TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

STACKING - Continued

30. Place chain over drawbar crossmember (19) of top trailer around drawbar cross member (31)
of bottom trailer.

0056 00-15
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING

1. Remove chain from drawbar crossmember (19) of top trailer and drawbar crossmember (31)
of bottom trailer.

2. Remove chain from frame rail (26) at suspension hanger of top trailer and crossmember (29)
behind din locks (30) of bottom trailer.

0056 00-16
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

3. Remove chain over frame rail (26) at triangular crossmember (27) of top trailer and
crossmember (28) of bottom trailer.

4. Remove chain from front crossmember (25) of bottom trailer and front lifting eyes (20) of
top trailer.

0056 00-17
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

5. Remove chain over shuttle (1) of top trailer and left (23) and right rear lifting eyes (24) of
bottom trailer.

0056 00-18
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

6. Attach chains from front (20) and rear (21) lifting eyes of top trailer to overhead lifting
device.

7. Lift top trailer front and rear axles (2) from transport brackets (7) on bottom trailer using
overhead lifting device and place on ground.

0056 00-19
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

NOTE
Shuttle guide brackets are installed the same way on both LH and RH side. RH side shown.

8. Install shuttle guide bracket (13) on shuttle (1) with pin (15) and retaining pin (14).

9. Install three lockwashers (12) and bolts (11) in shuttle guide brackets (13).

10. Tighten three bolts (11) to 150-190 lb-ft (203-258 N•m).

0056 00-20
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

11. Remove three nuts (5) and bolts (6) from all four sets of transport brackets (7) on bottom
trailer.

12. Remove transport brackets (7) from bottom trailer.

0056 00-21
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

13. Rotate transport brackets (7) 180 degrees.

14. Position transport brackets (7) under rear splash guards on both top and bottom trailer.

15. Install three nuts (5) and bolts (6) in all four sets of transport brackets (7).

0056 00-22
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

16. Remove chain from crossmember of drawbar (19) to front lifting eyes (20).

17. Lower drawbar (19) to ground (WP 0043 24, TM 2320-392-10-1).

18. Remove chain from shuttle (1) to crossmember (3) of bottom trailer.

0056 00-23
 TM 9-2330-334-13&P

PREPARATION FOR TRANSPORT - Continued 0056 00

UNSTACKING-Continued

19. Secure shuttle (1) of bottom trailer in rear stowed position.

END OF WORK PACKAGE

0056 00-24
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT

THIS WORK PACKAGE COVERS:

Circuit Breaker Removal, Circuit Breaker Installation, Module Removal, Module Installation, 12 VDC
Connector Removal, 12 VDC Connector Installation, 24 VDC Connector Removal, 24 VDC Connector
Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts (Cont)

Field Washer, Lock (3) (Item 11, WP 0168 00)
Washer, Lock (4) (Item 12, WP 0168 00)
Tools and Special Tools Washer, Lock (2) (Item 13, WP 0168 00)
Soldering and Brazing Outfit, Resistance Washer, Lock (3) (Item 16, WP 0168 00)
Heating (Item 20, WP 0167 00)
Took Kit, Genl Mech (Item 22, WP 0167 00) Personnel Required
Goggles, Industrial (Item 8, WP 0167 00) Two

Materials/Parts Equipment Conditions

Ties, Cable, Plastic (Item 20, WP 0165 00) Trailer uncoupled (WP 0043 24, TM 2320-
Solder, Tin Alloy (Item 17, WP 0165 00) 392-10-1).
Dispenser, Pressure Sensitive Adhesive Tape Voltage converter box removed (WP 0058
(Item 6, WP 0165 00) 00).

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
circuit breakers and modules.

0057 00-1
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT-Continued

CIRCUIT BREAKER REMOVAL

NOTE
Tag connections and connection points prior to disconnecting.

Remove plastic cable ties as required.

Circuit breakers 1,2,3,5,6,and 7 removed the same way. Circuit breaker position 1 shown.

Perform the following step on circuit breakers 1, 2, 3, 5, 6, and 7.

1. Remove nut (1), lockwasher (2), and terminal lug (3) from circuit breaker “BAT” terminal stud (4).
Discard lockwasher.
NOTE
Perform the following step on circuit breakers 4 and 8.

2. Remove nut (1), lockwasher (2), and two terminal lugs (3) from circuit breaker “BAT” terminal stud
(4). Discard lockwasher.

3. Remove circuit breaker (5) from circuit breaker base (6).

0057 00-2
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

CIRCUIT BREAKER INSTALLATION

NOTE
Install plastic cable ties as required.

Circuit breakers 1, 2, 3, 5, 6, and 7 are installed the same way. Circuit breaker position 1 shown.

1. Position circuit breaker (5) on circuit breaker base (6).

NOTE
Perform the following step on circuit breakers 4 and 8.

2. Install two terminal lugs (3) on circuit breaker “BAT” terminal stud (4) with lockwasher (2) and nut (1).

NOTE
Perform the following step on circuit breakers 1, 2, 3, 5, 6, and 7.

3. Install terminal lug (3) on circuit breaker “BAT” terminal stud (4) with lockwasher (2) and nut (1).

0057 00-3
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

MODULE REMOVAL
NOTE

This task shows locations of Voltage converter box module wiring connection points.
Modules 1 through 5 are removed the same way, Module 3 shown.Refer to Table 1:
Voltage Converter Box Module Wiring Connections for details.

Tag wires and connection points prior to disconnecting.

Remove plastic cable ties and convoluted tubing as required.

