DRO Rotary Kiln Sealing System
DRO Rotary Kiln Sealing System
Features Special sealing systems for rotary kilns Packing rings (self-adjusting) with permanent springaction for optimal, continuous contact with the seal disc, optical wear indicator Can be pressurized with buffer gas Optional dust extraction at the expansion joint Optional ush tting to remove dust deposits at the seal disc Double-acting seal rings for use with processcompatible barrier gas or to drain toxic or aggressive gas Cutting-edge materials, supports broad range of applications Advantages Reduced pollution emissions Clean residue combustion No partial temperature reduction below the residue combustion threshold due to air inltration (no dioxin formation) Safe operation Signicant reduction in primary energy consumption Long service life, low wear Predictable downtime (e.g. annual inspection) Available as retrot on existing systems
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Description Mounting ange (kiln shell) Seal disc (rotating) Bronze seal face Packing ring (static) Housing Expansion joint Spring system Thermal sensor tting Flush tting
Recommended applications Process industry Petrochemical industry Chemical industry Pharmaceutical industry Toxic, hazardous, chemical media Residue and waste incineration Cement production Calcination Reduction
Functional description The sealing system consists of a mounting ange welded on to the kiln shell. The two connected halves of the split case engage at the seal disk which is screw mounted to the ange. Depending on requirements, two or four packing rings are provided and a thrust ring presses them against the seal disk. A spring mechanism generates the contact force for the packing rings. A specially designed expansion joint compensates for axial (thermal) expansion and change in the position of the kiln shell. A torque damper prevents rotation of the seal carrier assembly. With the exception of the seal disc, the entire sealing system is free moving and runs on roller supports in the damper. The seal is able to follow any movement by the oven with the sealing function remaining intact. The seal disc compensates for radial deection of the rotary kiln (caused by ovality, etc.) by submerging to a greater or lesser extent into the seal housing. Operating range Diameter: d1 = 2,000 8,000 mm (78 315) Pressure: p = -50 +250 mbar (-0,72 3,62 PSI) Temperature (oven surface): t = max. 300 C (572 F) Rotational speed: 2.5 m/s (8.2 ft/s) Radial movement capability: 35 mm (1,38)* Axial movement capability: 150 mm (5,91)* * Greater values on request Materials Metal parts: Steel S235JR (St 37-2 / 1.0037) CrNiMo steel (1.4571) Other materials on request
Product variants
DRO Double seal 1 Mounting ange (kiln shell) 2 Seal disc (rotating) 3 Bronze seal face 4 Packing ring (static) 5 Housing 6 Expansion joint 7 Flush tting 8 Spring system
Important note All the technical specications are based on extensive tests and our many years of experience. However, the diversity of possible applications means that they can serve as guide values only.
It should be noted that the extremal values of each operating parameter cannot be applied at the same time because of their interaction. Furthermore, the operating range of each specic product depends on the respective shaft diameter, materials used, mode of operation and on the medium to be sealed. A guarantee can only be given in the individual case if the exact conditions of application are known and these are conrmed in a special agreement. When critical conditions of operation are involved, we recommend consulting with our specialist engineers. Subject to change.
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EagleBurgmann is one of the internationally leading companies for industrial sealing technology. Our products are used everywhere where safety and reliability are important: in the oil and gas industry, rening technology, the petrochemical, chemical and pharmaceutical industries, food processing, energy, water, mining, pulp & paper, aerospace and many other spheres. Every day, more than 6,000 employees contribute their ideas, solutions and commitment towards ensuring that customers all over the world can rely on our seals. Our modular TotalSealCare service underlines our strong customer orientation and offers tailor-made services for every application.
EagleBurgmann Germany GmbH & Co. KG Aeussere Sauerlacher Strasse 610 82515 Wolfratshausen Phone +49 (0)8171 23 0 Fax +49 (0)8171 23 12 14 [email protected] www.eagleburgmann.com