Chapter 7 (Internal Grounding)
Chapter 7 (Internal Grounding)
INTERNAL GROUNDING
7
7
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This chapter provides requirements for grounding communications site equipment. The requirements in this chapter are the minimum required to help ensure personnel safety and equipment reliability, and are derived from a compilation of industry-wide specifications, standards and applicable codes. Additional steps may be taken as required, based on system requirements and the sites geographical area. Abnormal and unusual conditions can sometimes require special effort to achieve an effectively bonded and grounded site. Consultation with the Motorola committee responsible for this manual is suggested in these instances. The committee chairman may be contacted via email at [email protected].
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INTRODUCTION
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STANDARDS
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INTRODUCTION
AREA 1
MGB
ELECTRICAL PANEL GROUND BUS CONDUCTORS ANCILLARY SUPPORT EQUIPMENT NEUTRAL GROUND BOND TO EXTERNAL GROUNDING ELECTRODE SYSTEM
RGB
BATTERY RACK
SSGB AREA 2
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INTRODUCTION
A single point ground system is defined as a single point, typically a MGB, within a shelter, equipment building or room, where all communications equipment, ancillary support equipment, antenna transmission lines, transient voltage surge suppression (TVSS) devices, and utility grounds are bonded. The single point ground system must be effectively connected to a grounding electrode system as detailed in this chapter and Chapter 6, External Grounding. In this chapter, the system is defined as all equipment required for proper communications system functionality at the site, and includes but is not limited to: Communications and support equipment Power systems Power distribution systems Voice, data and video circuits Antenna systems Global Positioning System (GPS) Surge suppressors Support components and material.
The equipment site or area is defined as the equipment building, shelter, room or area within another room where communications equipment or systems may be located and includes but is not limited to: Heating, ventilation and air conditioning (HVAC) systems Fire suppression systems Power distribution systems The building structure
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7.2.1
A single rack, cabinet or chassis that is not part of an onsite communications system and does not constitute a communications system within itself does not require the installation of a MGB as defined in this chapter, though one may be installed if desired.
1. See NFPA 70, Article 100 Grounding Conductor, Equipment for the definition of an equipment grounding conductor.
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In this application the single point where all equipment ground connectors terminate may be a point within the single cabinet or a point on the grounding electrode conductor immediately adjacent to the equipment rack, cabinet, or chassis. See Figure 7-3 below.
Internal Perimeter ground bus conductor. Routing to MGB is site specific, depending on space availability. The method shown here or at far right is acceptable. Master Ground bus bar. Total number of attachment holes and mounting method not shown. To external grounding electrode system
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7.2.1.1
REQUIREMENTS
When equipment is in a stand-alone building or shelter, a grounding conductor1 shall extend from the MGB to the external ground electrode system. When the equipment area is within a larger structure or multi-story building, a grounding conductor shall extend to the building ground electrode system conductor. The ground bus conductors, equipment grounding conductors, and internal perimeter ground bus conductors are terminated to the MGB. A single properly installed integrated cable entry port bulkhead panel of solid copper construction, electrically continuous between the interior and exterior of the structure through which it is mounted and with adequate area for termination of the bus and equipment grounding conductors, may be used as the internal and external ground bus bar. Refer to Grounding Electrode System Component Requirements on page 6-5 for additional information on the external ground bus bar (EGB). See Figure 7-5 for an example of the integrated cable entry port bulkhead.
1. See NFPA 70, Article 100 Grounding Conductor, Equipment for the definition of a grounding conductor.
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7.2.1.2
LOCATION
The MGB shall be located within the shelter, equipment room or equipment area within 60 cm (24 in.) of the point where the transmission lines enter, preferably near the entry points of the power and communications conductors. The MGB is typically mounted on insulated standoffs to the wall just below the point where the transmission lines enter. In facilities where the transmission lines enter the shelter, building or room through the wall at floor level or through conduits within the floor or ceiling, the MGB may be located on the wall, floor or ceiling immediately adjacent to the entry point of the transmission lines. Telephone cables and the main electrical service disconnect supplying power to the communications system must also be located within close proximity to the MGB. The most desirable location is along the same wall. This permits a single point bonding of the electrical service and telephone network interface grounding electrode conductors and the MGB grounding electrode conductor to the grounding electrode system. See Figures 7-6 and 7-7.
Equipment Grounding Conductor. Typical at each Cabinet, Rack and Equipment Chassis.
Air Intake louver Equipment Grounding Conductor. Typical at each Support Apparatus.
Utility Panelboard Generator Automatic Transfer Switch Telphone Service Separation for Internal Perimeter Ground Bus Transmission Line entry port To external ground system * Electrical Service ground * Electrical Service Main Disconnect Air Conditioner grill Air Conditioner grill
Equipment Grounding Conductor. Typical at each Support Apparatus. Equipment Grounding Conductor. Typical at each Support Apparatus. MGB Door Entry Exhaust Fan Green-jacketed Ground Bus conductor Cable Runway Green-jacketed Ground Bus Extension conductor Internal Perimeter Ground Bus conductor
* NOTE: No exterior ground system conductors shown. Electrical service grounding electrode conductor must be bonded to external site ground system.
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Disconnect Switch
UPS
Transfer Switch
Panel board
7.2.1.3
MGB SPECIFICATIONS
See Table 7-1. The MGB shall carry the UL listing.
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TABLE 7-1
MGB SPECIFICATIONS
Item Specification Bare, solid Alloy 110 (99.9%) copper bus bar or plate of one piece construction May be electrotin-plated.
Material
Minimum Dimensions
Width: 5 cm (2 in.) Length: 30.5 cm (12 in.) Thickness: 0.635 cm (1/4 in.) Must be suitable for the application. polyester fiberglass 15 kV minimum dielectric strength flame resistant per UL 94 VO classification Dependent on number of conductors to be attached Holes to be 11 mm (7/16 in.) minimum on 19 mm (3/4 in.) centers to permit the convenient use of two-hole lugs
Conductor mounting holes Number Dimensions Method of attachment of grounding electrode conductor.
