MSE 209: Introduction to the Science and Engineering of Materials

Spring 2010 MSE 209 - Section 1 Instructor: Leonid Zhigilei Monday and Wednesday, 08:30 9:45 am Olsson Hall 009

MSE 2090: Introduction to Materials Science

Chapter 1, Introduction

MSE 2090: Introduction to Materials Science

Chapter 1, Introduction

Research in Computational Materials Group:

Contact Information: Instructor: Leonid Zhigilei Office: Wilsdorf Hall, Room 303D Office Hours: 10:00 am to 12:00 pm Tuesday & open Telephone: (434) 243 3582 E-mail: [email protected]

Generation of crystal defects and melting in a metal target irradiated by a short laser pulse Simulation of impact resistance of carbon nanotube materials

Class web page: http://www.people.virginia.edu/~lz2n/mse209/ Class e-mail list: [email protected] Graduate Teaching Assistant: Ms. Priya Ghatwai Office: Materials Science Building 109 Office hours: 4-5 pm on Tuesdays and Wednesdays in Materials Science Building, Room 125A You can also e-mail Ms. Ghatwai for additional appointments and individual consultations.

Temperature distribution in a simulation of heat transfer in a carbon nanotube material

E-mail: [email protected]
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Group Web Site: http://faculty.virginia.edu/CompMat/ MSE 2090: Introduction to Materials Science Chapter 1, Introduction

Grading: Homework: 15 % Two mid-term exams: 40 % Final exam: 45 % Homework: 11 problem sets will be will be assigned and will be due at the beginning of class one week after assignment. Homework solutions should be neat and stapled. Homework does not require the pledge and cooperation among students is permitted. Copying is not permitted. Late homework is not accepted Tests: pledged, closed-book and closed-notes Textbook: W. D. Callister & D. G. Rethwisch, Materials Science and Engineering: An Introduction (John Wiley 2010, 8th edition) I will also post my lecture notes on the web.
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Syllabus: From atoms to microstructure: Interatomic bonding, structure of crystals, crystal defects, non-crystalline materials. Mass transfer and atomic mixing: Diffusion, kinetics of phase transformations. Mechanical properties, elastic and plastic deformation, dislocations and strengthening mechanisms, materials failure. Phase diagrams: Maps of equilibrium phases. Polymer structures, properties and applications of polymers. Electrical, thermal, magnetic, and optical properties of materials.

MSE 2090: Introduction to Materials Science

Chapter 1, Introduction

Chapter 1: Introduction Historical Perspective

Stone Bronze Iron Advanced materials

Historical Perspective
Beginning of the Material Science - People began to make tools from stone Start of the Stone Age about two million years ago. Natural materials: stone, wood, clay, skins, etc. The Stone Age ended about 5000 years ago with introduction of Bronze in the Far East. Bronze is an alloy (a metal made up of more than one element), copper + < 25% of tin + other elements. Bronze: can be hammered or cast into a variety of shapes, can be made harder by alloying, corrode only slowly after a surface oxide film forms. The Iron Age began about 3000 years ago and continues today. Use of iron and steel, a stronger and cheaper material changed drastically daily life of a common person. Age of Advanced materials: throughout the Iron Age many new types of materials have been introduced (ceramic, semiconductors, polymers, composites). Understanding of the relationship among structure, properties, processing, and performance of materials. Intelligent design of new materials.

What is Materials Science and Engineering ? Classification of Materials

Metals, Ceramics, Polymers, Semiconductors

Processing Structure Properties Performance

Advanced Materials
Electronic materials, superconductors, etc.

Modern Material's Needs, Material of Future

Biodegradable materials, Nanomaterials, Smart materials

MSE 2090: Introduction to Materials Science

Chapter 1, Introduction

MSE 2090: Introduction to Materials Science

Chapter 1, Introduction

A better understanding of structure-compositionproperties relations has lead to a remarkable progress in properties of materials. Example is the dramatic
progress in the strength to density ratio of materials, that resulted in a wide variety of new products, from dental materials to tennis racquets.

What is Materials Science and Engineering ?

Processing Materials Optimization Loop

Structure Observational

Properties

Material science is the investigation of the relationship among processing, structure, properties, and performance of materials.

Figure from: M. A. White, Properties of Materials (Oxford University Press, 1999)

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Structure Length-scales Subatomic level (Chapter 2)

Electronic structure of individual atoms that defines interaction among atoms (interatomic bonding).

Angstrom = 1 = 1/10,000,000,000 meter = 10-10 m

Nanometer = 10 nm = 1/1,000,000,000 meter = 10-9 m

Micrometer = 1m = 1/1,000,000 meter = 10-6 m Atomic level (Chapters 2 & 3)

Arrangement of atoms in materials (for the same atoms can have different properties, e.g. two forms of carbon: graphite and diamond)

Millimeter = 1mm = 1/1,000 meter = 10-3 m

Interatomic distance ~ a few A human hair is ~ 50 m Elongated bumps that make up the data track on a CD are ~ 0.5 m wide, minimum 0.83 m long, and 125 nm high

Microscopic structure (Ch. 4)

Arrangement of small grains of material that can be identified by microscopy.

