NO

53 NO

63 NO

73 NO

83 NO

NO 14

NO 24

NO 34

NO 44

NO 54

NO 64

NO 74

NO 84

N53E

N62E

N71E

N80E

N80E

AC 1030 6/98

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

4.8

ABB Control Inc.

IEC Technical data for Control relays

Technical data

Type Number of poles

N22, N31, N40 4

N44, N53, N62, N71, N80 8

KC22, KC31, KC40 4

KC44, KC62 8

Insulation characteristics
Rated insulation voltage Ui acc. to IEC947-5-1 and VDE0110 (Gr. C) acc. to UL/CSA Rated impulse withstand voltage Uimp acc. to IEC947-5-1 V V kV 690 600 8

General technical data

Standards Devices complying with international standards IEC947-5-1/947-4-1 and European standards EN60 947-5-1/60 947-4-1 Electromagnetic compatibility (EMC) according to amendment A11 to IEC947-1; EN60 947-1 and amendment 2 to IEC947-4-1

Air temperature near contactor for operation in free air: for storage: Climatic withstand Mounting positions:

C C
Positions 1 to 5 Position 6

-40 to +55 (0.85 1.1 Uc) / +55 to +70 (Uc) -60 to +80 according to IEC68-2-30 and 68-2-11 UTE C63-100, Specification II - < 55C : 0.85 1.1 Uc - = 55 - 70C : Uc - < 55C : 0.95 1.1 Uc - > 55C : not acceptable < 3000 1/2 sinusoidal shock, 11ms: no change in contact position

(see diagrams below) Operating altitude Shock withstand according to IEC 68-2-27 and EN 60068-2-27 Mounting pos. 1 (see below) Fixing on mounting rail with screws (not supplied) Connection terminals (delivered in open position, screws of unused terminals must be tightened) Connection capacity Rigid solid Degree of protection according to IEC529, IEC947-1 and EN60529 Pole terminals Coil terminals 1 x AWG 2 x AWG
C1 ABB

B1

B2

Shock direction:

C2

A, C1, C2 B1 B2

: 20 g : 5g : 15 g

35mm according to IEC715 and EN50022 2 x M4 M 3.5 (+,-) posidrive 2 screw with cable clamp

16 12 16 12

IP20 IP20

IP10 IP20

Mounting positions

Electrical durability of contacts utilization category AC 15 according to IEC947-5-1 making current: 10 x Ie with cos = 0.7 and Ue breaking current: Ie with cos = 0.4 and Ue The curves opposite show the electrical durability of the control relays as well as the add-on auxiliary contact blocks in relation to the breaking current Ic. These curves have been drawn for resistive and inductive loads up to 690V, 40 60 Hz.
30 20 10

Pos. 2

Pos. 6

30

30

CA5, CAL 5
5 3

4a
4a nd

nd

8-p
ole

Million ops

ABB

ole
KC

1 0.5 0.3 0.2 0.1

typ

es

Pos. 130 Pos. 1

Pos. 5

0.02

0.05

0.1

0.2

0.3

0.5

5 6

10

Breaking current (A)

AC 1030 6/98

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

ABB Control Inc.

4.9

Control relays

Pos. 4

Pos. 5

8-p

Nt

ype

Technical data

IEC Technical data for Control relays

Type Number of poles

N22, N31, N40 4

N44, N53, N62, N71, N80 8

KC22, KC31, KC40 4

KC44, KC62 8

Pole utilization characteristics

Rated operational voltage Ue Conventional thermal current in free air Ith according to IEC947-5-1 40C Rated operating current Ie in AC-15 according to IEC947-5-1 24 127 V 50/60 Hz 230 240 V 50/60 Hz 400 415 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz in DC-13 according to IEC947-5-1 24VDC 48VDC 72VDC 125VDC 250VDC Field of rated frequencies Mechanical durability in operating cycles Max. switching frequency Electrical durability in operating cycles Max. switching frequency Rated making capacity according to IEC947-5-1 Rated breaking capacity according to IEC947-5-1 gG (gl) protection fuse A Rated short time withstand current at ambient temp. of 40 C, in free air, from cold state Insulation resistance at 500 VDC Min. switching capacity with failure rate below 10-6 Non overlapping time between N.O. and N.C. contacts ms Power loss per pole at 6A W 0.10 17V / 5mA 2 0.15 1.0 s 0.1 s 100A 140A after durability test: 5 M 24V / 5mA A/W A/W A/W A/W A/W Hz cycles/h cycles/h > 20 million 6000 1200 10 x Ie /AC-15 10 x Ie /AC-15 10 50A 100A 6/144 2.8/134 1/72 0.55/69 0.3/75 25 400 30 million 6000 6/144 2.8/134 1/72 0.55/69 0.3/75 V A 16 690 10