Exothermic welding Irreversible crimp connection Other suitable irreversible crimp connection process
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Requirement The MGB shall be bonded to the external grounding electrode system with a 35 mm2 csa (#2 AWG), or larger, stranded (preferred) or solid tinned copper grounding conductor. The MGB shall be bonded to the electrical service grounding electrode conductor with a 35 mm2 csa (#2 AWG), or larger, stranded, copper grounding conductor. This conductor may be solid and shall be tinned if any part of the conductor is below grade. The MGB shall be bonded to an indoor grounding electrode conductor, typically found in larger buildings, multistory or high rise structures. The indoor grounding electrode conductor may be one of the following listed in a descending order of effectiveness: The exposed steel structure of the building Effectively grounded metal water piping systems Exposed electrical grounding electrode conductor A dedicated grounding conductor
Note 1
Note 2
Note1
Exposed nonflexible metallic service raceways may be used when none of the above means are available. The grounding conductor shall be free of any splices. Should a splice in the grounding conductor become necessary the splice shall be made using irreversible compression type connectors that are listed for the purpose or with the exothermic process. No other type of splice is acceptable. The grounding conductor shall not contain any splices. Should a splice in the grounding conductor become necessary the splice shall be made using irreversible compression type connectors that are listed3 for the purpose or with the exothermic process. No other type of splice is acceptable.
Connections of the grounding conductor to the MGB shall be by the exothermic process or by the use of a listed3 irreversible pressure type crimp connection. Connections of the grounding conductor to an external grounding electrode system shall be by the exothermic process or by the use of a listed3 irreversible pressure type crimp connection. The grounding conductor shall be run in as straight a line as is possible and with a minimum number of bends. See Figure 7-8 and NFPA 70, Article 250(c) and for additional information.
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TABLE 7-2 BONDING THE MGB TO THE GROUNDING ELECTRODE SYSTEM (CONTINUED)
Type of Structure
Multistory or hi-rise structures and roof mounted cabinets
Requirement The ground path integrity of the exposed structural steel or water piping system must be verified as being continuous. Effective bonding of joints and sections of exposed structural steel or water piping systems shall be provided as required to ensure the electrical integrity of this ground path. (NFPA-70; Article 250-68(b)) Connections to the exposed steel structure of the building or dedicated grounding electrode conductor shall be made with the exothermic process. When the exothermic process type connection is not suitable, this connection may be made by using listed3 irreversible pressure type crimp connectors, listed3 lugs or clamps or split bolt type compression connectors. Air handling ducts are not suitable for use as a grounding means. (NFPA-70; Article 820-40)
Connections depending on solder shall not be used (NFPA-70; Articles 250-8 and 250-70).
1. The MGB shall be bonded to the external grounding electrode system (stranded conductor preferred) if such a system is installed at the building and the equipment room or area is reasonably close to ground level. The MGB shall be bonded to the external tower grounding electrode system if a tower or stand alone antenna structure is present. 2. The MGB may be bonded to the external grounding electrode system if the system is installed on the structure. 3. Listed means that the item or device is listed by UL or an approved testing laboratory or complies with the definition as specified in NFPA 70, Article 100.
The radius of any bend shall not be less than 20.3 cm (8 in.)
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7.2.1.5
7.2.1.6
7.2.1.7
NOTE: A ground bus bar installed within a rack or cabinet shall be considered a RGB and shall be bonded to the MGB as described herein.
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RGB RGB
Equipment Rack
Equipment Rack
NOTE: In installations where the ground bus is located below the rack or
cabinet, the RGB may be installed in the bottom of the rack or cabinet.
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To MGB
RGB RGB
Equipment Rack
Equipment Rack
NOTE: In installations where the ground bus is located below the rack or cabinet, the RGB may be installed in the bottom of the rack or cabinet.
FIGURE 7-10 TYPICAL INSTALLATION OF RGB BONDED TO THE MGB W ITH INDIVIDUAL GROUND BUS CONDUCTORS
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All conductors to MGB
Top-mounted RGB
Individual equipment grounding conductors from each piece of equipment and rack to MGB
FIGURE 7-11 ACCEPTABLE METHODS FOR BONDING FROM THE EQUIPMENT TO THE MGB
Individual equipment grounding conductors from each piece of equipment and rack to the ground bus conductor.
Equipment Rack
Equipment Rack
Equipment Rack
Equipment Rack
STANDARDS
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G ROUND B US BARS
Item SSGB
MGB
SSGB
RGB
Method Bond with 35 mm 2 csa (#2 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
The RGB shall be bonded to the MGB, SSGB, or ground bus conductor with 35 mm2 csa (#2 AWG) or larger, green jacketed1, solid or stranded copper conductor. Ground bus conductors shall be effectively bonded to the MGB, SSGB, or other ground bus conductor using methods described herein. internal perimeter ground bus conductors shall be effectively bonded to the MGB or SSGB using methods described herein.
Equipment grounding conductors shall be bonded to the MGB, SSGB, RGB or ground bus conductor using methods described herein. Bond with 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the cabinet equipment mounting rail, or terminal to the, MGB, SSGB, RGB or ground bus using methods described in this chapter. Bond with 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the rack grounding pad or terminal to the, MGB, SSGB, RGB or ground bus using methods described in this chapter.
Racks
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MGB
SSGB
RGB
Method All system component chassis, support chassis, panels, card cages, cross connect panels, test jack field panels and other equipment that has a ground connection point shall be bonded with 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the equipment grounding terminal, chassis or frame to the MGB, SSGB, RGB or ground bus using methods described herein. On equipment where a ground stud or connection point provided by the manufacturer is sized and/or located such that a 16 mm2 csa (#6 AWG) conductor cannot be reasonably attached, the 16 mm2 csa (#6 AWG) equipment grounding conductor shall be attached to a suitable attachment point or to the equipment mounting screw. Where a terminal strip or other connection point integral to the equipment must be connected to ground, a jumper sized per the manufacturers instructions shall be installed between this point and the equipment grounding conductor attachment point.
