Hangzhou Boiler Group Co.Ltd.

Project no.

Page of

1 of 23

Technical specification
TAG no.

06745 Hariza 9E HRSG

Purpose

06B103

Plant

Job No :

Customer / final customer

FOR APPROVAL

4
Pressure Parts Strength Calculations-Module 4 (IBR)

DWG. No.:06745JS2(7)
Calculation Criterion:Indian Boiler Act 1923,and Regulations 1950 up to Amendment 22nd.Feb.2005

Revision

2006-12-17

1 st issue

No.

Date

Prepared

Approved

Text

Hangzhou Boiler Group Co.,Ltd No.

PRESSURE PARTS STRENGTH CALCULATIONS-MODULE 4# CONTENTS DESIGNATION

06745JS2(7)

PAGE
3 3 5 6 8 9 13 14 19

HP ECON1 AND IP ECON 1 2 3 4 5 6 1 2 3 COIL OF HP ECON1 AND IP ECON OUTLET AND INLET HEADER OF HP ECON1 INTERMEDIATE HEADER 13 OF HP ECON1 OUTLET AND INLET HEADER OF HP ECON1/IP ECON INTERMEDIATE HEADER 13 OF HP ECON1/IP ECON (LEFT) INTERMEDIATE HEADER 13 OF HP ECON1/IP ECON (RIGHT) LP EVAP COIL OF LP EVAP OUTLET AND INLET HEADER OF LP EVAP LP EVAP MANIFOLD

NOTE:
1.THIS CALCULATION BASED ON THE PRESSURE PARTS CAL.06745JS2(4)(ASME) REV:A,CHECK THE MAIN PRESSUERING PARTS AS PER IBR(ACT 1923 ,AND REGULATIONS 1950 UP TO AMENDMENT 22ND FEB,2005). 2.MARGIN FOR CORROSION IN THIS CALCULATION TAKE 0mm FOR COIL AND HEADER.

Drawn Date

Checked Date

Reviewed Date

Approved Date

page 2 of 23

Hangzhou Boiler Group Co.,Ltd

No. NAME

PRESSURE PARTS STRENGTH CALCULATIONS-HP ECON/ IP ECON

SIGN UNITS

06745JS2(7)

FORMULA AND CALCULATION

VALUE
custormary metric

Caculation of Headers and coils

1. COIL OF HP ECON1 AND IP ECON DWG.NO.:745147-1-0 Coil Calculation Design Pressure of HP ECON1 Design Pressure of IP ECON Design Temperature Material Of tube IBR-338(a)(Eqn87) DP psi 1290 700 t SA210 A-1 700 8.89 4.83 371.11

1.1

1.2 1.3 1.4 1.5 1.6

Outer Diameter of Tube Do in 1.5 38.1 Actual Thickness of Row tn in 0.105 2.667 1-19 Allowable Stress of Row 1ft psi ASME ,PART D TABLE 1A,P12 15600 107.56 19 The principle of selecting allowable stress is same as HP SHTR2, allowance stress value in ASME code Sec Part D is more conservation. C in Selected According to IBR338(a), Dp 1000psi,C=0.75;Dp1000psi,C=0 0 0.03 0 0.75

1.7 1.8 1.9

1.10

Corrosion C' in 0 Caculation Thickness of Tcal in (Dp*Do)/(2*ft+Dp)+C 0.060 1.51 HP ECON1 Caculation Thickness of IP 0.062 1.59 ECON Min Required Thickness of Tmin in Tcal+C' 0.060 HP ECON1 Min Required Thickness of 0.062 IP ECON CONCLUSION:The thickness provided are greater than the value required by IBR,so the design is safe.

page 3 of 23

2.OUTLET AND INLET HEADER OF HP ECON1 DWG.NO.:745148-8-0 & 745148-9-0 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Do in DP t IBR-342(Eqn72) psi 1290psi+25ft water column max{inle=395;outlet=475} SA106 B 8" 8.625 219.1 1301 475

2.1.8

Inside Diameter of Header D in 7.19 182.58 Nominal Thickness of Tn in Sch 120 0.719 18.26 Header Allowable Stress fs psi ASME ,PART D TABLE 1A,P12 17100 The principle of selecting allowable stress is the same as HP SHTR2, allowance stress value in ASME code Sec Part D is more conservative. Efficiency E P d E IBR-215(P-d)/P 3.72 1.5 0.597 94.52 38.1

