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Product Profile: Powerflex® DC Drive

power flex dc drives

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dhananjaymohapatra2009
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115 views

Product Profile: Powerflex® DC Drive

power flex dc drives

Uploaded by

dhananjaymohapatra2009
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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PRODUCT PROFILE

PowerFlex DC DRIVE
POWERFUL PERFORMANCE. FLEXIBLE CONTROL.
The Allen-Bradley PowerFlex DC digital drive has been designed for the most demanding stand-alone and coordinated drive control and drive system applications. The PowerFlex DC drive combines powerful performance with flexible control to produce a highly functional, cost-effective drive and control solution. The DC drive offers many features that allow the user to easily configure the drive for most application needs. Basic drive modules are available from 1.2-112 kW (1.5-150 Hp) at 240V AC and 1.5-298 kW (2-400 Hp) at 480V AC in both regenerative and non-regenerative configurations. The standard hardware offering consists of an open type enclosure, armature converter, regulated field converter for field weakening or economy applications, an advanced regulator with integrated DPI functionality, DC tachometer and encoder capability.

Integrated Installation
Drive design incorporates proven noise and voltage suppression characteristics, reducing installation concerns for noise-sensitive environments Pull-apart control terminal blocks allow for easy wiring and quick disconnect The flexible feedback and communication options with in the PowerFlex DC drive assure an effective integration solution DC Tachometer and encoder feedback capabilities are embedded into the control circuitry as a standard feature, saving space and providing additional functionality The extensive I/O provides installation flexibility including up to 12 digital inputs and outputs as well as 3 analog inputs and 4 outputs Optimized global voltage settings designed to worldwide standards allow quick set-up anywhere in the world

Easy to Use
Full-featured LCD Human Interface Module (HIM) with multi-line and multi-lingual display simplifies programming. PC tools such as DriveTools SP or RSLogix 5000, assist with programming, configuration, monitoring and troubleshooting DPI capability fully integrated into the regulator allows the DC drive to be fully compatible with all PowerFlex architecture class AC drive communication cards, HIMs, and software tools PowerFlex drives offer internal communication options helping the user to cost-effectively assemble highly integrated applications Status indicators for all internal communications options are visible on the cover for easy set-up and monitoring of drive communications Flash upgradeable firmware can be updated anytime via DPI

Premier Integration with PowerFlex Drives


For simplified drive start-up and reduced development time, the DC family of Allen-Bradley PowerFlex drives can be configured with RSLogix 5000 software. This single software approach simplifies parameter and tag programming while still allowing stand-alone drive software tool use on the factory floor.

The PowerFlex DC drive is ideal for applications and industries requiring rugged reliable drives capable of high overload torque, high shock loads, rapid accel/decel or continuous regeneration. The PowerFlex DC is also well suited for upgrading the power conversion and control of existing machinery already powered by DC motors. -Craines and Hoists - Extruders - Metals and Wire - Mining - Petroleum - Pulp & Paper -Machinery Upgrades

Easy-To-Use Human Interface Tools


Easy PowerFlex LCD Human Interface Modules provide: Large and easy to read seven (7) line backlit display Alternate function keys for shortcuts to common tasks Calculator-like number pad for fast and easy data entry (full numeric version only) Control keys for local start, stop, speed, and direction The Wireless Interface Module (WIM) provides a wireless communication interface between the drive and a laptop or desktop computer equipped with Bluetooth wireless technology Remote versions for panel mount applications

POWERFLEX DC FRAME A
STATUS LEDS

POWERFLEX DC FRAME C
HINGED SERVICE PLATE SCR GATE DRIVER HUMAN INTERFACE MODULE

COMPATIBLE WITH ALL POWERFLEX DPI HIMs


COMMON MAIN CONTROL AND REGULATOR BOARD

POWERFLEX COMMUNICATION CARD

ANALOG AND DIGITAL I/O ENCODER

EXTERNAL DPI PORT

EASY ACCESS TO AC AND DC INPUT CONNECTIONS

DC TACHOMETER

FIELD CONNECTIONS

PowerFlex DC Configured Drives


To meet specific industry and application needs, Rockwell Automation offers a Configured PowerFlex DC Package. The configured DC drive program provides you with the ability to order a complete DC drive package, specified to meet your applications demands one catalog number for a complete packaged drive solution. The configured drives program offers pre-designed drives with options not available in the standard product catalog. Available in standard designs for applications requiring DC drives mounted in MCC enclosures or on rigid panels to be mounted in existing cabinets. Panel mount option allows users flexibility for application specific solutions. A wide range of power, control, communication and operator devices ensure specific application requirements can be addressed. Drive enclosures can be sized and designed to meet most IP/NEMA/UL Type requirements. Additional engineered to order options allow for installation in any type of environment. Detailed product wiring documentation and consistent panel/ component layouts allow for faster start-up resulting in decreased installation costs.