Note
2
RF transmission line surge suppression devices shall be bonded to the MGB within 60 cm (24 in.) of entry into the equipment shelter, equipment room or equipment area. In instances where the RF transmission lines enter the building at a point other than where the equipment room or area is located there is no requirement for surge suppression devices at that location. The shield of the RF transmission line must be effectively bonded to the grounding electrode system at the point of entry into the building or as near as practicable thereto (NFPA70; Article 820-33).
Bond with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein. An 8 mm2 csa (#12 AWG) green jacketed1 solid or stranded copper conductor may be utilized for bonding a single circuit (2 pair) surge suppressor.
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MGB
SSGB
RGB
Method Bond with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein. An 8 mm2 csa (#12 AWG) green jacketed1 solid or stranded copper conductor may be utilized for bonding a single circuit (2 pair) surge suppressor. Bond with a 16 mm2 csa (#6 AWG) or larger as may be required, green jacketed1, solid or stranded copper conductor using methods described herein. See NFPA 70, Table 250-66 for minimum conductor size. Bond with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
Cable runway
Control centers, Dispatch equipment, and metallic parts of dispatch furniture Ancillary support items, metallic structural items and materials
Bond with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
Bond with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
1. Ground conductors may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes. 2. At locations where transmission lines enter an equipment area served by a SSGB the transmission lines shall enter the room or area within 60 cm (24 in.) of the SSGB and the transmission line surge suppressors shall be bonded to the SSGB with a 16 mm2 csa (#6 AWG), or larger, green jacketed, solid or stranded copper conductor using methods described herein. Refer to Location on page 7-24.
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7.2.2
Typical two hole lugs bolted to MGB Internal Perimeter ground bus conductor
Internal Perimeter ground bus conductor. Routing to SSGB is site specific depending on space availability. The method shown here or at far right is acceptable.
Subsystem Ground bus bar. Total number of attachment holes and mounting method not shown.
A SSGB shall not be used when the associated equipment is located in a separate shelter or building, even if the shelter or buildings are adjacent to one another. A shelter added as a permanent attachment to an original building or shelter, which receives AC power from the same electrical service as the original building or shelter, is not considered a separate shelter or building for the purpose of this paragraph. See Figure 7-13, Figure 7-14, and Figure 7-15 for examples.
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Equipment Room
STANDARDS
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Ground Rods (16 mm (5/8 in) x 2.44 m (8 ft) minimum) Tower Ground Radial with ground rods at maximum of 4.9 m (16 ft) intervals. Typically 3 radials at different lengths. Tower Ground Ring with ground rods at maximum of 4.9 m (16ft) separation.
Notes: No antennas, transmission lines, data, control, or telephone cables are shown. No electrical distribution or TVSS devices are shown.
FIGURE 7-13 SITE GROUNDING SYSTEM, TOWER AND COMMUNICATIONS SITE AND DISPATCH CENTER C O-LOCATED
Internal Perimeter Ground Bus Conductor Electrical Service Main Disconnect Ground Bus Extension Conductors
Interior MGB
Corridor
SSGB
Bond mounting rail for each piece of equipment to Ground Bus with an Equipment Grounding Conductor. (typical each position)
G ROUND B US BARS
Dispatch Center
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Equipment Room
7-22
Tower Ground Radial with ground rods at maximum of 4.9 m (16 ft) intervals. Typically 3 radials at different lengths. Ground Rod (16 mm (5/8 in) x 2.44 m (8 ft) minimum) Tower Ground Ring with ground rods at maximum of 4.9 m (16ft) separation. Notes: No antennas, transmission lines, data, control, or telephone cables are shown. No electrical distribution or TVSS devices are shown.
External Ground System Ice Bridge / Cable Support Electrical Grounding Electrode Electrical Service Main Disconnect Interior MGB Ground Bus Conductors Corridor Bond mounting rail for each piece of equipment to Ground Bus with an Equipment Grounding Conductor. (typical each position)
Tower
Tower Ground Bus Bar Exterior EGB Cable Runway Equipment Grounding Conductor
Dispatch Center Internal Perimeter Ground Bus Conductor Ground Bus Extension Conductors
SSGB
E-911 equipment and computer room SSGB Pre-fabricated shelter addition to existing building, both utilizing same electrical service.
STANDARDS
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G ROUND B US BARS
Tower
Notes: No antennas, transmission lines, data, control, or telephone cables are shown. No electrical distribution or TVSS devices are shown.
Equipment Room
System Grounding Electrode External Ground System Electrical Grounding Electrode Electrical Service Main Disconnect
CEB area
Interior MGB
Telephone Circuit Backboard
SSGB
Telephone Circuit Backboard Cable Runway Equipment Grounding Conductor Cable Runway Bonding Jumpers. (each section bonded) SSGB
E-911 equipment and computer area
Bond mounting rail for each piece of equipment to Ground Bus with an Equipment Grounding Conductor. (typical each position) Dispatch Center
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A SSGB may also be installed in an assembly of communications equipment cabinets as deemed necessary to ensure an effective bonding point for all equipment grounding conductors. Installation of a single rack, cabinet or chassis within a room or area does not require the installation of a SSGB as defined in this section, though one may be installed if desired. A ground bus conductor shall extend from the SSGB, or RGB to the MGB. When a SSGB, or RGB is not used, a ground bus conductor shall be installed from the single rack, cabinet or chassis to the MGB.
7.2.2.1
LOCATION
The SSGB shall be located within the equipment room or equipment area at the point where it is most convenient to terminate all ground bus conductors. Although not recommended, and not a good design practice, occasionally transmission lines must enter the subsystem area served with a SSGB. In these instances special design criteria must be considered to ensure that potential differences between the location of the SSGB and the MGB are minimized. For these applications, additional surge suppression devices may be required on any interconnecting power, data, audio, telephone or telephone type circuits, though they are routed within the same building. Consultation with Motorolas R56 committee is suggested in these instances.