1. Remove nut (7), lockwasher (8), and wire (9) from circuit breaker CB7 “BAT” terminal stud
(10). Discard lockwasher.

2. Remove nut (11), lockwasher (12), and wire (13) from right ground stud (14). Discard
lockwasher.
Table 1: Voltage Converter Box Module Wiring Connections.
MODULE CONNECTION POINTS

1 CB3, left ground stud, Position 2BL-12 VDC connector, E-Pin-24 VDC connector

2 CB4, left ground stud, Positions 4RED/ 5GRN-12 VDC connector, J-Pin-24 VDC
connector

3 CB7, right ground stud, Position 6BRN-12 VDC connector, E pin –24 VDC connector

4 CB8, right ground stud, Positions 3YEL/ 4RED-12 VDC connector, B-Pin-24 VDC
connector

5 CB1, right ground stud, Positions 7BLU/ 4RED-12 VDC connector, B-/J-/K-Pins-24 VDC
connector

0057 00-4
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

MODULE REMOVAL – Continued

3. Loosen screw (15) at position 6BRN on 12 VDC connector (16).

4. Remove wire (17) from position 6BRN on 12 VDC connector (16).

5. Remove wire (18) from pin E on 24 VDC connector (19).

0057 00-5
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

MODULE REMOVAL - Continued

6. Remove three nuts (20), lockwashers (21), screws (22), and module (23) from voltage converter box
(24). Discard lockwashers.

0057 00-6
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

MODULE INSTALLATION
NOTE

This task shows locations of voltage converter box module wiring connection points. Refer
to Table 1. Voltage Converter Box Module Wiring Connections for details.

Modules 1 through 5 are installed the same way, Module 3 shown.

Install plastic cable ties and convoluted tubing as required.

Table 1: Voltage Converter Box Module Wiring Connections.

MODULE CONNECTION POINTS

1 CB3, left ground stud, Position 2BL-12 VDC connector, E-Pin-24 VDC connector

2 CB4, left ground stud, Positions 4RED/ 5GRN-12 VDC connector, J-Pin-24 VDC
connector

3 CB7, right ground stud, Position 6BRN-12 VDC connector, E pin –24 VDC connector

4 CB8, right ground stud, Positions 3YEL/ 4RED-12 VDC connector, B-Pin-24 VDC
connector

5 CB1, right ground stud, Positions 7BLU/ 4RED-12 VDC connector, B-/J-/K-Pins-24 VDC
connector

1. Install module (23) in voltage converter box (24) with three screws (22), lockwashers (21), and nuts
(20).

0057 00-7
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

MODULE INSTALLATION - Continued

2. Strip approximately 1/4 in. (0.6 cm) of insulation from wire (18).

3. Solder wire (18) to pin E on 24 VDC connector (19).

4. Position wire (17) at position BRN on 12 VDC connector (16).

5. Tighten screw (15) at position BRN on 12 VDC connector (16).

6. Install wire (13) on right ground stud (14) with lockwasher (12) and nut (11).

7. Install wire (9) on circuit breaker CB7 “BAT” terminal stud (10) with lockwasher (8) and nut (7).

0057 00-8
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

12 VDC CONNECTOR REMOVAL

NOTE

All 12 VDC connector wires are removed the same way.

Tag wires and connection points prior to disconnecting.

1. Loosen screw (25) at position 1WHT on 12 VDC connector (16).

2. Remove wire (26) from position 1 WHT on 12 VDC connector (16).

3. Perform the previous two steps on remaining wires.

4. Remove two nuts (27), lockwashers (28), bolts (29), and 12 VDC connector (16) from voltage converter
box cover (30). Discard lockwashers.

0057 00-9
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

12 VDC CONNECTOR INSTALLATION

NOTE

All 12 VDC connector wires are installed the same way.

1. Install 12 VDC connector (16) on voltage converter box cover (30) with two bolts (29), lockwashers
(28), and nuts (27).

2. Position wire (26) on position 1WHT on 12 VDC connector (16).

3. Tighten screw (25) at position 1WHT on 12 VDC connector (16).

4. Perform the previous two steps on remaining wires.

0057 00-10
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

24 VDC CONNECTOR REMOVAL

NOTE

All 24 VDC connector wires are removed the same way.

Tag wires and connection points prior to disconnecting.

1. Remove wire (31) from ground pin on 24 VDC connector (19).

2. Perform the previous step on remaining wires.

3. Remove four nuts (32), lockwashers (33), screws (34), cover (35), and 24 VDC connector (19) from
voltage converter box cover (30). Discard lockwashers.

0057 00-11
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

24 VDC CONNECTOR INSTALLATION

NOTE

All 24 VDC connector wires are installed the same way.

1. Install 24 VDC connector (19) and cover (35) on voltage converter box cover (30) with four screws (34),
lockwashers (33), and nuts (32).

2. Strip approximately 1/4 in. (0.6 cm) of insulation from wire (31).

3. Solder wire (31) to ground pin on 24 VDC connector (19).

4. Perform the previous two steps on remaining wires.

0057 00-12
 TM 9-2330-334-13&P

CIRCUIT BREAKER, MODULE, 0057 00

AND CONNECTOR REPLACEMENT - Continued

OPERATIONAL CHECKS

1. Couple Trailer (WP 0043 23, Coupling Trailer).

2. Check for proper operation of trailer electrical system affected by replaced circuit breaker, module, or
connector (WP 0052 00, Table 5. Preventive Maintenance Checks and Services (PMCS) - Before).

3. Uncouple trailer (WP 0043 24, Uncoupling Trailer).

END OF WORK PACKAGE

0057 00-13/14 Blank

 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT 0058 00

THIS WORK PACKAGE COVERS:
Removal, Installation, Operational Check

INITIAL SETUP:

Maintenance Level Materials/Parts (Cont)

Field Washer, Lock (9) (Item 16, WP 0168 00)
Nuts, Self-Locking (4) (Item 27, WP 0168 00)
Tools and Special Tools
Took Kit, Genl Mech (Item 22, WP 0167 00) Personnel Required
Goggles, Industrial (Item 8, WP 0167 00) Two
Wrench, Torque, 0-200 lb-in. (Item 33, WP
0167 00) Equipment Conditions
Trailer uncoupled (WP 0043 24, TM 2320-
Materials/Parts 392-10-1).
Dispenser, Pressure Sensitive Adhesive Tape Disconnect 24 VDC intervehicular cable
(Item 6, WP 0165 00) (WP 0062 00).
Ties, Cable, Plastic (Item 20, WP 0165 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
voltage converter box.

WARNING

Wear appropriate eye protection when working under trailer due to the
possibility of falling debris. Failure to comply may result in injury to personnel.

0058 00-1
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

REMOVAL
NOTE
The following step requires the aid of an assistant.

1. Remove four self-locking nuts (1), bolts (2), and voltage converter box (3) from voltage converter
box bracket (4). Discard self-locking nuts.