A A A A A

6 4 3 2 2

6 4 3 2 2

Magnet system characteristics

Coil operating limits 40C Drop out voltage in % of Uc Coil consumption (average value) a.c. operation: 50 Hz pull in 60 Hz pull in VA VA/VA 50/60 Hz1 pull in 50/60Hz holding VA/W d.c. operation: cold pull in warm holding W Rated control voltage Uc AC operation: 50/60 Hz DC operation: Max. permissible short supply interruption without opening of contacts Operating time between coil energization and: closing of N.O. contact opening of N.C. contact between coil de energization and: opening of N.O. contact closing of N.C. contact VA roughly 40 65% 70 80 74/70 8/2 20 690 2 according to IEC 947-5-1 : 0.85 - 1.1 Uc roughly 10 30% 7 7 24 240 2

V VDC ms

ms ms ms ms

10 26 7 21 4 11 9 16

50 75 45 70 15 30 * 17 32 * *Using surge suppressors increases the opening time by a ratio of 1.1 to 1.5 for a varistor suppressor and by 4 to 8 for a diode suppressor.

Control relays

AC 1030 6/98

1 50/60 Hz coils: voltage codes 80 to 88 , see page 1.13.

CONTROL RELAYS: General info: 4.1 4.3 Selection: 4.4 Accessories: 4.5 4.7 Technical data: 4.8 4.10 Dimensions: 4.11 4.12

4.10

ABB Control Inc.

00.00
00.00

Inches
Millimeters

Approximate dimensions for Control relays Type N & KC, AC & DC operated
2.91
74

Dimensions

Type N, 4 Pole, AC Operated

2.68
68

0.22 1.73
44 5.5

1.38
35

2.91
74

2.36
60

1.97
50

0.18
4.5

Type KC, 4 Pole, DC Operated

4.48
114.0

0.18 4.26
108.0 4.5

3.18
81.0

2.76 2.36
70.0 60.0

1.75
44.0

0.35
9.5

1.38
35.0

0.19
5.0

Type KC, 4 Pole with adder deck, DC Operated

5.86
149.0

4.48
114.0

0.18
4.5

2.76 3.18
81.0 70.0

2.36
60.0

0.37
9.5

1.75
44.0

1.38
35.0

0.19
5.0

Type KC, 8 Pole, DC Operated

5.86
149.0
0.18
4.5

3.18
81.0

2.76 2.36
70.0 60.0

1.75
44.0

0.37
9.5

1.38
35.0

AC 1030 6/98

0.19
5.0

CONTROL RELAYS:

General info: 4.1 4.3

Selection: 4.4

Accessories: 4.5 4.7

Technical data: 4.8 4.10

Dimensions: 4.11 4.12

ABB Control Inc.

4.11

Control relays

Dimensions

Approximate dimensions for Control relay accessories

00.00
00.00

Inches
Millimeters

N & KC Control relays

SIDE MOUNTED AUXILIARY

SINGLE POLE TOP MOUNTED AUXILIARY

FOUR POLE TOP MOUNTED AUXILIARY

ON-POSITION LATCH

PNEUMATIC TIMER

MECH INTERLOCK D.C. OPERATED

TYPE N KC IN
MM

A 2.20
56

B 3.96
100.5

C 4.21
107

D 5.71
145

E 5.00
127

F
5.04 128

IN
MM

5.53
140.5

5.79
147

7.28
185

6.58
167

Control relays
AC 1030 6/98
CONTROL RELAYS: General info: 4.1 4.3 Selection: 4.4 Accessories: 4.5 4.7 Technical data: 4.8 4.10 Dimensions: 4.11 4.12

4.12

ABB Control Inc.