2.1.9

Allowable Deviation of Thickness 2.1.10 Corrision 2.1.11 Effective Thichness 2.1.12 Calculation Thickness 2.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.629 0.519 0.519

2.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 1571 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 2.2 Header End Plate Calculation IBR-340(89A)

2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9

Material Of End Plate Inside Diameter of Header Nominal Thickness of End Plate Allowable Stress Under Design Temperature Ratio Ratio Corrosion Actual Thickness D Tn fp C K C' T in in Tn-C'
2 2

SA516 Gr.70 in in psi ASME ,PART D TABLE 1A,P16 Selected Selected According to IBR-342 7.19 1 20000 0.04 0.19 0 1 182.55 25.4 137.90 1 0.19 0 25.4

Working Pressure W.P. psi fp*(T-C) /(D *K) 1878 13.0 CONCLUSION:The working pressure provided are greater than the value required by IBR,so the design is safe.

page 4 of 23

2.3

Opening Reinforcement Calculation

According to IBR-279

ASME opening reinforcement cal.meet the requirements. 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C SA106 B 6"Sch 80 6.625 0.432 5.761 0.719 17100 17100 1.000 168.3 10.97

2.3.10 Efficiency of Header

2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

0.314 1

in in in in in in in

0.258 1.798 1.080

min{2.5ts,2.5tn}

1.080 0 0.394 0.000 0.155 3.719 2.881 3.719 1.810 3.542 10

2.3.17 Height of Fillet Weld 2.3.18 Height of Fillet Weld Total Transverse Section 2.3.19 Area of Fillet Weld 2.3.20 2.3.21 2.3.22 Efficient Compensation Width Ci 2.3.23 Area Required

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs ts+3in dn/2

Ci X Y

in

MAX{ts+3in,dn/2}

2.3.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

page 5 of 23

page 6 of 23

3.INTERMEDIATE HEADER 13 OF HP ECON1 DWG.NO.:745148-12-0 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Inside Diameter of Header Nominal Thickness of Header Allowable Stress Efficiency Do D Tn fs E a b d b/a (2a-d)/2a E IBR-215FIG-14 1.87 1.374 1.5 0.734 0.600 0.385 47.575 34.91 38.1 in in in XXS DP t SA106 B 4" 4.5 3.15 0.674 17100 114.3 80.06 17.12 IBR-342(Eqn72) psi 1290psi+95ft water column 1331 475

psi ASME ,PART D TABLE 1A,P12

3.1.9

Allowable Deviation of Thickness 3.1.10 Corrision 3.1.11 Effective Thichness 3.1.12 Calculation Thickness 3.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.590 0.384 0.38

3.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 1986 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 3.2 Header End Plate Calculation IBR-340(89A)

3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7

Material Of End Plate Inside Diameter of Header Nominal Thickness of End Plate Allowable Stress Under Design Temperature Ratio Ratio Corrosion D Tn fp C K C' in in in

SA516 Gr.70 3.15 0.5 20000 0.04 0.19 0 80.06 12.7 137.90 1 0.19 0

psi ASME ,PART D TABLE 1A,P16 Selected Selected According to IBR-342

page 7 of 23

3.2.8 3.2.9

Actual Thickness

in

Tn-C'
2 2

0.5

12.7

Working Pressure W.P. psi fp*(T-C) /(D *K) 2242 15.5 CONCLUSION:The working pressure provided are greater than the value required by IBR,so the design is safe.

page 8 of 23

4.OUTLET AND INLET HEADER OF HP ECON1/IP ECON DWG.NO.:745148-10-0 & 745148-11-0 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Inside Diameter of Header Nominal Thickness of Header Allowable Stress Efficiency Do D Tn fs E P d E IBR-215(P-d)/P 3.60 1.5 0.583 91.4 38.1 in in in Sch 120 DP t SA106 B 8" 8.625 7.19 0.719 17100 219.1 182.58 18.26 IBR-342(Eqn72) psi 1290psi+25ft water column 1301 500

psi ASME ,PART D TABLE 1A,P12

4.1.9

Allowable Deviation of Thickness 4.1.10 Corrision 4.1.11 Effective Thichness 4.1.12 Calculation Thickness 4.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.629 -7.157 -7.16

4.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 1535 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 4.2 Header End Plate Calculation IBR-340(89A) The material and size of end plate is same as outlet and inlet header of HP ECON1, and the allowance stress is same ,so the calculation is same as the end plate of outlet and inlet header of HP ECON1. Opening Reinforcement Calculation According to IBR-279 Opening Reinforcement Calculation of Nozzle 6" Sch80 is same as outlet and inlet header of OF HP ECON1,here is calculation about 3" Sch40.