7.2.2.2
SSGB SPECIFICATIONS
See Table 7-4. The SSGB shall carry the UL listing. TABLE 7-4 SSGB SPECIFICATIONS
Item Material Specification Bare solid copper bus bar or plate of one piece construction. May be electrotin plated Width: 5 cm (2 in.) Length: 30.5 cm (12 in.) Thickness: 0.635 cm (1/4 in.) Must be suitable for the application polyester fiberglass 15 kV minimum dielectric strength flame resistant per UL 94 VO classification Dependent on number of conductors to be attached Holes to be 11 mm (7/16 in.) minimum on 19 mm (3/4 in.) centers to permit the convenient use of two-hole lugs Exothermic welding Irreversible crimp connection Other suitable irreversible crimp connection process
Minimum Dimensions
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7.2.2.3
7.2.2.4
EQUIPMENT TO BE BONDED
All equipment and ancillary support apparatus including but not limited to items listed in Table 7-5 shall be effectively bonded to the SSGB, using the methods described in the table. This equipment shall be either bonded using a combination of a SSGB, RGB, equipment grounding conductor and a ground bus conductor, or individual equipment grounding conductors (per NFPA-70; Article 250(e)).
Item SSGB Rack ground bus bar (RGB) Ground bus conductor RGB
Method The RGB shall be bonded to the SSGB, or ground bus conductor with 35 mm2 csa (#2 AWG) or larger, green jacketed1, solid or stranded copper conductor. Ground bus conductors shall be effectively bonded to the SSGB, or other ground bus conductor using methods described herein. Conductor shall be 35 mm2 csa (#2 AWG) green jacketed1, solid or stranded copper conductor, or solid copper bus bar. Internal perimeter ground bus conductors shall be effectively bonded to the SSGB using methods described herein.
Equipment grounding conductors shall be bonded to the SSGB, RGB or ground bus conductor using methods described herein. Bond with 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the cabinet equipment mounting rail, or terminal to the SSGB, RGB or ground bus using methods described in this chapter. Bond with 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the rack grounding pad or terminal to the SSGB, RGB or ground bus using methods described in this chapter.
Racks
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Method All system component chassis, support chassis, panels, card cages, cross connect panels, test jack field panels and other equipment that has a ground connection point shall be bonded with 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor, which shall be attached from the equipment grounding terminal, chassis or frame to the SSGB, RGB or ground bus using methods described herein. On equipment where a ground stud or connection point provided by the manufacturer is sized and/or located such that a 16 mm 2 csa (#6 AWG) conductor cannot be reasonably attached, the 16 mm2 csa (#6 AWG) equipment grounding conductor shall be attached to a suitable attachment point or to the equipment mounting screw. Where a terminal strip or other connection point integral to the equipment must be connected to ground, a jumper sized per the manufacturers instructions shall be installed between this point and the equipment grounding conductor attachment point.
Note
2
RF transmission line surge suppression devices shall be bonded to the SSGB within 60 cm (24 in.) of entry into the equipment area. In instances where the RF transmission lines enter the building at a point other than where the equipment room or area is located there is no requirement for surge suppression devices at that location. The shield of the RF transmission line must be effectively bonded to the grounding electrode system at the point of entry into the building or as near as practicable thereto (NFPA-70; Article 820-33).
Bond with a 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein. An 8 mm 2 csa (#12 AWG) green jacketed solid or stranded copper conductor may be utilized for bonding a single circuit (2 pair) surge suppressor.
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G ROUND B US BARS
Method Bond with a 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein. An 8 mm 2 csa (#12 AWG) green jacketed1 solid or stranded copper conductor may be utilized for bonding a single circuit (2 pair) surge suppressor. Bond with a 16 mm2 csa (#6 AWG) or larger as may be required, green jacketed1, solid or stranded copper conductor using methods described herein. See NFPA70, Table 250-66 for minimum conductor size. Bond with a 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
Control centers, Dispatch equipment, and metallic parts of dispatch furniture Ancillary support items, metallic structural items and materials
Bond with a 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
Bond with a 16 mm 2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein.
1. Ground conductors may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes. 2 At locations where transmission lines enter an equipment area served by a SSGB the transmission lines shall enter the room or area within 60 cm (24 in.) of the SSGB and the transmission line surge suppressors shall be bonded to the SSGB with a #6 AWG, or larger, green jacketed, solid or stranded copper conductor using methods described herein. Refer to Location on page 7-24.
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7.2.3
7.2.3.1
LOCATION
The RGB may be mounted at any convenient location within the rack or cabinet, typically near the top or bottom of the rack or cabinet, depending on the location of the ground bus conductor. See Figure 7-9 on page 7-14, Figure 7-10 on page 7-15, and Figure 7-16 for typical RGB installations.
7.2.3.2
SPECIFICATION
The rack ground bus bar shall be of solid copper material, a minimum of 6.35 mm D x 25.4 mm H x 48.3 cm W (1/4 in D x 1 in H x 19 in W). The bus bar shall have a suitable number of drilled 11 mm (7/16 in.) holes to accommodate the required number of connections. The bus bar shall be securely mounted on suitable standoff hardware to maintain a separation of dissimilar metals and to facilitate conductor attachment. The use of standoff insulators may be suitable for this purpose. (See Dissimilar Metals on page 6-58.)
7.2.3.3
EQUIPMENT TO BE BONDED
All equipment including but not limited to items listed in Table 7-6 that is installed within the rack, cabinet or cabinets shall be effectively bonded to the RGB using methods described in this chapter. Connections depending on solder shall not be used (per NFPA 70, Article 250-8). (See NFPA 70, Article 250(e) for additional information.)
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Racks
Bond to the RGB with a 16 mm2 csa (#6 AWG) or larger, green jacketed1, solid or stranded copper conductor using methods described herein. An 8 mm2 csa (#12 AWG) green jacketed1 solid or stranded copper conductor may be utilized for bonding a single circuit (2 pair) surge suppressor.