Terms & conditions

These terms and conditions govern all sales and shipments of control equipment products (including parts and accessories). ABB Control Inc. hereby gives notice of its objection to any different or additional terms and conditions except for such as may be expressly accepted by it in writing. Prices Prices are subject to change without notice. Prices will be the prices in effect at the time of shipment by ABB Control Inc. and include freight, prepaid and allowed to first destination in the continental United States. In the event of a price change, the effective date of the change will be the date shown on the new price discount sheets. However, where a price change is made by letter or telegram, the effective date will be given as part of the announcement. Taxes The price does not include any Federal, state or local property, license, privilege, sales, use, excise, gross receipts or other like taxes which may now or hereafter be applicable. Payment by ABB Control Inc. of any such taxes shall be for the account of purchaser. Standard terms of payment Standard terms of payment are according to the appropriate discount schedule (AC 5000 - AC 5002). Payment and late charges ABB Control Inc. may require full or partial payment in advance if, in its sole judgement, the financial condition of the purchaser, at any time prior to delivery, does not merit the terms of payment specified. If shipments are delayed by the purchaser or by reason of any of the causes referred to in the paragraph entitled "Excusable Delay", payments shall become due from the date when ABB Control Inc. is prepared to make shipment. Products held for the purchaser as a result of such delay shall be at the risk and expense of the purchaser. If the purchaser fails to pay any invoice when due, ABB Control Inc. may defer deliveries under this or any other contract with purchaser, except upon prior receipt of satisfactory security for or cash in payment of any such invoice. Failure on the part of purchaser to pay invoices when due shall at the option of ABB Control Inc. constitute a default under this contract. A service charge, the lesser of the highest rate allowed by law or 11/2% per month, or fraction thereof, for a maximum charge of 18% per annum will be charged on all overdue accounts. Delivery Delivery of products shall be FOB point of shipment regardless of transportation costs being "allowed", "prepaid" or collect". Where the scheduled delivery of products and parts is delayed by the purchaser or by reason of any of the causes referred to in the paragraph entitled Excusable Delay, ABB Control Inc. may deliver such products by moving them to storage for the account of and at the risk of the purchaser. Shipping dates are approximate and are based upon prompt receipt of all necessary information from purchaser. ABB Control Inc. reserves the right to make delivery in installments. Purchaser pick-up No allowance will be made in lieu of transportation charges if the purchaser accepts shipment at the factory, warehouse or freight station. Transportation charges will not be deducted from the purchase price. Origin, method of shipment and routing ABB Control Inc. shall determine the point of origin of shipment, the method of transportation and the routing of shipment. Costs for shipment by means requested by purchaser different from ABB Control Inc.'s standard means of shipment are invoiced to the purchaser as a separate charge. Freight charges will be added to the price of any order under $100. Excusable delay ABB Control Inc. shall not be liable for loss, damage, detention or delay, nor be deemed to be in default from causes beyond its reasonable control, including without limitation, fire, flood, strike or other labor difficulty, act or omission of any governmental authority or of the purchaser, insurrection or riot, embargo, delays or shortage in transportation or inability to obtain necessary labor, materials or manufacturing facilities from usual sources. In the event of delay in performance due to any such cause, the date of delivery will be postponed by such length of time as may be reasonably necessary to compensate for the delay. Warranty ABB Control Inc. warrants that on date of shipment to purchaser, the goods will be the kind and quality described herein, merchantable and free of defects in workmanship and material. If within one year from date of initial operation, but not more than eighteen months from date of shipment, should any failure to conform with this warranty appear within such time, ABB Control Inc. shall, if given prompt notice by purchaser, correct such nonconformity, at its option, either by repair or replacement F.O.B. repair facility or by refund of the purchase price of the nonconforming product or part. Return of products to ABB Control Inc. pursuant to this paragraph shall be at purchaser's risk and expense. The foregoing warranty is exclusive and in lieu of all other warranties of quality, expressed or implied, and all other warranties, including any warranty of merchantability or fitness for a particular purpose are hereby disclaimed. Correction of nonconformities in the manner and for the period of time provided above shall be purchaser's exclusive remedy and shall constitute fulfillment of all liabilities of ABB Control Inc. whether in warranty, strict liability, contract, negligence, tort or otherwise with respect to any nonconformance or defect in the product. The foregoing warranty shall not apply to any product which has been: a) improperly repaired or altered, b) subjected to misuse, misapplication, negligence or accident, c) used in a manner contrary to manufacturer's directions. Limitation of liability ABB Control Inc.'s liability to purchaser on any claim in connection with the product shall not exceed the purchase price of the product which gives rise to the claim.