Standard Configured Drive Package Offers


Pre-designed drive in MCC Cabinet Choice of cabinet or open panel Door mounted controls option HIM options I/O Expansion Communication cards Line Reactors Output Contactors Incoming Disconnects Fully compatible with PowerFlex DPI communications Short lead time Can be ordered through Passport

Packaged DC Drive Solutions to Meet Your Application Demands


For applications where horsepower requirements approach or exceed 3000 HP, Rockwell Automation offers the 2361 DC drive and the SD3000 PLUS DC drive control. These drives deliver proven performance to 3000 HP with parallel SD3000 PLUS configurations up to 6000 HP. The SD3000 PLUS is ideal for applications from 240 to 750V DC and offers S6 and S12 capability for low harmonics. Suitable for regenerative or non-regenerative applications along with motor-generator set compatibility. Motor-generator sets can also be retrofit candidates for the SD 3000 PLUS package. The SD3000 PLUS also offers the ability to interface to an installed DC SCR Power Bridge. For more information, please contact your Local Drive Solution Center for more design and application details on this family of products and solutions.

Engineered To Order
If your application requires options not listed in the standard catalog, please contact your local drives solution center or local distributor specialist to inquire about our PowerFlex DC drives Engineered To Order (ETO) program where we engineer a customized solution to best fit your application needs.

Expertise & Support From Local Drive Solution Centers


11 Regional Local Drive Solution Centers WEST Los Angeles Denver Houston WEST CENTRAL Chicago Minneapolis St. Louis EAST CENTRAL Cincinnati Atlanta EAST Cleveland Edison Charlotte

Configured Drive Cabinet Designs


MCC Style Enclosure NEMA 1 with Fans and Filters External Mounting Channel and Lifting Angle Top Entry and Bottom Exit for Standard Enclosures Two Panel Sizes: Enclosure Sizes: 20W x 78H For 24W x 90H Enclosure 20W x 90H x 25D 25W x 90H x 25D 32W x 78H For 36W x 90H Enclosure 30W x 90H x 25D 35W x 90H x 25D

Unsurpassed Capability In Network Communication


The Allen-Bradley PowerFlex family of drives uses Rockwell Automations NetLinx Open Network Architecture. This provides the common set of features and services for DeviceNet, ControlNet, and EtherNet/IP networks resulting in lower total cost of ownership. Users can easily manage information from shop floor to top floor and seamlessly integrate their complete system as they control, configure, and collect data. PowerFlex DC drives are fully compatible with Allen-Bradley drives wide variety of DPI communication adapters, offering the following benefits:
A#24

PowerFlex DC Drive Specifications


Control I/O Up to 12 digital outputs 12 programmable digital inputs 24V DC sink/source (115V AC adapter available) UL and cUL (CSA) Listed C-Tick 3-Phase Voltage: Frequency: Voltage: Overload Current: Drive IP20, NEMA/UL Type 0 Enclosure NEMA/UL Type 1 Panel Mount IP00, NEMA UL Type 0 Frame A 1.5 30 HP @ 230VAC 2 75 HP @ 460VAC 10.5W x 14H x 11D 4 analog output 0-10V 3 analog inputs 1 unipolar 0-10V or 4-20mA 1 bipolar 10 to +10V or 4-20mA EMC EN61800-3 Low Voltage EN60204-1/EN50178 RINA Certified 460/230V 50 and 60 Hz +/- 5% Adjustable from 0V to rated motor voltage 0-500VDC 150% for 60 seconds, 200% for 3 Seconds 0 - 50 C without derating 0 - 45 C 0 - 45 C Frame B Frame C 40 125 HP @ 230 VAC 150 HP @ 230 VAC 100 250 HP @ 460 VAC 300 400 HP @ 460 VAC 12W x 15H x 14D 20.5W x 20H x 16D

Standards

Input Specifications Output Specifications

Enclosure and Ambient Operating Temperatures Dimensions

Publication 20P-PP001A-EN-P October 2007

Copyright 2007 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

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