4.3

ASME opening reinforcement cal.meet the requirements. 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle do tn dn in in in SA106 B 3"Sch 40 3.5 0.216 3.068 88.9 5.49

page 9 of 23

4.3.6 4.3.7 4.3.8 4.3.9

Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle

ts fs fn

in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C

0.719 17100 17100 1.000

4.3.10 Efficiency of Header

4.3.11 4.3.12 4.3.13 4.3.14 4.3.15 4.3.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

0.314 1

in in in in in in in

0.151 1.798 0.540

min{2.5ts,2.5tn}

0.540 0 0.394 0.000 0.155 3.719 1.534 3.719 0.964 3.236 10

4.3.17 Height of Fillet Weld 4.3.18 Height of Fillet Weld Total Transverse Section 4.3.19 Area of Fillet Weld 4.3.20 4.3.21 4.3.22 Efficient Compensation Width Ci 4.3.23 Area Required

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs ts+3in dn/2

Ci X Y

in

MAX{ts+3in,dn/2}

4.3.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9

Blocker Plate Calculation Material Of Blocker Plate Inside Diameter of Header Nominal Thickness of End Plate Allowable Stress Under Design Temperature Ratio Ratio Corrosion Actual Thickness D Tn fp C K C' T in in Tn-C'
2 2

SA516 Gr.70 in in psi ASME ,PART D TABLE 1A,P16 Selected Selected According to IBR-342 7.19 1.260 20000 0.04 0.28 0 1.260 182.55 32 137.90 1 0.28 0 32

Working Pressure W.P. psi fp*(T-C) /(D *K) 2058 14.2 CONCLUSION:The working pressure provided are greater than the value required by IBR,so the design is safe.

page 10 of 23

5.INTERMEDIATE HEADER 13 OF HP ECON1/IP ECON (LEFT) DWG.NO.:745148-13-0 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Inside Diameter of Header Nominal Thickness of Header Allowable Stress Efficiency Do D Tn fs E a b d b/a (2a-d)/2a E IBR-215FIG-14 1.86 1.374 1.5 0.738 0.597 0.405 47.285 34.9 38.1 in in in XXS DP t SA106 B 4" 4.5 3.152 0.674 17100 114.3 80.06 17.12 IBR-342(Eqn72) psi 1290psi+95ft water column 1331 475

psi ASME ,PART D TABLE 1A,P12

5.1.9

Allowable Deviation of Thickness 5.1.10 Corrision 5.1.11 Effective Thichness 5.1.12 Calculation Thickness 5.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.590 0.365 0.365

5.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 2089 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 5.2 Header End Plate Calculation IBR-340(89A) The material and size of end plate is same as intermediate header 13 of HP ECON1, and the allowance stress is same ,so the calculation is same as the end plate of outlet and inlet header of HP ECON1.

page 11 of 23

6.INTERMEDIATE HEADER 13 OF HP ECON1/IP ECON (RIGHT) DWG.NO.:745148-14-0 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7 6.1.8 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Inside Diameter of Header Nominal Thickness of Header Allowable Stress Efficiency Do D Tn fs E a b d b/a (2a-d)/2a E IBR-215FIG-14 1.85 1.374 1.5 0.744 0.594 0.408 46.89 34.9 38.1 in in in Sch 80 DP t SA106 B 4" 4.5 3.83 0.337 17100 114.3 97.18 8.56 IBR-342(Eqn72) psi 700psi+95ft water column 741 500

psi ASME ,PART D TABLE 1A,P12

6.1.9

Allowable Deviation of Thickness 6.1.10 Corrision 6.1.11 Effective Thichness 6.1.12 Calculation Thickness 6.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.295 0.245 0.245

