Tapping Chucks
Tapping Chucks
SQ
L1
M5
D1
Length Comp.
M4
Chuck Designation Size Location TSFL 3-12/MT2 TSFL 3-12/MT3 TSFL 8-20/MT3 TSFL 8-20/MT4 TSFL 8-20/MT5
M3
Compr. 10
Expan. 20
D dia. 58
D1 dia 53
L1 18-20
6-16
4.7-12
8-20
1/4-3/4
1/8-1/2
1.5
10
20
83
76
23-28
M5
M4
D1
Chuck Designation Size Location TSFL 3-12/B12 TSFL 3-12/B16 TSFL 8-20/B22 TSFL 8-20/B24
M3
D dia. 58
D1 dia 53
L1
18-20
6-16
4.7-12
8-20
1/4-3/4
1/8-1/2
1.5
10
20
83
76
23-28
M5
M4
D1 L
Taps
Chuck Designation Size Location TSF 3-12/B12 TSF 3-12/B16 TSF 8-20/B18 TSF 8-20/B22
M3
Whitworth 1/8-1/2
Float 1
D dia. 58
D1 dia 53
L 108
L1 18-20
6-16
4.7-12
8-20
1/4-3/4
1/8-1/2
1.5
83
76
142
23-28
D dia 53
L 60
L1 18-20
6-16
4.7-12
8-20
1/4-3/4
1/8-1/2
76
79 88
23-28
1.6 1.7
Clamp tap properly and confirm that it is clamped in four jaws. Excess tightening may damage worm & worm wheel mechanism. (Model TSFL : Small taps where square length in less than 8mm, please pull the tap by 3mm and clamp.) (Indication : Tap should not rotate in 360 degree. This is for positive drive.) TORQUE SETTING LENGTH COMPENSATION
NORMAL
M3
Set Torque values as per tap clamped. (This is for safety of tap.)
M5
M3
M4
Align (approximately), pre-drilled hole and go for tapping, Radial Parallel Float will take care of small misalignments.
2
M3 M3 M4 M4 M5 M5
M4 M5
20.0 MM
10.0 MM
10 MM 20 MM COMPRESSION EXPANSION
l l
For maintenance free long life, Never pull or push, spindle excessively, while tapping. Length compensation i.e. compression and expansion can take care of small pull or push to the spindle or feed difference.
ALIGNMENT
FLOAT RADIAL PARALLEL
CLEANLINESS
l
For maintenance free long life, maintain cleanliness and lubricate your attachment frequently. You can wash your attachment with kerosene, by simply dipping it into the kerosene and applying some compressed air and then apply some oil for lubrication. Use tapping oil for better performance and longer tool life.
OPERATING INSTRUCTIONS
APPLICATION : Can be universally used for TAPPING operations on reversible Drilling Machines, Tapping Machines, Radial Drilling, Lathes and similar, applications in a vertical and horizontal position. DESIGN & WORKING PRINCIPLE T : TWIN CHUCKING FEATURE : The both set of Jaws (Triangular (4) and Square JAWS (5)) are being actuated by the use of handle (43) at the same time. The two set of jaws move independently of each other. When clamping the Tap, please observe that the square of the tap is not inserted across the corners of the square jaw set. Small taps, where square is shorter than the height of the square jaw set (8.00 mm), must be pulled somewhat out before clamping. The Twin Chucking Mechanism provides high clamping power, therefore light clamping with handle is required. Do not give excessive force with handle as it is not necessary. S : SAFETY CLUTCH : To adjust the torque, the torque adjusting sleeve (17) is being moved downward in to the direction of the floating piece and is then set to scale by turning the sleeve. The safety clutch disengages when the preset torque is exceeded. After disengagement there is almost no torque on the tap. While reversing the spindle the clutch is reengaged and the tap is automatically turned out of the thread. The clutch is suitable for the constant bottoming of the tap. Due to the small remaining torque on the tap there is practically no wear on the clutch and thus re adjustment is rarely required. The standard tapping attachments are suitable for right handed threads only. However the clutch also operates during left handed operation but this increases the torque by approximately 100%. The clutch then works on the principle of an over roll clutch, hence we do not recommend the right handed attachment for left handed threads. F : FLOAT RADIAL PARALLEL : To compensate the misalignment between tap and component in order to cut threads to exact tolerance and to protect the tap. Automatic centering actions after each tapping operation. No time consuming alignment of tap with center of hole. The plane-parallel guidance and the centering of the floating head is effected by steel balls. L : LENGTH COMPENSATION : The length compensation working on compression and expansion, is exactly positioned in a Zero-position and is thus suited to tap to exact depth when under machine feed. The compression spring (32) is stronger than the one for expansion (33). If during machine feed, the feed cannot be adjusted exactly to the pitch of the tap, we suggest to adjust 10% smaller than the tap pitch. The ball sleeve (42) is located between shank (20) and clutch housing (16). This ball sleeve assures even under high torques a very light compensation in axial direction. This