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QAP For Insulation Procedure1

The document provides specifications for applying insulation material to different applications. For boiler casing, it specifies using rock wool insulation with a thickness of 135-275mm and density of 100-150kg/m3. It also specifies the use of galvanized steel wire below 400C and stainless steel wire above 400C. For steam lines, it specifies using rock wool or resin bonded rock wool insulation with thickness of 135-275mm. For feed water lines and CBD&IBD tanks, it also specifies using rock wool insulation with thickness of 135-275mm and galvanized or stainless steel wire depending on temperature.

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Mukesh Dak
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534 views

QAP For Insulation Procedure1

The document provides specifications for applying insulation material to different applications. For boiler casing, it specifies using rock wool insulation with a thickness of 135-275mm and density of 100-150kg/m3. It also specifies the use of galvanized steel wire below 400C and stainless steel wire above 400C. For steam lines, it specifies using rock wool or resin bonded rock wool insulation with thickness of 135-275mm. For feed water lines and CBD&IBD tanks, it also specifies using rock wool insulation with thickness of 135-275mm and galvanized or stainless steel wire depending on temperature.

Uploaded by

Mukesh Dak
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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QAP for application of Insulation

Before application of insulation, material is to be checked as per drawing. Physical inspection of welding joint is to be checked, it should be full welded where the insulation is to be done. All instrument tapping, clamps, lugs and other connections on the surface to be insulated have been properly installed as per the relevant erection drawing. Quantity of lugs which is provided for holding of insulation pad is to be checked as per drawing. Strips are to be proper welded before applying of insulation pad. The ends of all wire loops shall be firmly twisted together; any gap in the insulation shall be filled with loose mineral wool. Butting the joints and stitching the mattress properly with GI wire of 20 G to secure it firmly to the surface. Insulation mattress/section ends shall be terminated at a sufficient distance from the flanges to facilitate removal of bolts. Providing the fixing of aluminum sheets cladding over the insulation surface.

Specification of insulation material For Boiler Casing


Insulator Material: Operating Range: - Up to 450 OC Type of Insulation: - Rockloyd Rock wool Density of Insulation Material: - 100-150 KG/m 3 Insulation Material Thickness: - 135-275 mm Approx Heat Loss: - 90 - 100Kcal/sqm. Hr. Approx Surface Temperature: - 60 OC Mesh Wire/Binding and Lacing Wire: 1) Up to 400 OC: - Galvanized Steel of 20 SWG Dia. 2) Above 400 OC: - Stainless Steel of 20 SWG Dia. Sheathing Material 1) For Dia of Insulated Surface of 450 mm and Above for Flat Surfaces: Aluminum sheet of 16 SWG 2) For Dia of Insulated Surface Less than 450 mm: - Aluminum sheet of 20 SWG 3) Spacer Ring After every 100 mm of distance

For Steam Lines


Insulator Material Type of Insulation: 1) Rockloyd Rock wool (IS: 9842, BS: 3958 part 4, ASTM: C 547-95 up to 350 mm pipe Dia, Operating Range: - Up to 650 OC, Density of Insulation Material: 144 KG/m3 2) Rockloyd Resin Bonded Rock wool mattresses (IS:8183, BS: 3958 Part 3, ASTM: C 592-80, Operating Range: - Above 400 OC, Density of Insulation Material: - 150 KG/m3 Insulation Material Thickness: - 135-275 mm Approx Heat Loss: - 100 Kcal/sqm. Hr. Approx Surface Temperature: - 60 OC Mesh Wire/Binding and Lacing Wire 1) Up to 400 OC: - Galvanized Steel of 20 SWG Dia. 2) Above 400 OC: - Stainless Steel of 20 SWG Dia. Sheathing Material

1) Aluminum 22-24 G (0.2 Emissivity)

For Feed Water Lines


Insulator Material Type of Insulation: - Rockloyd Rock wool (IS: 8183 - 1993, BS: 3958 Part 3, ASTM: C 592-80 up to, Operating Range: - Up to 400 OC, Density of Insulation Material: - 100-120 KG/m3 Insulation Material Thickness: - 135-275 mm Approx Heat Loss: - 100 Kcal/sqm. Hr. Approx Surface Temperature: - 60 OC Mesh Wire/Binding and Lacing Wire 1) Up to 400 OC: - Galvanized Steel of 20 SWG Dia. 2) Above 400 OC: - Stainless Steel of 20 SWG Dia. Sheathing Material 1) Aluminum 22-24 G (0.2 Emissivity) 2) GI-22-24 G (0.35 Emissivity)

For CBD&IBDTank
Insulator Material Type of Insulation: - Rockloyd Rock wool, Operating Range: - Up to 400 OC, Density of Insulation Material: - 100-150 KG/m 3 Insulation Material Thickness: - 135-275 mm Approx Heat Loss: - 100 Kcal/sqm. Hr. Approx Surface Temperature: - 60 OC Mesh Wire/Binding and Lacing Wire 1) Up to 400 OC: - Galvanized Steel of 20 SWG Dia. 2) Above 400 OC: - Stainless Steel of 20 SWG Dia. Sheathing Material 1) Aluminums sheet 22-25 G

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