6.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 903 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 6.2 Header End Plate Calculation IBR-340(89A)

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6

Material Of End Plate Inside Diameter of Header Nominal Thickness of End Plate Allowable Stress Under Design Temperature Ratio Ratio D Tn fp C K in in

SA516 Gr.70 3.83 0.5 20000 0.04 0.19 97.18 12.7 137.90 1 0.19

psi ASME ,PART D TABLE 1A,P16 Selected Selected According to IBR-342

page 12 of 23

6.2.7 6.2.8 6.2.9

Corrosion Actual Thickness

C' T

in in Tn-C'
2 2

0 0.5

0 12.7

Working Pressure W.P. psi fp*(T-C) /(D *K) 1522 10.5 CONCLUSION:The working pressure provided are greater than the value required by IBR,so the design is safe.

page 13 of 23

Hangzhou Boiler Group Co.,Ltd

No. NAME

PRESSURE PARTS STRENGTH CALCULATIONS-LP EVAP

SIGN UNITS

06745JS2(7)

FORMULA AND CALCULATION

VALUE
custormary metric

Caculation of Headers and coils

1. COIL OF LP EVAP DWG.NO.:745127-1-0 Coil Calculation 1.1 1.2 1.3 1.4 1.5 1.6 Design Pressure Design Temperature Material Of tube Outer Diameter of Tube Actual Thickness Do tn in in DP t psi SA210 A-1 2 0.105 50.8 2.667 IBR-338(a)(Eqn87) 155 700 1.07 371.11

Allowable Stress ft psi ASME ,PART D TABLE 1A,P12 15600 107.56 The principle of selecting allowable stress is same as HP SHTR2, allowance stress value in ASME code Sec Part D is more conservation. C Corrosion Caculation Thickness Min Required Thickness C' Tcal Tmin in in in in (Dp*Do)/(2*ft+Dp)+C Tcal+C' Selected According to IBR338(a) 0.030 0 0.039 0.039 1.00 0.75

1.7 1.8 1.9 1.10

CONCLUSION:The thickness provided are greater than the value required by IBR,so the design is safe.

page 13 of 23

2.OUTLET AND INLET HEADER OF LP EVAP DWG.NO.:745148-1-0,745148-2-0,745148-3-0,745148-5-0,745148-6-0,745148-7-0 Header size: Outlet 2-3:10" Sch120,others:10" Sch80, design temperature is same , so the calculation is based on the header of 10" Sch80 . 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Do in DP t IBR-342(Eqn72) based on inlet header(lower): psi 155psi+95ft water column SA106 B 10" 10.75 273

196 420

2.1.8

Inside Diameter of Header D in 9.56 242.82 Nominal Thickness of Tn in Sch 80 0.594 15.09 Header Allowable Stress fs psi ASME ,PART D TABLE 1A,P12 17100 The principle of selecting allowable stress is the same as HP SHTR2, allowance stress value in ASME code Sec Part D is more conservation. Efficiency E a b d b/a (2a-d)/2a E IBR-215FIG-14 2.31 2.626 2.0 1.135 0.568 0.480 58.77 66.7 50.8

2.1.9

Allowable Deviation of Thickness 2.1.10 Corrision 2.1.11 Effective Thichness 2.1.12 Calculation Thickness 2.1.13 Min Required Thickness

a C Te Tcal Tmin

% in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C

12.5 0 0.520 0.146 0.146

2.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 800 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 2.2 Header End Plate Calculation IBR-340(89A)

2.2.1 2.2.2 2.2.3

Material Of End Plate Inside Diameter of Header Nominal Thickness of End Plate D Tn in in

SA516 Gr.70 9.56 0.5 242.87 12.7

page 14 of 23

2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9

Allowable Stress Under Design Temperature Ratio Ratio Corrosion Actual Thickness

fp C K C' T

psi ASME ,PART D TABLE 1A,P16 Selected Selected According to IBR-342 in in Tn-C'
2 2

20000 0.04 0.19 0 0.5

137.90 1 0.19 0 12.7

Working Pressure W.P. psi fp*(T-C) /(D *K) 244 1.7 CONCLUSION:The working pressure provided are greater than the value required by IBR,so the design is safe. Opening Reinforcement Calculation Nozzle of outlet 1 According to IBR-279