IN NO EVENT SHALL ABB CONTROL INC. BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES whether in warranty, contract, strict liability, tort, negligence or otherwise including but not limited to loss of profits or revenue, loss of use of the product or any associated product, cost of capital, cost of substitute products, facilities or services, downtime costs or claims of customers of the purchaser for such or other damages. Except as prohibited by law, all causes of action against ABB Control Inc. shall expire unless brought within one year of the time of accrual thereof. ABB CONTROL INC. NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER OR FURTHER LIABILITY THAN AS SET OUT ABOVE. Patent indemnity ABB Control Inc. will at its own expense defend any suit which may be brought against the Purchaser based on a claim that any apparatus or part furnished under contract constitutes an infringement of any United States letter patent (provided ABB Control Inc. is notified promptly of such suit and copies of all papers therein are delivered to ABB Control Inc.), and ABB Control Inc. agrees to pay all judgements and costs recovered in any such suit and to reimburse the Purchaser for costs of expenses incurred in the defense of any such claim or suit. In case said apparatus or any part is held to constitute infringement and the use of the apparatus or part is enjoined, ABB Control Inc. shall at its own expense, either procure for the Purchaser the right to continue using the apparatus or part or replace it with non-infringing apparatus; or modify it so it becomes non-infringing, or remove the apparatus and refund the purchase price and the transportation and installation cost thereof. The foregoing states the entire liability of ABB Control Inc. for patent infringement by apparatus or any part thereof. Shipping loss or damage In the event of shipping loss or damage: 1) Notification must be given to ABB Control Inc. within 72 hours of delivery; 2) Written notice of apparent loss or damage must be made on the carrier's delivery receipt; and 3) Concealed damage must be immediately reported to the delivering carrier with a request for inspection. Purchaser shall comply with the foregoing procedure whether or not ABB Control Inc. has the risk of loss at the point of loss or damage to the shipment. Title risk of loss The products sold hereunder shall remain the property of ABB Control Inc. and shall remain personal property until fully paid for in cash, and purchaser agrees, if requested by ABB Control Inc. to execute a further security agreement covering the products sold, and to perform all acts which may be necessary to perfect and assure retention of title to such products by ABB Control Inc. Not withstanding any agreement with respect to delivery terms, risk of loss or damage shall pass to the purchaser and delivery shall be deemed to be complete upon delivery to a private or common carrier or upon moving into storage, whichever occurs first, at the point of shipment. Termination Any order or contract may be terminated by the purchaser only on written notice and upon payment of reasonable and proper termination charges, including without limitation, all costs identified to the order of contract incurred by ABB Control Inc. up to the date of notice of termination and all charges incurred by ABB Control Inc. in respect of the termination. Returns In no event will ABB Control Inc. be responsible for unauthorized return of products. Returns will be accepted only at ABB Control Inc.'s option and subject to terms specified by ABB Control Inc. Authorization and shipping instructions for return of products must be obtained from ABB Control Inc. prior to return shipment. Product must be returned with proper identification. When a purchaser requests authorization to return for his own reasons, the return is subject to a minimum restocking charge of 20% for standard inventoried product and for any transportation paid by ABB Control Inc., both out and ingoing. Returns will be accepted up to 60 days after invoice date. Goods returned for purchaser's reason are subject to inspection and must be in good working condition, as new, and in original cartons. Purchase orders Except as provided below, all orders must be in writing and show quantities and prices, complete description (including catalog numbers) of products requested and mutually agreed delivery dates. Verbal orders received via telephone or otherwise must be confirmed within 5 days either by mail, telex or the equivalent. Verbal orders with a purchase price over $5,000 will not be processed until such written confirmation is received. Unless otherwise agreed in writing, an addition to a previously entered order will be accepted only at then applicable prices, discount schedules, conditions of sale, etc. Special quotations Special quotations will automatically expire 30 days from issuance unless renewed in writing by ABB Control Inc. Assignment Any assignment of this contract, or any rights hereunder, without prior written consent of ABB Control Inc. by a duly authorized representative thereof shall be void. Partial invalidity If any provisions herein or portions thereof conflict with any statute or rule of law of the jurisdiction of applicable law or wherein the contract may be sought to be enforced, then such provisions or portions thereof shall be deemed void to the extent that they may so conflict, but without invalidating the remaining portions of such provisions or other provisions hereof. Remedies The remedies expressly provided for in the Conditions of Sale shall be in addition to any other remedies which ABB Control Inc. may have under the Uniform Commercial Code or other applicable law. Choice of law The construction and performance of this contract and the rights and remedies of the parties hereto shall be governed by the laws of the State of Texas.