1. Ground conductors may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes.
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CONDUCTORS
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7.3.1
7.3.1.1
LOCATION
Ground bus conductors shall typically be installed within the cable runway system above or below the equipment rows. Depending on equipment layout and cable runway configuration, one or more ground bus conductors may be installed. Typically one ground bus conductor is installed in each cable runway running the length of the equipment area. Each equipment row shall have a ground bus conductor installed in each cable runway cross section. This conductor could be a ground bus extension conductor from the main ground bus conductor. The ground bus extension conductor shall be bonded to the ground bus conductor using suitable methods described within this chapter. See Figure 7-17 on page 7-31. Minimum bending radius and angle must be considered.
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STANDARDS
AND
CONDUCTORS
surfaces or conductors. Care shall be taken to ensure other conductive surfaces do not make contact with the ground conductor. These conductors shall be covered or jacketed upon exit from the plenum area and may be spliced at this point using an approved splicing method.
Equipment Grounding Conductor. Typical at each Cabinet, Rack and Equipment Chassis.
Air Intake louver Equipment Grounding Conductor. Typical at each Support Apparatus.
Utility Panelboard Generator Automatic Transfer Switch Telphone Service Separation for Internal Perimeter Ground Bus Transmission Line entry port To external ground system * Electrical Service ground * Electrical Service Main Disconnect Air Conditioner grill Air Conditioner grill
Equipment Grounding Conductor. Typical at each Support Apparatus. Equipment Grounding Conductor. Typical at each Support Apparatus. MGB Door Entry Exhaust Fan Green-jacketed Ground Bus conductor Cable Runway Green-jacketed Ground Bus Extension conductor Internal Perimeter Ground Bus conductor
* NOTE: No exterior ground system conductors shown. Electrical service grounding electrode conductor must be bonded to external site ground system.
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CONDUCTORS
7.3.1.2
SPECIFICATIONS
Ground bus conductors, including ground bus extension conductors, shall be a 35 mm2 csa (#2 AWG) or larger, green jacketed1, solid or stranded copper conductor. Stranded conductor may be more desirable due to the ease of installation and maintainability. For specific applications a copper bus bar of equal or larger size may be used. An example of such an application is this type of bar mounted from bottom to top of an equipment rack or cabinet, with individual equipment ground connections suitably attached to the bar. This method can be easier to implement than individual wire-type conductors for each equipment connection. See Figure 7-11 on page 7-16 (equipment rack on far right-hand side of figure) and Figure 7-18 for examples of using a copper bus bar as a ground bus conductor within a rack.
Insulator
1. Ground conductors may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes.
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AND
CONDUCTORS
7.3.1.3
7.3.2
NOTE: The internal perimeter ground bus conductor shall not be used for
bonding communications equipment such as cabinets, racks, chassis or equipment grounding conductors to the MGB.
7.3.2.1
LOCATION
The internal perimeter ground bus shall be installed such that it encompasses the interior of the shelter, building, room or area with two independently separate ground bus conductors on opposite sides of the room. Each of these conductors shall be located horizontally along the wall, approximately 2.5 m (8 ft.) above the finished floor and terminated to the MGB or SSGB, as applicable, at one end only, using methods described within this chapter. See Figure 7-4 and Figure 7-17. At a point within the equipment area and approximately opposite the location of the MGB, the bus conductor shall be broken with the ends of the conductor being separated by approximately 10 cm (4 in.). The location of this break shall be positioned to afford a minimum of 10 cm (4 in.) separation between any items bonded to opposite bus conductors.
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7-33
CONDUCTORS
The conductors shall be supported approximately 5 cm (2 in.) from the wall surface on insulated standoffs. Standoffs shall be installed at intervals as necessary to keep the conductor securely in place without noticeable sags and bends. Where transmission lines enter the equipment area at a lower point along the wall or through the floor or ceiling and the MGB is suitably located lower on the wall or on the floor or ceiling, the internal perimeter ground bus conductors shall be routed as stated above, with the following exception: at a point where these conductors can be readily connected to the MGB or SSGB, these conductors shall be routed across the ceiling or downward along the wall and connected to the MGB or SSGB. Minimum bending radius and angle shall be considered. Conductors routed down the wall must be sleeved to prevent damage. Sleeving in electrical nonmetallic conduit is recommended and should provide adequate protection. Metallic conduit or sleeving shall not be used for this purpose unless the conductor passing through the conduit or sleeving is suitably bonded to the metallic sleeve at each end with bushings or fittings listed and approved for the purpose. A cable runway of suitable design may be used for protection and support. Proper cable separation between ground conductors and other cable groups shall be maintained.
7.3.2.2
SPECIFICATIONS
The internal perimeter ground bus conductors shall be a 35 mm2 csa (#2 AWG), or larger, non-jacketed copper conductor, free of splices. If a splice is unavoidable, it shall be exothermically welded or be spliced using an IEEE 837-approved irreversible connection. It is desirable that this conductor be stranded for better flexibility and ease of installation and maintenance. However, this conductor may be a solid conductor (copper bus bar or copper strap) of equal or larger surface area.
7.3.2.3
NOTE: The internal perimeter ground bus conductor shall not be used for bonding communications equipment such as cabinets, racks, chassis or equipment grounding conductors to the MGB. 7.3.2.4 EQUIPMENT TO BE BONDED
All ancillary support apparatus within an equipment shelter, a generator or power distribution room, a room or specific equipment area shall be bonded to the MGB or the internal perimeter ground bus conductor with an equipment grounding conductor. Daisy chain1 connection arrangements shall not be used. 1. The series or daisy chain method, which refers to any method of connection whereby the conductors are connected from one chassis, equipment frame or rack connection point to a second chassis, equipment frame or rack connection point and on to a third connection point, creating a series arrangement whereby the removal of the second connection point interrupts the ground path from the first chassis, equipment frame or rack, shall not be used.