2.3

ASME opening reinforcement cal.meet the requirements. 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C SA106 B 6"Sch 40 6.625 0.28 6.065 0.594 17100 17100 1.000 273 7.11

2.3.10 Efficiency of Header

2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

0.085 1

in in in in in in in

0.065 1.485 0.700

min{2.5ts,2.5tn}

0.700 0 0.394 0.000 0.155 10

2.3.17 Height of Fillet Weld 2.3.18 Height of Fillet Weld Total Transverse Section 2.3.19 Area of Fillet Weld

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs

page 15 of 23

2.3.20 2.3.21 2.3.22 Efficient Compensation Width Ci 2.3.23 Area Required Ci X Y in

ts+3in dn/2 MAX{ts+3in,dn/2}

3.594 3.033 3.594 0.516 4.114

2.3.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

2.4

Opening Reinforcement Calculation Nozzle of inlet 1 and 2

According to IBR-279

ASME opening reinforcement cal.meet the requirements. 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.4.7 2.4.8 2.4.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C SA106 B 5"Sch 40 5.563 0.258 5.047 0.594 17100 17100 1.000 141.3 6.55

2.4.10 Efficiency of Header

2.4.11 2.4.12 2.4.13 2.4.14 2.4.15 2.4.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

0.085 1

in in in in in in in

0.059 1.485 0.645

min{2.5ts,2.5tn}

0.645 0 0.394 0.000 0.155 10

2.4.17 Height of Fillet Weld 2.4.18 Height of Fillet Weld Total Transverse Section 2.4.19 Area of Fillet Weld

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs

page 16 of 23

2.4.20 2.4.21 2.4.22 Efficient Compensation Width Ci 2.4.23 Area Required Ci X Y in

ts+3in dn/2 MAX{ts+3in,dn/2}

3.594 2.524 3.594 0.430 4.069

2.4.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

2.5

Opening Reinforcement Calculation Nozzle of inlet 3

According to IBR-279

ASME opening reinforcement cal.meet the requirements. 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.5.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C SA106 B 4"Sch 40 4.5 0.237 4.026 0.594 17100 17100 1.000 114.3 6.02

2.5.10 Efficiency of Header

2.5.11 2.5.12 2.5.13 2.5.14 2.5.15 2.5.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

0.085 1

in in in in in in in

0.053 1.485 0.593

min{2.5ts,2.5tn}

0.593 0 0.394 0.000 0.155 10

2.5.17 Height of Fillet Weld 2.5.18 Height of Fillet Weld Total Transverse Section 2.5.19 Area of Fillet Weld

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs

page 17 of 23

2.5.20 2.5.21 2.5.22 Efficient Compensation Width Ci 2.5.23 Area Required Ci X Y in

ts+3in dn/2 MAX{ts+3in,dn/2}

3.594 2.013 3.594 0.343 4.031

2.5.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

page 18 of 23

3.LP EVAP MANIFOLD DWG.NO.:745148-4-0 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 Header Shell Calculation Design Pressure Design Temperature Material Of Header Outer Diameter of Header Inside Diameter of Header Nominal Thickness of Header Allowable Stress Efficiency Do D Tn fs E in in in Sch 80 DP t SA106 B 10" 10.75 9.56 0.594 17100 1 273 242.82 15.09 IBR-342(Eqn72) psi 155psi+95ft water column 196 420

psi ASME ,PART D TABLE 1A,P12

All the openings which are larger than the Max. permissible opening should be treated as no opening after self-reinforcement. Therefore the Weld efficiency is taken as 1 . 3.1.9 Allowable Deviation of Thickness 3.1.10 Corrision 3.1.11 Effective Thichness 3.1.12 Calculation Thickness 3.1.13 Min Required Thickness a C Te Tcal Tmin % in in in in Te=Tn*(1-a%) (Dp*D)/(2*fs*E-Dp)+0.03 Tcal+C 12.5 0 0.520 0.085 0.085

3.1.14 Working Pressure W.P. psi 2*fs*E(Te-0.03-C)/(D+Te-0.03-C) 1666 CONCLUSION:The thickness & working pressure provided are greater than the value required by IBR,so the design is safe. 3.2 Header End Plate Calculation IBR-340(89A)

The calculation of end plate is same as outlet and inlet header. 3.3 Opening Reinforcement Calculation Nozzle N1 and N2 According to IBR-279