AC 1030 6/98

ABB Control Inc.

5.1

General information Standard compliance and approvals Worldwide approvals

VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660 CEI EN 60947-2 BS4752 NCF 120 IEC 947 UL489 CSA C22.2 VDE 0660

The CE Mark
Within the European Union, EU, conformity of products and the proper application of the CE marking to machines and control equipment is necessary for marketing electrical equipment. The intent is to ensure compliance with all relevant EU Directives.

Background
The guarantee of free trade of goods within the Community is the most important objective. This will eliminate trade restrictions that result from different technical regulations in each individual member country. Harmonization of existing European standards and regulations, is being accomplished and already partially realized. Based on this goal, a new concept for creating directives was formed in 1985 by the European Community (EC) Commission to produce directives with a wide range of application which contain only the most basic safety requirements.

ABBs commitment to the directives

ABB Low Voltage Apparatus producing companies will attach the CE mark in accordance with the product directives. Our products will conform as follows: Declarations of conformity for ABB products will be available when required by the relevant EU directives. Those products required to do so will bear CE marking as specified by the relevant EU directives and CE marking regulations. Necessary technical documentation will be on file and made available to authorized organizations upon written request.

ABB Low Voltage Apparatus

ABB is a global group serving customers in electric power generation, transmission and distribution, industrial building systems, and rail transportation. ABB Low Voltage Apparatus develops, produces and markets low voltage products such as contactors, starters, pushbuttons, soft starters, arc guard systems, relays, mini-contactors, manual motor starters, Isomax MCCBs, MCBs and disconnect switches. With six manufacturing units within the European Union, we are ideally located to develop, manufacture and provide low voltage equipment to comply with the EU directive.

The CE Mark
The CE mark is prescribed by law and assures the European free trade of goods. It is short for Communaut Europen, and is displayed on goods and/or packaging which acts as an external symbol for the inspection of products. It also illustrates the manufacturers responsibility to uphold the communitys directives.

AC 1030 6/98

Approvals listed may not apply to products listed in this publication.

5.2

ABB Control Inc.

Product scope
Industrial controls
Contactors Drive contactors Welding contactors Overload relays Starters, open & enclosed Manual motor starters Softstarters Control relays Pushbuttons Miniature controls Control circuit transformers Sensors Arc Guard systems

Circuit protective devices

Fusible disconnect switches Non-fusible disconnect switches Enclosed disconnect switches Molded case circuit breakers Miniature circuit breakers Megamax & Emax power circuit breakers (IEC)

Low Voltage Network Quality

Power factor correction Individual capacitors Fixed capacitor banks Automatic capacitor banks Harmonics correction Anti-resonance capacitor banks Filter banks Dynacomp

L O W V O L T A G E N E T W O R K Q U A L I T Y

ABB Control Inc. 1206 Hatton Road Wichita Falls, TX 76302 Tel. (800) 877-3232 (940) 397-7000 Fax (940) 397-7001 Email [email protected] Web www.abbcontrol.com
AC 1030 June, 1998