7-34
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STANDARDS
AND
CONDUCTORS
Manufacturers installation instructions shall be followed when bonding ancillary support apparatus to the site ground system. Connections shall be made to the terminal provided or some other suitable point on the apparatus. Ancillary support apparatus includes but is not limited to: Storage cabinets Battery racks Metallic window frames, doors and door frames Metallic ceiling grids Metallic raised flooring systems HVAC grills, ducts, units, motors, motor controllers, control panels, junction and terminal boxes Panelboards Switchboards Generator frames Automatic and manual transfer switches Transformers UPS units Metallic housing of AC power surge suppressor devices Primary telephone surge suppressor ground terminal(s).
The following shall also be bonded to the internal perimeter ground bus or MGB: All support apparatus within an equipment shelter, a generator or power distribution room, a room or specific equipment area and located within 2.44 m (8 ft.) vertically or 1.8 m (6 ft.) horizontally of ground or grounded metal objects (per NFPA 70, Article 250(f)). Metallic building structures and piping systems Steel roof trusses Exposed support beams and columns Ceiling grids Raised floor support structure Any exposed building support structure and building frame when located within 2.44 m (8 ft.) vertically or 1.8 m (6 ft.) horizontally of the communications equipment Electrical metallic conduits shall be bonded to the perimeter ground conductor at any point where they cross within 15 cm (6 in.) of the perimeter ground conductor.
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CONDUCTORS
Metallic conduit run parallel to the perimeter ground bus shall be bonded at the points where it enters to within 15 cm (6 in.) of the perimeter ground bus conductor and at the point where it transitions away from the perimeter ground bus conductor. Each metallic conduit shall be connected to the perimeter ground bus conductor with a separate equipment grounding conductor using saddle clamps or other suitable pipe clamps. See Figure 7-23 on page 7-45.
7.3.3
NOTE: Braided conductors shall not be used at any location. 7.3.3.1 LOCATION
The equipment grounding conductors shall be installed along the rack rail or other suitable support medium. One end of the conductor shall be bonded to the equipment or support apparatus using methods described within this chapter. The other end of the conductor shall be bonded to the ground bus or internal perimeter ground bus conductor. The equipment grounding conductors shall be bonded to the ground bus conductor using suitable methods described within this chapter. See Figure 7-9 on page 7-14 and Figure 7-10 on page 7-15.
7.3.3.2
SPECIFICATIONS
The equipment grounding conductor shall be a 16 mm2 csa (#6 AWG), or larger, green jacketed1, solid or stranded copper conductor. Stranded conductor may be more desirable due to the ease of installation and maintainability.
7.3.3.3
1. Ground conductors may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes.
7-36
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STANDARDS
AND
CONDUCTORS
Typical ground bus or equipment grounding conductors Typical two hole lugs bolted to MGB or SSGB
MGB or SSGB. Total number of attachment holes and mounting method not shown.
Unacceptable attachment methods. The same bolt may not be used for two lugs.
Equipment grounding conductors shall be connected so that the removal of a connection will not break the ground path to any other piece of equipment or ancillary support device that may have electrical power applied. When a conductor is to be removed from a connection point where a split bolt is used as the attachment device, as shown in Figure 7-20 on page 7-38, the electrical power must be removed from all equipment or ancillary devices attached at this point.
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CONDUCTORS
Unacceptable Method unless the Split Bolt is listed for the size and number of conductors to be connected.
Acceptable Methods
To MGB
The series or daisy chain method, which refers to any method of connection whereby the conductors are connected from one chassis, equipment frame or rack connection point to a second chassis, equipment frame or rack connection point and on to a third connection point, creating a series arrangement whereby the removal of the second connection point interrupts the ground path from the first chassis, equipment frame or rack, shall not be used. See Figure 7-21 on page 7-39.
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STANDARDS
AND
CONDUCTORS
Unacceptable Method
To MGB To MGB Ground bus conductors
Acceptable Method
Unacceptable series or "daisy chain" connection method. Equipment ground connection point.
Irreversible crimp connection or split bolt. Typical each connection point. Properly sized hardware shall be used.
Ground bus conductor or bar Equipment Grounding Conductors. Typical each chassis and rack
Equipment Rack Unacceptable series or "daisy chain" connected equipment grounding conductors.
Equipment Rack Individual equipment grounding conductor for each connection point to ground bus conductor.
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CONDUCTORS
Equipment Rack
Equipment Rack
Cabinet
Cable runway section bonding jumpers. Typical each section connection point
To MGB
NOTES: 1. Route all conductors so that all bends and connections are in the direction of the MGB. 2. Equipment is installed in racks and cabinets as shown in Figure 7-11 and Figure 7-21.
7.3.3.4
EQUIPMENT TO BE BONDED
All equipment and ancillary support apparatus including but not limited to that listed in Table 7-7 shall be bonded to the MGB, SSGB, RGB, ground bus conductor or internal perimeter ground bus (IPGB) conductor with an equipment grounding conductor.
7-40
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STANDARDS
AND
CONDUCTORS
MGB
SSGB
RGB
Card Cages
Cross connect panels Test jack field panels Primary surge suppressors Secondary surge suppressors Cable runway Storage cabinets Battery racks Metallic window frames, doors and door frames Metallic ceiling grids Metallic raised floor systems HVAC grills, ducts, units, motors, motor controllers, control panels Junction and terminal boxes Electrical conduits Panelboards Switchboards Automatic and manual transfer switches Transformers UPS units Other equipment and ancillary support apparatus including but not limited to that listed in Equipment to be Bonded on page 7-34. See Table 7-3 for additional information.
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CONDUCTORS
7.3.4
BONDING JUMPERS
A bonding jumper shall be used to ensure an electrically conductive path between components to be bonded. Examples include sections of a cable runway which are required to be bonded together, or sections of structural steel, roof trusses, piping systems, conduits or other metallic surfaces that are required to be bonded together to maintain electrical conductivity. A bonding jumper shall not be used in lieu of an equipment grounding conductor.
7.3.4.1
LOCATION
Bonding jumpers shall be installed to bond components of the same or similar structure together. The location will be dependent on the specific application. Bonding jumpers shall be as short as possible, shall be routed in as straight a line as possible, and shall be as free from bends as is practicable. Care shall be taken to ensure that attachment points are clean and free of paint or corrosion. Suitable lugs shall be used to facilitate attachment to the components to be bonded.