ASME opening reinforcement cal.meet the requirements. 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs SA106 B 5"Sch 40 5.563 0.258 5.047 0.594 17100 17100 1.000 141.3 6.55

page 19 of 23

3.3.10 Efficiency of Header

3.3.11 3.3.12 3.3.13 3.3.14 3.3.15 3.3.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C

0.085 1

in in in in in in in

0.059 1.485 0.645

min{2.5ts,2.5tn}

0.645 0 0.394 0.000 0.155 3.594 2.524 3.594 0.430 4.069 10

3.3.17 Height of Fillet Weld 3.3.18 Height of Fillet Weld Total Transverse Section 3.3.19 Area of Fillet Weld 3.3.20 3.3.21 3.3.22 Efficient Compensation Width Ci 3.3.23 Area Required

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs ts+3in dn/2

Ci X Y

in

MAX{ts+3in,dn/2}

3.3.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

3.4

Opening Reinforcement Calculation Nozzle N3

According to IBR-279

ASME opening reinforcement cal.meet the requirements. 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs SA106 B 4"Sch 40 4.5 0.237 4.026 0.594 17100 17100 1.000 114.3 6.02

page 20 of 23

3.4.10 Efficiency of Header

3.4.11 3.4.12 3.4.13 3.4.14 3.4.15 3.4.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C

0.085 1

in in in in in in in

0.053 1.485 0.593

min{2.5ts,2.5tn}

0.593 0 0.394 0.000 0.155 3.594 2.013 3.594 0.343 4.031 10

3.4.17 Height of Fillet Weld 3.4.18 Height of Fillet Weld Total Transverse Section 3.4.19 Area of Fillet Weld 3.4.20 3.4.21 3.4.22 Efficient Compensation Width Ci 3.4.23 Area Required

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs ts+3in dn/2

Ci X Y

in

MAX{ts+3in,dn/2}

3.4.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

3.5

Opening Reinforcement Calculation Nozzle DC

According to IBR-279

ASME opening reinforcement cal.meet the requirements. 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 Material of nozzle Nozzle Specification Outside Diameter of Nozzle Nominal Thickness Inside Diameter of Nozzle Actual Thickness of Header Shell Allowable Stress of Header Allowable Stress of Nozzle do tn dn ts fs fn in in in in psi ASME ,PART D TABLE 1A,P12 psi ASME ,PART D TABLE 1A,P12 fn/fs SA106 B 8"Sch 80 8.625 0.5 7.625 0.594 17100 17100 1.000 219.1 12.7

page 21 of 23

3.5.10 Efficiency of Header

3.5.11 3.5.12 3.5.13 3.5.14 3.5.15 3.5.16

Equivalent Thickness of Header Shell Efficiency of Nozzle Equivalent Thickness of Nozzle 2.5 Nominal Thickness of Shell 2.5 Thickness of Nozzle Efficient Compensation Height

es E' en 2.5ts 2.5tn b b'

in

The openings is larger than the Max. Uncompensated Holes should be treated as no opening after selfreinforcement. Therefore the Weld efficiency is taken as 1 . IBR-270(Eqn72) (Dp*D)/(2*fs*E-Dp)+0.03+C IBR-270(Eqn72) (Dp*dn)/(2*fn*E'-Dp)+0.03+C

0.085 1

in in in in in in in

0.074 1.485 1.250

min{2.5ts,2.5tn}

1.250 0 0.394 0.000 0.155 3.594 3.813 3.813 0.649 5.100 10

3.5.17 Height of Fillet Weld 3.5.18 Height of Fillet Weld Total Transverse Section 3.5.19 Area of Fillet Weld 3.5.20 3.5.21 3.5.22 Efficient Compensation Width Ci 3.5.23 Area Required

Cw1 Cw2 Cw

in2 (Cw1)2fn/fs+(Cw2)2fn/fs ts+3in dn/2

Ci X Y

in

MAX{ts+3in,dn/2}

3.5.24 Area Compensation

in2 dn*es 2(tn-en)b*fn/fs+2tn*b'*fn/fs+2(tsin2 es)Ci+Cw

CONCLUSION: YX, so the opening of reinforcement meets the requirements of IBR.

page 22 of 23