2. Loosen two screws (5) on voltage converter box latches (6).

3. Remove latches (6) from voltage converter box cover (7).

4. Lift up voltage converter box cover (7).

0058 00-2
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

REMOVAL – Continued
NOTE
Tag connections and connection points prior to disconnecting.

Remove plastic cable ties as required.

5. Remove nut (8), lockwasher (9) and terminal lugs TL260 and TL261 (10 and 11) from ground stud B
(12). Discard lockwasher.

0058 00-3
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

REMOVAL – Continued
NOTE
All converter box circuit breaker terminal lugs are removed the same way. Terminal lug
251 shown. Refer to Table 1: Converter Box Circuit Breaker Main Electric
Harness Terminal Lug Locations for details.

6. Remove nut (13), lockwasher (14), and terminal lug (15) from circuit breaker CB1 “AUX” terminal
stud (16). Discard lockwasher.

7. Perform the previous step on remaining circuit breakers.

Table 1: Converter Box Circuit Breaker Main Electrical Harness Terminal Lug Locations
Circuit Breaker “AUX” Terminal Stud Main Electrical Harness Wire Terminal Lug
CB1 TL251
CB2 TL257
CB3 TL250
CB4 TL252
CB5 TL256
CB6 TL259
CB7 TL255
CB8 TL253

0058 00-4
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

REMOVAL – Continued

8. Remove fitting collar (17) from fitting (18).

9. Remove main electrical harness (19) from voltage converter box (3).

10. Remove protector (20) and swedge (21) from main electrical harness (19).

0058 00-5
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

INSTALLATION

1. Position swedge (21), and protector (20) on main electrical harness (19).

2. Position main electrical harness (19) in voltage converter box (3).

3. Install fitting collar (17) on fitting (18).

0058 00-6
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

INSTALLATION - Continued
NOTE
Install plastic cable ties as required.
All converter box circuit breaker terminal lugs are installed the same way. Terminal lug
251 shown. Refer to Table 1: Converter Box Circuit Breaker Main Electrical
Harness Terminal Lug Locations for details.
4. Install terminal lug (15) on circuit breaker CB1 “AUX” terminal stud (16) with lockwasher (14) and
nut (13).

5. Perform the previous step on remaining circuit breakers.

0058 00-7
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

INSTALLATION - Continued

6. Install terminal lugs TL260 and TL261 (10 and 11) on ground stub B (12) with lockwasher (9) and nut
(8).

7. Close voltage converter box cover (7).

8. Position voltage converter box latches (6) to voltage converter box cover (7).

9. Tighten two screws (5) on voltage converter box latches (6).

0058 00-8
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

INSTALLATION - Continued

NOTE
The following step requires the aid of an assistant.

10. Position voltage converter box (3) on voltage converter box bracket (4) with four bolts (2) and self-
locking nuts (1).

11. Tighten four self-locking nuts (1) to 96-120 lb-in. (11-14 N•m).

0058 00-9
 TM 9-2330-334-13&P

VOLTAGE CONVERTER BOX REPLACEMENT - Continued 0058 00

OPERATIONAL CHECK

1. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

2. Check for proper operation of trailer lights (WP 0052 00, Table 5. Preventive Maintenance Checks and
Services (PMCS) - Before).

3. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0058 00-10
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT 0059 00

THIS WORK PACKAGE COVERS:
Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts (Cont)

Field Dispenser, Pressure Sensitive Adhesive Tape
(Item 6, WP 0165 00)
Tools and Special Tools Washer, Lock (9) (Item 9, WP 0168 00)
Took Kit, Genl Mech (Item 22, WP 0167 00) Nut, Self-Locking (2) (Item 27, WP 0168 00)
Goggles, Industrial (Item 8, WP 0167 00)
Wrench, Torque, 0-200 lb-in. (Item 33, WP Equipment Conditions
0167 00) Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).
Materials/Parts
Ties, Cable, Plastic (Item 20, WP 0165 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
junction box.

WARNING

Wear appropriate eye protection when working under trailer due to the
possibility of falling debris. Failure to comply may result in injury to personnel.

0059 00-1
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

REMOVAL

1. Remove two bolts (1) and junction box cover (2) from junction box (3).

0059 00-2
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

REMOVAL – Continued
NOTE
All junction box terminal lugs are removed the same way. Terminal lug 1 shown. Refer to
Table 1: Junction Box Terminal Stud and Wiring Harness Terminal Lug
Locations for details.
Tag terminal lugs and terminal studs prior to removal.

2. Remove nut (4), lockwasher (5), and terminal lugs TL261A (6), TL264 (7), TL275 (8), TL282 (9), and
ABS ground terminal lug (10) from junction box terminal stud 1 (11). Discard lockwashers.

3. Perform the previous step on remaining junction box terminal studs.

Table 1: Junction Box Terminal Stud and Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Electrical Harness Terminal Lugs
Stud Position 1 TL261A, TL264, TL275, TL282, ABS Ground Terminal Lug
Stud Position 2 TL255A, TL267, TL273, TL281
Stud Position 3 TL257A, TL265, TL271
Stud Position 4 TL256A, TL266, TL272
Stud Position 5 TL251A, ABS Constant Power, ABS Stop Light Power
Stud Position 6 TL253A, TL274
Stud Position 7 TL252A, TL268

0059 00-3
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

REMOVAL – Continued

4. Remove main electrical harness (12), right rear electrical harness (13), left rear electrical harness
(14), rear electrical harness (15), and ABS power and diagnostic harness (16) from junction box (3).

5. Remove two self-locking nuts (17), bolts (18), and junction box (3) from rear panel assembly (19).
Discard self-locking nuts.

0059 00-4
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

INSTALLATION

1. Position junction box (3) on rear panel assembly (19) with two bolts (18) and self-locking nuts (17).

2. Tighten two self-locking nuts (17) to 96-120 lb-in. (11-14 N•m).

3. Position ABS power and diagnostic harness (16), rear electrical harness (15), left rear electrical
harness (14), right rear electrical harness (13), and main electrical harness (12) in junction box (3).

0059 00-5
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

INSTALLATION - Continued

NOTE
All junction box terminal lugs are installed the same way. Terminal lug 1 shown. Refer to Table 1:
Junction Box Terminal Stud and Wiring Harness Terminal Lug Locations for details.