7.3.4.2
SPECIFICATION
Bonding jumpers shall be #6 AWG or larger, green jacketed solid or stranded copper conductor. Stranded conductor may be more desirable due to the ease of installation and maintainability. Bonding jumpers may be green, green with a yellow stripe or black with green tape on a black conductor at points designated by NFPA 70, Article 250-119 or jurisdictional codes.
7.3.5
7.3.5.1
CONNECTION POINTS
EQUIPMENT
The equipment grounding conductor shall be attached to the equipment grounding terminal, chassis or frame utilizing methods described elsewhere in this chapter. On equipment where a ground stud or connection point is provided by the manufacturer and this ground stud or connection point is sized and/or located so that a 16 mm2 csa (#6 AWG) conductor cannot be reasonably attached, the 16 mm2 csa (#6 AWG) equipment grounding conductor shall be attached to the equipment mounting screw or other suitable attachment point. Where a terminal strip or other type connection point is an integral part of the equipment (PC board terminal, etc.) and this connection point must be connected to ground, a jumper sized per the manufacturers instructions shall be installed between this point and the equipment grounding conductor. Manufacturers installation instructions regarding grounding and bonding shall be followed in all instances unless the manufacturer specifies a grounding conductor smaller than 16 mm2 csa (#6 AWG); in these cases a 16 mm2 csa (#6 AWG) equipment grounding conductor shall be used. If the manufacturer has not provided specific grounding and bonding instructions for their equipment, the instructions contained within this paragraph shall prevail.
7-42
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STANDARDS
AND
CONDUCTORS
7.3.5.2
7.3.5.3
68 P810 89 E50 -A
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7-43
CONDUCTORS
The following shall also be bonded to the internal perimeter ground bus or MGB: All support apparatus within an equipment shelter, room, a generator or power distribution room, or specific equipment area and located within 2.44 m (8 ft.) vertically or 1.8 m (6 ft.) horizontally of ground or grounded metal objects. Electrical metallic conduits shall be bonded to the perimeter ground conductor at any point where they cross within 15 cm (6 in.) of the perimeter ground conductor. Metallic conduit run parallel to the perimeter ground bus shall be bonded at the points where it enters to within 15 cm (6 in.) of the perimeter ground bus conductor and at the point where it transitions away from the perimeter ground bus conductor. Each metallic conduit shall be connected to the perimeter ground bus conductor with a continuous bare equipment grounding conductor using removable saddle clamps or other clamps that specifically permit the use of a single continuous conductor for grounding multiple runs of conduit. If multiple conduits are grounded using a single conductor, the conductor shall be clamped to each conduit run such that removal of one clamp does not interrupt the path to ground for the other conduit runs. See Figure 7-23 on page 7-45.
7.3.5.4
1. Daisy chain refers to any method of connection whereby the conductors are connected from one chassis, equipment frame or rack connection point to a second chassis, equipment frame or rack connection point and on to a third connection point, creating a series arrangement whereby the removal of the second connection point interrupts the ground path from the first chassis, equipment frame or rack.
7-44
3/ 1/0 0
STANDARDS
AND
CONDUCTORS
To MGB
NOTE: See Specifications on page 7-36 and 7.3.5.3 on page 7-43 for conductor
requirements. FIGURE 7-23 GROUNDING METHOD FOR METALLIC PIPE OR CONDUIT
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CONNECTION METHODS
7.3.5.5
SURGE SUPPRESSORS
See Chapter 9, Transient Voltage Surge Suppression, for information on Transient Voltage Surge Suppression (TVSS) devices. RF transmission line surge suppression devices shall be bonded to the MGB within 60 cm (24 in.) of entry into the equipment shelter, equipment room or equipment area. An equipment grounding conductor shall be used to bond these devices to the MGB. If the RF transmission lines enter the building at a point other than where the equipment room or area is located, there is no requirement for surge suppression devices to be installed at that location. The shield of the RF transmission line must be effectively bonded to the grounding electrode system at the point of entry into the building or as near as practicable thereto (per NFPA-70; Article 820-33). Power surge suppression device metal housings shall be bonded to the MGB, SSGB, the ground bus conductor or internal perimeter ground bus conductor using an equipment grounding conductor.
7.3.5.6
COMMUNICATIONS/TELEPHONE CIRCUITS
Primary protection devices shall have the ground terminal bonded to the MGB or the internal perimeter ground bus conductor using an equipment grounding conductor. Secondary protection devices should be located near the equipment to be protected. An equipment grounding conductor shall be used to bond the ground terminal to the ground bus conductor that serves the associated equipment.
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7-46
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STANDARDS
AND
CONNECTION METHODS
Compression systems shall include crimped die index and company logo for purposes of inspection. Aluminum shall not be used for connection purposes. Listed two hole long barrel compression terminals are preferred. No more than one clamp, fitting or lug may be attached by the same bolt or bolts. An exception to this is where a jumper from a terminal strip or other internal connection point of the same equipment must be bonded to the equipment grounding conductor. No more than one conductor shall be connected by a single clamp, fitting or lug unless the clamp, fitting, or lug is listed for multiple conductors. Where threaded or tapped holes are provided for attachment purposes, a star or split type lock washer shall be installed under the head of the screw or bolt and/ or between the nut and the ground bus bar. See Figure 7-24 for the correct location of the star or split washer in these instances.
NOTE: Do not install a washer of any kind between the ground lug and
the ground bus bar surface.
Paint, enamel, lacquer and other electrically nonconductive coatings shall be removed from threads and surface areas where connections are made to ensure good electrical continuity (per NFPA 70, Article 250-12).
NOTE: Use of a star washer does not alleviate the requirement to remove
nonconductive coatings from attachment surfaces because the star washer does not provide enough contact surface area. Connections to pipes, conduit or other round members shall be made by using a listed bolted clamp of cast bronze or brass or other suitable listed means. Connections between dissimilar metal shall not be made unless the conductors are separated by a suitable material that is a part of the attachment device. Only attachment devices listed and approved for use with the specific dissimilar metals may be used for this purpose. (Refer to Dissimilar Metals on page 6-58.)