Macroscopic structure
Structural elements that may be viewed with the naked eye.
MSE 2090: Introduction to Materials Science Chapter 1, Introduction
Monarch butterfly ~ 0.1 m

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The Scale of Things (DOE)

Things Natural
100 m 1 meter (m)

Things Manmade

Length and Time Scales in Materials Modeling

by Greg Odegard, NASA

10-1 m

Progress in miniaturization

0.1 m 100 mm

Objects fashioned from metals, ceramics, glasses, polymers ... Head of a pin 1-2 mm

Cat ~ 0.3 m

Monarch butterfly ~ 0.1 m

10-2 m

0.01 m 1 cm 10 mm

Bee ~ 15 mm Dust mite 300 m

10-3 m

1 millimeter (mm)

Microelectronics MEMS (MicroElectroMechanical Systems) Devices 10 -100 m wide

10-4 m
Human hair ~ 50 m wide Fly ash ~ 10-20 m

The Microworld

0.1 mm 100 m

10-5 m

0.01 mm 10 m
Red blood cells Pollen grain

Visible spectrum

Magnetic domains garnet film 11 m wide stripes

Red blood cells with white cell ~ 2-5 m ATP synthase

10-6 m

1 micrometer (m)
Indium arsenide quantum dot Quantum dot array -germanium dots on silicon

Progress in atomic-level understanding

Schematic, central core

10-7 m The Nanoworld

0.1 m 100 nm

10 nm

10-8 m

0.01 m 10 nm
Biomotor using ATP Self-assembled mushroom

Cell membrane

10-9 m

1 nanometer (nm)

DNA ~2 nm wide Atoms of silicon spacing ~tenths of nm 100 10-2 10-3 10-6 10-9

10-10 m

0.1 nm

Quantum corral of 48 iron atoms on copper surface positioned one at a time with an STM tip Corral diameter 14 nm

MSE 2090: Introduction to Materials Science

meter centimeter millimeter micrometer nanometer

m cm mm m nm

1m 0.01 m 0.001 m 0.000001 m 0.000000001 m

Chart from http://www.sc.doe.gov/production/bes/scale_of_things.html

Chapter 1, Introduction

The 21st century challenge -- Fashion materials at the nanoscale with desired properties and functionality

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Length and Time Scales in Materials Modeling

1027 1 0.1

Types of Materials
Let us classify materials according to the way the atoms are bound together (Chapter 2). Metals: valence electrons are detached from atoms, and spread in an 'electron sea' that "glues" the ions together. Strong, ductile, conduct electricity and heat well, are shiny if polished. Semiconductors: the bonding is covalent (electrons are shared between atoms). Their electrical properties depend strongly on minute proportions of contaminants. Examples: Si, Ge, GaAs. Ceramics: atoms behave like either positive or negative ions, and are bound by Coulomb forces. They are usually combinations of metals or semiconductors with oxygen, nitrogen or carbon (oxides, nitrides, and carbides). Hard, brittle, insulators. Examples: glass, porcelain. Polymers: are bound by covalent forces and also by weak van der Waals forces, and usually based on C and H. They decompose at moderate temperatures (100 400 C), and are lightweight. Examples: plastics rubber.

Length Scale, number of atoms

Length Scale, meters

Mesoscopic

Dislocation Dynamics Nature, 12 February, 1998

ia a nd e ,S lm actur del o H o fr eth lar ts m zab anu ot Eli tergr arlo P In te C n Mo

Microscopic
Mo Li, JHU, Atomistic model of a nanocrystalline Farid Abraham, IBM MD of crack propagation

10-8

Nanoscopic

Leonid Zhigilei, UVA Phase transformation on diamond surfaces

10-9

MSE 2090: Introduction to Materials Science

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10-12
15

103

10-9

106

10-7

10-7

109

Time Scale, seconds

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Properties
Properties are the way the material responds to the environment and external forces. Mechanical properties response to mechanical forces, strength, etc. Electrical and magnetic properties - response electrical and magnetic fields, conductivity, etc. Thermal properties are related to transmission of heat and heat capacity. Optical properties include to absorption, transmission and scattering of light. Chemical stability in contact with the environment corrosion resistance.

Material Selection
Different materials exhibit different crystal structures (Chapter 3) and resultant properties

(a) force

(b)

MSE 2090: Introduction to Materials Science

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MSE 2090: Introduction to Materials Science

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Material Selection
Different materials exhibit different microstructures (Chapter 4) and resultant properties

Material selection: Properties/performance and cost

metals ceramics
Superplastic deformation involves low-stress sliding along grain boundaries, a complex process of which material scientists have limited knowledge and that is a subject of current investigations.

semiconductors
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polymers
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Composition, Bonding, Crystal Structure and Microstructure DEFINE Materials Properties Composition

Future of materials science

Design of materials having specific desired characteristics directly from our knowledge of atomic structure. Miniaturization: Nanostructured" materials, with microstructure that has length scales between 1 and 100 nanometers with unusual properties. Electronic components, materials for quantum computing. Smart materials: airplane wings that adjust to the air flow conditions, buildings that stabilize themselves in earthquakes Environment-friendly materials: biodegradable or photodegradable plastics, advances in nuclear waste processing, etc. Learning from Nature: shells and biological hard tissue can be as strong as the most advanced laboratory-produced ceramics, mollusces produce biocompatible adhesives that we do not know how to reproduce Materials for lightweight batteries with high storage densities, for turbine blades that can operate at 2500C, room-temperature superconductors? chemical sensors (artificial nose) of extremely high sensitivity, cotton shirts that never require ironing

Bonding

Crystal Structure

Thermomechanical Processing

Microstructure

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