4. Install ABS ground terminal lug (10) and terminal lugs TL282 (9), TL275 (8), TL264 (7), and TL261A
(6) on junction box terminal stud 1 (11) with lockwasher (5) and nut (4).

5. Perform the previous step on remaining junction box terminal studs.

Table 1: Junction Box Terminal Stud and Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Electrical Harness Terminal Lugs
Stud Position 1 TL261A, TL264, TL275, TL282, ABS Ground Terminal Lug
Stud Position 2 TL255A, TL267, TL273, TL281
Stud Position 3 TL257A, TL265, TL271
Stud Position 4 TL256A, TL266, TL272
Stud Position 5 TL251A, ABS Constant Power, ABS Stop Light Power
Stud Position 6 TL253A, TL274
Stud Position 7 TL252A, TL268

0059 00-6
 TM 9-2330-334-13&P

JUNCTION BOX REPLACEMENT - Continued 0059 00

INSTALLATION - Continued

6. Install junction box cover (2) on junction box (3) with two bolts (1).

OPERATIONAL CHECKS

1. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

2. Check for proper operation of trailer lights (0052 00, Table 5 Preventive Maintenance Checks and
Services (PMCS) – Before).

3. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0059 00-7/8-Blank
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT 0060 00

THIS WORK PACKAGE COVERS:

Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts

Field Dispenser, Pressure Sensitive Adhesive Tape
(Item 6, WP 0165 00)
Tools and Special Tools Washer, Lock (2) (Item 21, WP 0168 00)
Tool Kit, Genl Mech (Item 22, WP 0167 00)
Wrench, Torque, 0-175 lb-ft (Item 32, WP Equipment Conditions
0167 00) Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
composite taillights.

0060 00-1
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT - Continued 0060 00

REMOVAL

NOTE
LH and RH composite taillight assemblies are removed the same way. LH composite
taillight assembly shown.

1. Remove two bolts (1), lockwashers (2), ground terminal lug TL277 (3), and composite taillight
assembly (4) from rear panel assembly (5). Discard lockwashers.

0060 00-2
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT - Continued 0060 00

REMOVAL - Continued
NOTE
Tag connections and connection points prior to removal. Refer to Table 1: Composite
Taillight Assembly Connections and Connections Points for details.

2. Disconnect harness connector J257 (6) from composite taillight assembly connector 23 (7).

3. Disconnect harness connector J258 (8) from composite taillight assembly connector 24 (9).

4. Disconnect harness connector J259 (10) from composite taillight assembly connector 21 (11).

5. Disconnect harness connector J261 (12) from composite taillight assembly connector 460, 461, 22
(13).

Table 1 Composite Taillight Assembly Connections and Connection Points

RH LH
Vehicle Connection Taillight Connector Vehicle Connection Taillight Connector
Harness Connector J252 23 Harness Connector J257 23
Harness Connector J253 24 Harness Connector J258 24
Harness Connector J254 21 Harness Connector J259 21
Harness Connector J255 460, 461, 22 Harness Connector J261 460, 461, 22
Rear Panel Assembly TL269 Rear Panel Assembly TL277

0060 00-3
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT - Continued 0060 00

INSTALLATION
NOTE
LH and RH composite taillight assemblies are installed the same way. LH composite
taillight assembly shown.

Refer to Table 1: Composite Taillight Assembly Connections and Connection

Points for info on RH composite taillight assembly.

1. Connect harness connector J261 (12) to composite taillight assembly connector 460, 461, 22 (13).

2. Connect harness connector J259 (10) to composite taillight assembly connector 21 (11).

3. Connect harness connector J258 (8) to composite taillight assembly connector 24 (9).

4. Connect harness connector J257 (6) to composite taillight assembly connector 23 (7).

0060 00-4
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT - Continued 0060 00

INSTALLATION - Continued

5. Position ground terminal lug TL277 (3) and composite taillight assembly (4) on rear panel assembly
(5) with two lockwashers (2) and bolts (1).

6. Tighten two bolts (1) to 18-23 lb-ft (24-31 N•m).

0060 00-5
 TM 9-2330-334-13&P

COMPOSITE TAILLIGHT ASSEMBLY REPLACEMENT - Continued 0060 00

OPERATIONAL CHECKS

1. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

2. Check operation of taillights.

3. Check operation of brake lights.

4. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0060 00-6
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT 0061 00

THIS WORK PACKAGE COVERS:

Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts

Field Washer, Lock (2) (RH or LH rear corner
Marker Light assembly) (Item 21, WP 0168
Tools and Special Tools 00)
Tool Kit, Genl Mech (Item 22, WP 0167 00) Washer, Lock (Item 8, WP 0168 00)
Wrench, Torque, 0-75 lb-in. (Item 35, WP Nut, Self-Locking (4) (Item 36, WP 0168 00)
0167 00)
Wrench, Torque, 0-175 lb-ft (Item 32, WP Equipment Conditions
0167 00) Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).
Materials/Parts
Dispenser, Pressure Sensitive Adhesive Tape
(Item 6, WP 0165 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
marker lights.

0061 00-1
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

REMOVAL

NOTE
Perform the following step on LH and RH rear corner marker light assemblies.

1. Remove two bolts (1), lockwashers (2), ground terminal lug TL277 (3), and composite taillight
assembly (4) from trailer (5). Discard lockwashers.

0061 00-2
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

REMOVAL - Continued
NOTE
All marker light assemblies are removed the same way. LH rear corner marker light
assembly shown.
2. Remove two screws (6) and cover (7) from base (8).

3. Remove four self-locking nuts (9), washers (10), screws (11), and base (8), from trailer (5). Discard
self-locking nuts.

0061 00-3
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

REMOVAL - Continued

NOTE
Tag all terminal lugs, connectors, and connection points prior to removal. Refer to Table
1: Marker Light Locations, Connectors, and Terminal Lugs for details.