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7-47
CONNECTION METHODS
Conductive antioxidant shall be applied on all connections of dissimilar metals in indoor or outdoor locations, on all outdoor connections and connections in damp locations, and is suggested for use on connections located within a controlled atmosphere. Minimum conductor bending radius and angle must be considered (per NFPA 780; Article 3-9.5). Conductors shall always be routed toward the MGB at all connecting points. Connection points shall be taped with a suitable green tape or otherwise protected from contact with the cable runway or other metallic surfaces. Proper cable separation between cable groups shall be maintained. When attaching two conductors together, connections shall not depend solely on solder (per NFPA 70, Articles 250-8 and 250-70) although properly crimped connections may be soldered. Crimp connections shall not be used on solid conductors unless they are listed and approved for the application.
The following methods of connection are unacceptable and shall not be used: Insulation piercing connectors shall not be used. Self tapping or sheet metal type screws shall not be used (per NFPA 70, Article 250-8). Tinnerman or similar type clips shall not be used. Connections shall not depend solely on solder (per NFPA 70, Articles 250-8 and 250-70). Star or split type washers shall not be installed between conductive surfaces. These washers may be used under the head and/or nut of the bolt as shown in Figure 7-24. Multiple connections shall not be made to one equipment or apparatus attachment point. See Figure 7-25. The series or daisy chain method of connecting a conductor from one piece of equipment to another and then to the ground bus conductor is not permitted. Conductors shall not extend through or beyond the clamp, fitting or lug unless the device is designed and listed to permit this conductor extension. Braided conductors shall not be used as a ground bus or equipment grounding conductor at any location.
7-48
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STANDARDS
AND
CONNECTION METHODS
Acceptable Method
To MGB Conductors always routed toward ground bus and MGB. Equipment Grounding Conductor Equipment Rack Equipment Rack Equipment Rack
Unacceptable Method
Daisy chain method of connection
Equipment Rack
Equipment Rack
Equipment Rack
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..
7-50
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STANDARDS
AND
Ground bus conductors shall be routed using the shortest possible routes between the equipment and the MGB or SSGB. They may extend into an adjoining subsystem equipment area and may serve as the grounding conductor for a SSGB, or RGB. These ground bus conductors may have ground bus extension conductors to provide a ground bus within cross section segments of a cable runway system. These ground bus extension conductors shall be of the same specification as the ground bus conductor and shall be routed with all connections to the ground bus conductor pointed in the direction of the MGB or SSGB. Bending radius: Ground bus conductors of all sizes shall maintain a minimum bending radius of 20 cm (8 in.). The angle of any bend shall not be less than 90 (per NFPA 780; Article 3-9.5. Separation: All ground conductors shall be separated a minimum of 5 cm (2 in.) from conductors of other groups as defined in Chapter 11, Equipment Installation. An exception may be when conductors are grouped together to enter or exit a cabinet or enclosure. Grouping only at this point is acceptable, provided the conductors are suitably separated on either side of the opening. To minimize potential inductive effects of nearby ferrous materials, the conductors shall be separated from ferrous materials by a distance of at least 5 cm (2 in.) where achievable.
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7-51
To MGB Irreversible Crimp Connector or split bolt Conductors always routed toward ground bus and MGB.
Equipment Rack
Equipment Rack
Equipment Rack
NOTE: Route all conductors so that all bends and connections are toward the MGB.
FIGURE 7-26 GROUND BUS CONDUCTOR ROUTING
To MGB
FIGURE 7-27 GROUND BUS CONDUCTOR ROUTING - TOP VIEW OF CABLE RUNWAY
7-52
3/ 1/0 0
STANDARDS
AND
AND
DISPATCH FURNITURE
From equipment or object to be grounded Bolt with nut and lock washer Split Bolt or irreversible crimp Lug
Ferrous material Equipment grounding conductor or ground bus conductor Small hole
Conductors of different groups must be adequately separated on either side of the hole or opening.
All control center and dispatch equipment supplied with a ground connection point, metallic equipment mounting rails or brackets and metallic parts of dispatch furniture shall be suitably bonded to the MGB, SSGB, or ground bus conductor using methods described within this chapter.
..
7-53
68 P810 89 E50 -A
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AND
D ISPATCH FURNITURE
7.6.1
PURPOSE
Bonding of these components to the single point ground system is required to help ensure the utmost of personnel safety and equipment reliability.
7.6.2
METHOD
All equipment, metallic equipment mounting rails or support brackets and metallic parts of dispatch furniture shall be suitably bonded to the MGB, SSGB, or ground bus conductor using an equipment bonding grounding conductor. A separate conductor shall be installed for each item or component to be bonded to the MGB, SSGB, or ground bus conductor. To minimize the number of equipment grounding conductors from equipment and metallic components of the dispatch furniture, these conductors may be bonded to a ground bus conductor at each dispatch position. The ground bus conductor from each dispatch position shall be bonded to the MGB, SSGB, or another ground bus conductor. See Figure 7-29 for examples. The series or daisy chain1 method of connecting a conductor from one piece of equipment, etc., to another and then to the ground bus conductor is not permitted. Equipment mounting rails or support brackets intended for mounting equipment that is to be mounted between the rails or brackets or within the furniture shall be bonded to the ground system by attaching an equipment bonding grounding conductor to a single mounting rail or bracket used to support the equipment. In instances where an equipment chassis or housing is installed between mounting brackets or rails and the equipment chassis or housing has a designated ground connection point, the equipment bonding conductors shall be attached to the designated ground connection point in addition to the mounting brackets or rails.
7-54
3/ 1/0 0
STANDARDS
AND
Dispatch equipment
Metallic console furniture ground location. Typical each position Equipment grounding conductor. Typical each position
NOTE: Conductors, connection methods and conductor routing methods shall comply with paragraphs 7.3, 7.4 and 7.5 of this manual.
..
7-55
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