PROCESS HAZARD ASSESSMENT USING THE

HAZOP TECHNIQUE
22-24 March 2010, Kuala Lumpur, Malaysia Develop your competency in the basic mechanics of the Hazard and Operability (HAZOP) technique to positively contribute to a HAZOP study team.

Your Expert Trainer: John F. Davies B.Sc., MEI

Over 27 years in Refinery Operations with Shell in U.K., the Netherlands and Singapore. Lead over 20 Hazop Study teams for several oil majors, National oil companies, as well as key players in the international petrochemical construction business.

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PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE

22 24 March 2010, Kuala Lumpur, Malaysia

Course Description An intensely participative 3 day event that will both explain the key facets of the HAZOP technique as well as provide ample opportunities for delegates to practise and become familiar with them using generic and real life examples. Course Objectives: a) b) c) d) e) to to to to to enable delegates to understand the basic Hazop technique enable delegates to fulfil roles as competent HAZOP team members competently use a risk ranking matrix understand how hazard identification can predict accidents and incidents understand how HAZOP complements other hazard identification tools.

Who Should Attend? All key persons in the organisation, who by their discipline and/or position are likely to be called on to initiate, participate, or review a HAZOP study. All who have responsibility for the management and supervision of process plant safety including but not limited to Senior Management, Plant Managers, Process and Maintenance engineers (all disciplines), Line Supervisors, Team Leaders, Safety Specialists, and Process Training Instructors. Course Agenda in Summary The forseeability of process accidents. Overview of hazard identification techniques Background to HAZOP Hazop Guidewords and parameters The basic HAZOP methodology Selection of the study node. Recording the study Hazop recommendations, follow up and sign off. Risk ranking methods The Hazop team and its members, team selection Setting up a Hazop study, planning, resources and duration. Additional features of batch processes Other forms of the Hazop study, Procedural, Control System

About your Expert Trainer : John F. Davies

An internationally experienced senior executive of Shell, John Davies has spent 27 years mainly in Refinery Operations line management in U.K., the Netherlands and Singapore. Assignments whilst posted to the Stanlow Manufacturing Complex, UK included Start-up Manager for Shell's first Long Residue Fluid Catalytic Cracker, Oils Manufacturing Manager and Divisional Manager responsible for Health, Safety and the Environment. An independent consultant since 1994, John has undertaken a wide variety of Hazard and Operability study (HAZOP) assignments for clients such as BP Chemicals, Esso Petroleum Ltd., Mobil Oil North Sea, Statoil, Conoco, Kuwait National Petroleum Company, Arco Netherlands B.V., amongst others. He was also engaged by DNV Ltd. to deliver a series of Hazop Leader Training courses for Saudi Aramco, Petronas, Malaysia and for Landsverkjun, the National Power Company of Iceland. John has lead over 20 Hazop Study teams for several oil majors, a number of National oil companies, as well as key players in the international petrochemical construction business. These studies have included new projects such as a $ 400 m. Middle East Acid Gas Recovery Project and an 800,000 t/a Methanol plant for Norway, existing facilities including storage and batch process plant, as well as pipelines, pilot plants and offshore structures.

for r Oil & Gas Learn more about our Strategic Learning Solutions fo Call +65 67419927 or email [email protected]
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PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE

22 24 March 2010, Kuala Lumpur, Malaysia

Course Outline in Detail
Day One 09.00 Welcome and Introductory material * Process safety vs. Personal safety * Baker Report conclusions BP Texas City * Industry metrics 09.30 Spiral to Disaster Piper Alpha disaster * Film - docu-drama of 1988 Piper Alpha disaster UK North Sea * Class discussion 10.15 Hazop background and terminology * Origins of Hazop * Explanation of terminology parameter, deviation, guideword, study node, design intent, etc 11.00 Mechanics of the Hazop process * application of a deviation to a study node * examination of all possible causes * evaluation of consequences of each cause * evaluation of safeguards against each consequence * conclusions and recommendations 11.45 Generic Hazop example 1 class exercise 12.45 Lunch 13.45 Causes, Consequences and Safeguards * brainstorming causes * logical development and extension of consequences * critical assessment of adequacy of existing hard, soft and procedural safeguards 14.30 Recording the Study * role of the recorder * recording format * full and exception recording * simultaneous recording and team consensus * P & I mark up and sign off 15.30 Syndicate Exercise 1 * * * * Selection of Study node Application of deviations Recording syndicates findings Debrief of syndicates Hazop studies