4. Remove nut (12), lockwasher (13), and terminal lug TL276 (14) from base (8). Discard lockwasher.

5. Disconnect marker light assembly connector (15) from connector J260 (16).

6. Remove gasket (17) from trailer (5).

Table 1: Marker Light Locations, Connectors, and Terminal Lugs

Location Connector Terminal Lug
LH Rear Corner J260 TL276
RH Rear Corner J256 TL270
RH Rear Center J262 TL280
Center Rear Center J263 TL279
LH Rear Center J264 TL278
LH Front Corner J251 TL263
RH Front Corner J250 TL262

0061 00-4
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

INSTALLATION

NOTE
All marker light assemblies are installed the same way. LH rear corner marker light
assembly shown. Refer to Table 1: Marker Light Locations, Connectors, and
Terminal Lugs for details.

1. Position gasket (17) on trailer (5).

2. Connect connector J260 (16) to marker light assembly connector (15).

3. Install terminal lug TL276 (14) on base (8) with lockwasher (13) and nut (12).

0061 00-5
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

INSTALLATION - Continued

4. Position base (8) on trailer (5) with four screws (11), washers (10), and self-locking nuts (9).

5. Tighten four self-locking nuts (9) to 32-38 lb-in. (3-4 N•m).

6. Install cover (7) on base (8) with two screws (6).

7. Install cover (7) on base (8) with two screws (6).

0061 00-6
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

INSTALLATION - Continued

NOTE
Perform the following step on LH and RH rear corner marker light assemblies. RH
composite taillight terminal lug and is TL269.

8. Position ground terminal lug TL277 (3), and composite taillight assembly (4) on trailer (5) with two
lockwashers (2) and bolts (1).

9. Tighten two bolts (1) to 18-23 lb-ft (24-31 N•m).

0061 00-7
 TM 9-2330-334-13&P

MARKER LIGHT ASSEMBLY REPLACEMENT - Continued 0061 00

OPERATIONAL CHECKS

1. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

2. Check marker light operation.

3. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0061 00-8
 TM 9-2330-334-13&P

24 VDC INTERVEHICULAR CABLE REPLACEMENT 0062 00

THIS WORK PACKAGE COVERS:

Removal, Installation

INITIAL SETUP:

Maintenance Level Materials/Parts References

Field Nut, Self-Locking (2) (Item 27, WP 0168 00)

Tools and Special Tools Equipment Conditions

Goggles, Industrial (Item 8, WP 0167 00) Trailer uncoupled (WP 0043 24, TM 9-2320-
Tool Kit, Genl Mech (Item 22, WP 0167 00) 392-10-1).
Wrench, Torque 0-175 lb-ft (Item 32, WP
0167 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
24 VDC intervehicular cable.

WARNING

Wear appropriate eye protection when working under trailer due to the
possibility of falling debris. Failure to comply may result in injury to
personnel.

Trailer must be uncoupled from towing vehicle prior to performing this task to
avoid risk of electrical shock. Failure to comply may result in serious injury or
death to personnel.

0062 00-1
 TM 9-2330-334-13&P

24 VDC INTERVEHICULAR CABLE REPLACEMENT - Continued 0062 00

REMOVAL

1. Disconnect 24 VDC intervehicular cable (1) from 24 VDC intervehicular cable connector (2).

2. Remove two self-locking nuts (3), bolts (4), clamps (5), and 24 VDC intervehicular cable (1) from
turntable (6). Discard self-locking nuts.

3. Remove 24 VDC intervehicular cable (1) from two clamps (5).

0062 00-2
 TM 9-2330-334-13&P

24 VDC INTERVEHICULAR CABLE REPLACEMENT - Continued 0062 00

INSTALLATION

1. Position 24 VD intervehicular cable (1) in two clamps (5).

2. Install intervehicular cable (1) on turntable (6) with two clamps (5), bolts (4), and self-locking nuts
(3).

3. Tighten self locking nuts (3) to 8-10 ft-lbs (10-14 N·m).

0062 00-3
 TM 9-2330-334-13&P

24 VDC INTERVEHICULAR CABLE REPLACEMENT - Continued 0062 00

INSTALLATION - Continued

4. Connect 24 VDC intervehicular cable (1) to 24 VDC intervehicular cable connector (2).

END OF WORK PACKAGE

0062 00-4
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT 0063 00

THIS WORK PACKAGE COVERS:

Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Equipment Conditions

Field Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).
Tools and Special Tools Right rear composite taillight assembly
Tool Kit, Genl Mech (Item 22, WP 0167 00) removed (WP 0060 00).
Right rear marker light assembly removed
Materials/Parts (WP 0061 00).
Dispenser, Pressure Sensitive Adhesive Tape
(Item 6, WP 0165 00)
Washer, Lock (5) (Item 15, WP 0168 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
right rear electrical harness.

0063 00-1
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

REMOVAL

1. Remove two bolts (1) and junction box cover (2) from junction box (3).

0063 00-2
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

REMOVAL - Continued

NOTE
Other terminal lugs are present at these locations. Tag all terminal lugs and connection
points prior to disconnecting.

All right rear electrical harness terminal lugs are removed the same way. Terminal lug for
terminal stud 1 shown. Refer to Table 1: Right Rear Electrical Harness To Junction
Box Connection Points for details.

Table 1 : Right Rear Electrical Harness To Junction Box Connection Points

Junction Box Terminal Stud Right Rear Electrical Harness Terminal Lug
1 TL264
2 TL267
3 TL265
4 TL266
7 TL268

2. Remove nut (4), lockwasher (5), and terminal lug TL264 (6) from junction box terminal stud 1
(GRD.) (7). Discard lockwasher.

3. Perform the previous step on remaining right rear electrical harness to junction box terminal lugs.

0063 00-3
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

REMOVAL - Continued

4. Remove right rear electrical harness (8) from junction box (3).

0063 00-4
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

INSTALLATION
NOTE
Other terminal lugs are present at this location. Tag all terminal lugs and connection
points prior to disconnecting.

1. Position right rear electrical harness (8) in junction box (3).

0063 00-5
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

INSTALLATION - Continued
NOTE
Other terminal lugs are present at these locations.

All right rear electrical harness terminal lugs are removed the same way. Terminal lug for
terminal stud 1 shown. Refer to Table 1: Right Rear Electrical Harness To Junction
Box Connection Points for details.

2. Install terminal lug TL264 (6) on junction box terminal stud 1 (GRD.) (7) with lockwasher (5) and nut
(4).

3. Perform the previous step on remaining right rear electrical harness to junction box terminal studs.

4. Install junction box cover (2) on junction box (3) with two bolts (1).

0063 00-6
 TM 9-2330-334-13&P

RIGHT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0063 00

OPERATIONAL CHECKS

1. Install right rear marker light assembly (WP 0061 00).

2. Install right rear composite taillight assembly (WP 0060 00).

3. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

4. Check for proper operation of right rear lights.

5. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0063 00-7/8-Blank
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT 0064 00

THIS WORK PACKAGE COVERS:

Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Equipment Conditions

Field Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).
Tools and Special Tools Left rear composite taillight assembly
Tool Kit, Genl Mech (Item 22, WP 0167 00) removed (WP 0060 00).
Left rear marker light assembly removed
Materials/Parts (WP 0061 00).
Dispenser, Pressure Sensitive Adhesive tape
(Item 6, WP 0165 00)
Washer, Lock (5) (Item 15, WP 0168 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
left rear electrical harness.

0064 00-1
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

REMOVAL

1. Remove two bolts (1) and junction box cover (2) from junction box (3).

0064 00-2
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

REMOVAL - Continued
NOTE
Other terminal lugs are present at these locations. Tag terminal lugs and connection
points prior to disconnecting.

All left rear electrical harness terminal lugs are removed the same way. Terminal lug for
terminal stud 1 shown. Refer to Table 1: Left Rear Electrical Harness To Junction
Box Connection Points for details.

Table 1 : Left Rear Electrical Harness To Junction Box Connection Points

Junction Box Terminal Stud Left Rear Electrical Harness Terminal Lug
1 TL275
2 TL273
3 TL271
4 TL272
6 TL274

2. Remove nut (4), lockwasher (5), and terminal lug TL275 (6) from junction box terminal stud 1
(GRD.) (7). Discard lockwasher.

3. Perform the previous step on remaining left rear electrical harness to junction box terminal lugs.

0064 00-3
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

REMOVAL – Continued

LEFT REAR ELECTRICAL HARNESS REMOVAL

4. Remove left rear electrical harness (8) from junction box (3).

0064 00-4
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

INSTALLATION
NOTE
Other terminal lugs are present at this location. Tag terminal lugs and connection points
prior to removal.

1. Position left rear electrical harness (8) in junction box (3).

0064 00-5
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

INSTALLATION - Continued
NOTE
Other terminal lugs are present at these locations.

All left rear electrical harness terminal lugs are removed the same way. Terminal lug for
terminal stud 1 shown. Refer to Table 1 : Left Rear Electrical Harness To Junction
Box Connection Points for details.

2. Install terminal lug TL275 (6) on junction box terminal stud 1 (GRD.) (7) with lockwasher (5) and nut
(4).

3. Perform the previous step on remaining left rear electrical harness to junction box terminal studs.

0064 00-6
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

INSTALLATION - Continued

4. Install junction box cover (2) on junction box (3) with two bolts (1).

0064 00-7
 TM 9-2330-334-13&P

LEFT REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0064 00

OPERATIONAL CHECKS

1. Install left rear marker light assembly (WP 0061 00).

2. Install left rear composite taillight assembly (WP 0060 00).

3. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

4. Check for proper operation of left rear lights.

5. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0064 00-8
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT 0065 00

THIS WORK PACKAGE COVERS:
Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts (Cont)

Field Washer, Lock (2) (Item 16, WP 0168 00)
Washer, Lock (3) (Item 14, WP 0168 00)
Tools and Special Tools
Took Kit, Genl Mech (Item 22, WP 0167 00) Equipment Conditions
Goggles, Industrial (Item 8, WP 0167 00) Trailer uncoupled (WP 0043 24, TM 2320-
392-10-1).
Materials/Parts
Dispenser, Pressure Sensitive Adhesive Tape
(Item 6, WP 0165 00)

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
rear electrical harness.

WARNING

Wear appropriate eye protection when working under trailer due to the
possibility of falling debris. Failure to comply may result in injury to personnel.

0065 00-1
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0065 00

REMOVAL
NOTE
All three rear electrical harness connectors and terminal lugs are removed from the
center rear marker lights the same way. Left center marker light connections shown.

Tag connectors and connection points prior to removal. Refer to Table 1, Rear
Electrical Harness Connectors and Connection Points, for details on remaining
lights.

1. Remove nut (1), lockwasher (2), and terminal lug TL278 (3), from marker light terminal stud (4).
Discard lockwasher.

2. Disconnect rear electrical harness connector J264 (5) from marker light connector (6).

3. Perform the previous two steps on remaining center rear marker lights.

Table 1 Rear Electrical Harness Connectors and Connection Points

Rear Center Marker Lights
Left Center Right
TL278 TL279 TL280
Connector J264 Connector J263 Connector J262
Junction Box
Terminal Stud 1 (GRD.) Terminal Stud 2 (CLEAR)
TL282 TL281

0065 00-2
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0065 00

REMOVAL - Continued

4. Remove two bolts (7) and junction box cover (8) from junction box (9).

NOTE
Other terminal lugs are present at these locations.

5. Remove nut (10), lockwasher (11), and terminal lug TL282 (12) from junction box terminal stud 1
(GRD.) (13). Discard lockwasher

6. Remove nut (14), lockwasher (15), and terminal lug TL281 (16) from junction box terminal stud 2
(CLEAR) (17). Discard lockwasher.

0065 00-3
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0065 00

INSTALLATION
NOTE
Other terminal lugs are present at these locations.

1. Install terminal lug TL281 (16) on junction box terminal stud 2 (CLEAR) (17) with lockwasher (15)
and nut (14).

2. Install terminal lug TL282 (12) on junction box terminal stud 1 (GRD.) (13) with lockwasher (11) and
nut (10).

3. Install junction box cover (8) on junction box (9) with two bolts (7).

0065 00-4
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0065 00

INSTALLATION – Continued

NOTE
All three rear electrical harness connectors and terminal lugs are installed on the center
rear marker lights the same way. Left center marker light connections shown.

Refer to Table 1 Rear Electrical Harness Connectors and Connection Points for
details on remaining lights.