16.30 Other Hazop Deviations * Basic 10 deviations * Additional commonly used deviations 17.00 Close Day Two 09.00 Case Study 1 how might Hazop have helped to prevent incidents? Selected from: * * * * * Flixborough Disaster Bhopal BP Grangemouth Refinery BP Texas City Refinery Others

10.00 The Hazop Team * members and responsibilities * depth and breadth of experience * availability and continuity of the study 10.45 Syndicate Exercise 2 * * * * Selection of study nodes Application of deviations Recording syndicates findings Debrief of syndicates Hazop studies

12.45 Lunch 13.45 Preparing for a Hazop Study. * * * * * When should a Hazop be undertaken P & I drawing status Identifying the team Supporting documents Venue, timing, duration.

Learn more about our Strategic Learning Solutions for Oil & Gas Call +65 67419927 or email [email protected]
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PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE

22 24 March 2010, Kuala Lumpur, Malaysia

14.30 Case Study 2 how might Hazop have helped to prevent incidents? To be selected from: * * * * * Flixborough Disaster Bhopal BP Grangemouth Refinery BP Texas City Refinery Others 10.00 Other types of Hazop study * Batch processes * Procedural Hazop study * Control system study. 10.45 Other methods of Hazard Identification * Checklists * SWIFT * Failure Mode and Effects analysis * Task / Job analysis * Generic failures Quantitative Risk Assessment. 11.30 Syndicate Exercise 3 * Selection of study nodes * Application of deviations * Recording syndicates findings * Debrief of syndicates Hazop studies 12.30 Lunch 13.30 Syndicate Exercise 3 (continued) 15.00 Hazop in the life of a process plant. * * * * Design phase Operating and standing Instructions Refresher Hazop Pre modification Hazop.

15.45 Writing Hazop recommendations * Type of recommendation * Quality of recommendation what, why, where * Traceability, follow up, sign off, 16.15 Risk Ranking * Frequency and consequence matrices * Ranking Recommendations why, when & who 17.00 Close. Day Three 09.00 Case Study 3 how might Hazop have helped to prevent incidents? To be selected from: * Flixborough Disaster * Bhopal * BP Grangemouth Refinery * BP Texas City Refinery * Others

15.45 Spiral to Disaster Piper Alpha disaster * Class exercise - identification of Hazard ID opportunities to have prevented the disaster 16.45 Course review, Q & A 17.00 Close

Course Methodology From an early stage in the course delegates will have the opportunity to work as a Hazop team member undertaking a Hazop assessment of part of a generic process plant. Successive exercises will expand the technique to more complex examples beyond individual delegates experiences. Delegates will also participate in the analysis of high profile process industry accidents using material in the public domain as well as case studies form the presenters own experience. At the end of the course delegates will identify the opportunities missed to prevent a major off shore disaster using actual video footage as well as reconstruction sequences.

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REGISTRATION FORM
Kuala Lumpur, Malaysia Early Bird Price Normal Price

3- day Process Hazard Assessment using Hazop Technique

S$ 3399

S$ 3599

TEAM DISOUNTS PetroEdge recognises the value of leaning in teams. Group bookings at the same time from the same company receive the following: 3 or more at 5% off 5 or more at 7% off 8 of more at 10% All other promotions including early bird is exclusive of the group discount.

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Learn more about our Strategic Learning Solutions for Oil & Gas Call +65 67419927 or email [email protected]
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