4. Connect rear electrical harness connector J261 (5) to marker light connector (6).

5. Install terminal lug TL278 (3) on marker light terminal stud (4) with lockwasher (2) and nut (1).

0065 00-5
 TM 9-2330-334-13&P

REAR ELECTRICAL HARNESS REPLACEMENT - Continued 0065 00

OPERATIONAL CHECKS

1. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

2. Check operation of center marker lights

3. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0065 00-6
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT 0066 00

THIS WORK PACKAGE COVERS:
Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts (Cont)

Field Washer, Lock (7) (Item 15, WP 0168 00)
Nut, Self-Locking (11) (Item 27, WP 0168 00)
Tools and Special Tools
Goggles, Industrial (Item 8, WP 0167 00) Personnel Required
Took Kit, Genl Mech (Item 22, WP 0167 00) Two
Wrench, Torque, 0-200 lb-in. (Item 33, WP
0167 00) Equipment Conditions
Trailer uncoupled (WP 0043 24, TM 2320-
Materials/Parts 392-10-1).
Dispenser, Pressure Sensitive Adhesive Tape Voltage converter box removed (WP 0058
(Item 6, WP 0165 00) 00).
Ties, Cable, Plastic (Item 20, WP 0165 00) Front marker lights removed (WP 0061 00).

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
main electrical harness.

0066 00-1
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

REMOVAL

1. Remove two bolts (1) and junction box cover (2) from junction box (3).

0066 00-2
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

REMOVAL – Continued
NOTE
All main electrical harness terminal lugs are removed the same way. Junction box
terminal lug 1 shown. Refer to Table 1, Junction Box Terminal Stud and Main
Wiring Harness Terminal Lug Locations, for details.

Tag all terminal lugs and terminal studs prior to removal.

2. Remove nut (4), lockwasher (5), and terminal lug TL261A (6), from junction box terminal stud 1 (7).
Discard lockwasher.

3. Repeat the previous step on remaining main electrical harness terminal lugs.

Table 1 Junction Box Terminal Stud and Main Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Main Electrical Harness Terminal Lugs
Stud Position 1 TL261A
Stud Position 2 TL255A
Stud Position 3 TL257A
Stud Position 4 TL256A
Stud Position 5 TL251A
Stud Position 6 TL253A
Stud Position 7 TL252A

0066 00-3
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

REMOVAL – Continued

4. Remove main electrical harness (8) from junction box (3).

Table 1 Junction Box Terminal Stud and Main Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Main Electrical Harness Terminal Lugs
Stud Position 1 TL261A
Stud Position 2 TL255A
Stud Position 3 TL257A
Stud Position 4 TL256A
Stud Position 5 TL251A
Stud Position 6 TL253A
Stud Position 7 TL252A

0066 00-4
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

REMOVAL – Continued
NOTE
All main electrical harness clamps are removed the same way. One shown.
Remove plastic cable ties as required.
Remove convoluted tubing as required.

5. Remove self-locking nut (9), bolt (10), and clamp (11) from rail assembly (12). Discard self-locking
nut.

6. Remove main electrical harness (8) from clamp (11).

NOTE
The following two steps require the aid of an assistant.

7. Perform the previous two steps on remaining clamps.

8. Remove main electrical harness (8) from trailer.

0066 00-5
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

INSTALLATION

NOTE
All main electrical harness clamps are installed the same way. One shown.

Install plastic cable ties as required.

Install convoluted tubing as required.

1. Position main electrical harness (8) on trailer.

2. Position main electrical harness (8) in clamp (11).

NOTE
Do not tighten clamps until harness is connected to junction box and there’s enough slack to connect
harness to converter box.
3. Position clamp (11) on rail assembly (12) with self-locking nut (9) and bolt (10).

4. Perform the previous two steps on remaining clamps.

0066 00-6
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

INSTALLATION - Continued

5. Route main electrical harness (8) into junction box (3).

Table 1 Junction Box Terminal Stud and Main Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Main Electrical Harness Terminal Lugs
Stud Position 1 TL261A
Stud Position 2 TL255A
Stud Position 3 TL257A
Stud Position 4 TL256A
Stud Position 5 TL251A
Stud Position 6 TL253A
Stud Position 7 TL252A

0066 00-7
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

INSTALLATION - Continued

NOTE
All main electrical harness terminal lugs are installed the same way. Junction box
terminal lug 1 shown. Refer to Table 1 Junction Box Terminal Stud and Main
Wiring Harness Terminal Lug Locations for details.

Table 1 Junction Box Terminal Stud and Main Wiring Harness Terminal Lug Locations
Junction Box Terminal Stud Position Main Electrical Harness Terminal Lugs
Stud Position 1 TL261A
Stud Position 2 TL255A
Stud Position 3 TL257A
Stud Position 4 TL256A
Stud Position 5 TL251A
Stud Position 6 TL253A
Stud Position 7 TL252A

6. Install terminal lug TL261A (6) on junction box terminal stud 1 (7) with lockwasher (5) and nut (4).

7. Repeat the previous step on remaining main electrical harness terminal lugs.

0066 00-8
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - Continued 0066 00

INSTALLATION - Continued

8. Install junction box cover (2) on junction box (3) with two bolts (1).

9. Tighten self-locking nut (9) to 96-120 lb-in. (11-14 N•m).

10. Perform the previous step on remaining clamps.

0066 00-9
 TM 9-2330-334-13&P

MAIN ELECTRICAL HARNESS REPLACEMENT - CONTINUED 0066 00

OPERATIONAL CHECKS

1. Install front marker lights (WP 0061 00, Installation).

2. Install voltage converter box (WP 0058 00, Installation).

3. Couple trailer (WP 0043 23, TM 2320-392-10-1, Coupling Trailer).

4. Check rear marker light operation.

5. Uncouple trailer (WP 0043 24, TM 2320-392-10-1, Uncoupling Trailer).

END OF WORK PACKAGE

0066 00-10
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT 0067 00

THIS WORK PACKAGE COVERS:

Removal, Installation, Operational Checks

INITIAL SETUP:

Maintenance Level Materials/Parts

Field Washer, Lock (2) (Item 5, WP 0168 00)
Nut, Self-locking (6) (Item 25, WP 0168 00)
Tools and Special Tools Dispenser, Pressure Sensitive Adhesive Tape
Took Kit, Genl Mech (Item 22, WP 0167 00) (Item 6, WP 0165 00)
Wrench, Torque, 0-175 lb-ft (Item 32, WP Ties, Cable, Plastic (Item 20, WP 0165 00)
0167 00) Nut, Self-Locking (2) (Item 26, WP 0168 00)
Goggles, Industrial (Item 8, WP 0167 00) Washer, Lock (2) (Item 4, WP 0168 00)
Wrench, Torque, 0-600 lb-ft (Item 34, WP
0167 00) Personnel Required
Multiplier, Torque Wrench (Item 13, WP 0167 Two
00)
Jack, Leveling Support (Item 11, WP 0167 Equipment Conditions
00) Tires removed (on axle being replaced) (WP
Jack, Dolly Type, Hydraulic (Item 10, WP 0053 00).
0167 00) Air tanks drained (WP 0004 00).
Wrench Set, Socket (Item 26, WP 0167 00) Air brake air chamber removed (WP 0081 00).
Wrench Set, Crowfoot Ratcheting (Item 27,
WP 0167 00)
Lift, Transmission and Differential (Item 12,
WP 0167 00)
Trestle, Motor Vehicle Maintenance (2) (Item
24, WP 0167 00).

GENERAL

This work package contains information and instructions to replace the Load Handling System Trailer (LHST)
axle.

WARNING

Wear appropriate eye protection when working under trailer due to the
possibility of falling debris. Failure to comply may result in injury to personnel.

0067 00-1
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT 0067 00

REMOVAL

NOTE

Remove plastic cable ties as required.

1. Install turntable retaining pin (1) in turntable (2).

0067 00-2
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

NOTE

Both axles are removed the same way. Rear axle assembly shown.

2. Position hydraulic jack under axle assembly (3).

CAUTION

Raise trailer so that swing arm is fully extended before positioning vehicle leveling support
jacks. Failure to comply may result in damage to equipment.

3. Position two leveling support jacks under frame (4).

4. Position two trestles under axle assembly (3).

0067 00-3
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

5. Remove hydraulic jack.

WARNING

Axle assembly weighs approximately 600 lbs (272 kgs). Axle assembly must be
supported during removal. Failure to comply may result in injury to personnel
or damage to equipment.

6. Position transmission/differential lift under axle assembly (3).

7. Remove two trestles from under axle assembly (3).

0067 00-4
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AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

NOTE

LH and RH side of axle assembly is removed the same way. LH side shown.

8. Remove nut (5), lockwasher (6), and bolt (7) from lower bracket (8). Discard lockwasher.

9. Position shock absorber (9) away from lower bracket (8).

0067 00-5
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

10. Remove self-locking nut (10), washer (11), bolt (12), washer (13), and height control linkage (14)
from lower shock bracket (15). Discard self-locking nut.

11. Remove ABS wheel speed sensor (16) from wheel hub (17).

12. Remove cable (18) from clamp (19).

13. Position ABS wheel speed sensor (16) and cable (18) away from axle assembly (3).

0067 00-6
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

14. Remove self-locking nut (20), bolt (21), spacer (22), equalizing beam (23), and two washers (24) from
frame rail (25). Discard self-locking nut.

15. Remove nut (26), lockwasher (27), and air bag base (28) from equalizing beam (23). Discard
lockwasher.

16. Perform the previous eight steps on RH side of axle assembly.

0067 00-7
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

NOTE

The following step requires the aid of two assistants.

17. Remove axle assembly (3) from underneath trailer.

0067 00-8
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

REMOVAL - Continued

NOTE

LH and RH equalizing beams are removed the same way. RH side shown.

18. Remove two self-locking nuts (29), washers (30), bolts (31), washers (32), and equalizing beam (23)
from axle assembly (3). Discard self-locking nuts.

19. Perform previous step on LH side equalizing beam.

0067 00-9
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION

WARNING

Axle assembly weighs approximately 600 lbs (272 kgs). Axle assembly must be
supported during installation. Failure to comply may result in injury to
personnel or damage to equipment.

NOTE

Perform the following step if replacing axle assembly.

1. Remove air brake chamber (WP 0081 00).

2. Position axle assembly (3) on transmission differential lift.

0067 00-10
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION - Continued

NOTE

The following two steps require the aid of two assistants.

Both axles are installed the same way. Rear axle assembly shown.

LH and RH equalizing beams are installed the same way. RH side shown.

3. Position equalizing beam (23) on axle assembly (3) with two washers (32), bolts (31), washers (30),
and self-locking nuts (29).

4. Tighten two self-locking nuts (29) to 760-840 lb-ft (1030-1139 N•m).

5. Perform previous two steps on LH side equalizing beam.

0067 00-11
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION - Continued

6. Position axle assembly (3) underneath trailer with transmission differential lift.

7. Position two trestles under axle assembly (3).

8. Remove transmission differential lift from axle assembly (3).

9. Position hydraulic jack under axle assembly (3).

10. Remove two trestles from under axle assembly (3).

0067 00-12
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION - Continued

NOTE

LH and RH side of axle assembly is installed the same way. LH side shown.

11. Position air bag base (28) on equalizing beam (23) with lockwasher (27) and nut (26).

12. Tighten nut (26) to 33-37 lb-ft (45-50 N•m).

0067 00-13
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION - Continued

13. Position equalizing beam (23) on frame rail (25) with two washers (24), spacer (22), bolt (21) and self-
locking nut (20).

14. Tighten self-locking nut (20) to 523-578 lb-ft (709-784 N•m).

15. Position cable (18) and ABS wheel speed sensor (17) on axle assembly (3).

16. Install cable (18) in clamp (19).

17. Install ABS wheel speed sensor (16) in wheel hub (17).

0067 00-14
 TM 9-2330-334-13&P

AXLE ASSEMBLY REPLACEMENT - Continued 0067 00

INSTALLATION - Continued

18. Position height control linkage (14) on lower shock bracket (15) with washer (13), bolt (12), washer
(11), and self-locking nut (10).

19. Tighten self-locking nut (10) to 8-10 lb-ft (11-14 N•m).

0067 00-15