free axial movement prevents damage to thread flanks if the feed is not exact. DISASSEMBLY : TWIN CHUCKING FEATURE : The cover plate (8) and the triangular guide (2) have a left hand thread. Cover plate (8) is being removed by the use of and adjustable pin wrench, the triangular guide (2) by using KTA Triangular wrench, the jaw sets (4) and (5) fitted together and should therefore be completely replaced if repairs are required. The way of removing worm wheel (6) and screw and nut (7) is different for the different tapping attachments. For attachment size TSFL 3-12 turn worm screw (7) until the worm wheel (6) positions at the marking X of the worm screw to disassemble. For TSFL 8-20 it is not necessary to turn the worm wheel (6) in this case loosen worm wheel (6) and remove it. Nut on worm screw (7) is loosened with regular handle and special screw driver. SAFETY CLUTCH : Remove external snap ring (38) take out retaining sleeve (19) with threaded sleeve (18) and torque sleeve (17), also remove steel balls (28) and (29), disc spring (39) and thrust ring (15). The internal snap ring (36) is being pushed in by way of the radial bore in housing (14) and is then removed. Remove steel balls (29) pull clutch housing (16) complete with shank (20) out of housing (14). Remove steel balls (27). FLOATING PIECE : Disassemble safety clutch. Remove steel ball (26) and compression spring (31). Disassemble ring nut (11), remove thrust ball ring (41), Clutch Plate (13) Thrust Needle Bearing (40) Thrust washer (12) Housing (14) Disc Ball Guide (10) Steel Ball (25) and Driving Plate (9). LENGTH COMPENSATION : Disassemble safety clutch, loose screw (23) with screw driver, In order to loosen special screw (23) which is sealed with loctite, parts have to be warmed upto 150 degree centigrade. ATTENTION! Compression spring (32) is pre-loaded pull shank (20) with ball sleeve (42) out of clutch housing (16). The steel ball of the ball sleeve when assembled are under pressure between shank (20) and clutch housing (16). Remove Compressing Spring (32) take out internal snap ring (35). ATTENTION! Compression Spring (33) is also preloaded. Take special screw (23), spring seat (22), spring retainer (21) and compression spring (33) out of shank (20). ASSEMBLY :The assembly of the attachment is effected vice-verse. Floating piece and safety clutch should be oiled with Molycote - Oil M55 Plus. The length compensation is oiled. Adjustment of Safety Clutch : The clutch adjusted under following Torques : l TSFL 3-12 at M 8 to 8 Nm. l TSFL 8-20 at M 16 to 45 Nm. Adjust clutch with Torque wrench to the above values. Remove snap ring (37) Push torque Sleeve (17) axially in to the direction of shank (20) out of its serration. Now turn sleeve (17) until scale value and Zero marking is matched. Push Torque Sleeve (17) in to serration again and put snap ring (37). FOR POSSIBLE REPAIRS, WE SUGGEST TO SEND TAPPING ATTACHMENT TO OUR FACTORY.
28 22
21 27 23 35 26 31
41 29 16 36 14
12 10
30 25 6
2 4 8
Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29 30. 31. 32. 33. 34. 35. 36 37. 38. 39. 40. 41. 42. 43. 44.
4
Description Floating Piece Triangular Guide Compensating Disc Triangular Grip Square Grip Guide Worm Wheel Worm Screw & Nut Cover Plate Drive Plate Disc Ball Guide Ring Nut Thrust Washer Clutch Plate Housing Thrust Ring Clutch Housing Torque Sleeve Threaded Sleeve Retaining Sleeve Shank Spring Retainer Spring Seat Special Screw External Snap Ring Steel Ball Steel Ball Steel Ball Steel Ball Steel Ball Dowel Pin Compression Spring Compression Spring Compression Spring Compression Spring Internal Snap Ring Internal Snap Ring External Snap Ring External Snap Ring Belleville Spring Thrust Needle Bearing Thrust Ball Ring Ball Sleeve Handle Spring Seat (not shown in drg.)
Type TSFL - 3 - 12 31201 31202 31203 31204 31205 31206 31207 31208 31209 31210 31211 31212 31213 31214 31215 31216 31217 31218 31219 31220 31221 31222 31223 31224 31225 31226 31227 31228 31229 31230 31231 31232 31233 31234 31235 31236 31237 31238 31239 31240 31241 31242 31243 -
No. OFF 1 1 1 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 3 3 2 2 1 1 1 1 1 1 1 1 12 1 1 1 1 -
Type TSFL - 8 - 20 82001 82002 82003 82004 82005 82006 82007 82008 82009 82010 82011 82012 82013 82014 82015 82016 82017 82018 82019 82020 82021 82022 82023 82024 82025 82026 82027 82028 82029 82030 82031 82032 82033 82034 82035 82036 82037 82038 82039 82040 82041 82042 82043 82044
No. OFF 1 1 1 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 3 3 2 2 1 1 1 1 1 1 1 1 11 1 1 1 1 1
M5
D1
M3
M4
For Taps
Float 1
D2 dia. 58
D1 dia. 32
QSFL 3-12 / MT 2 QSFL 3-12 / MT 3 QSFL 8-20 / MT 3 QSFL 8-20 / MT 4 QSFL 8-20 / MT 5
M 3 - M12
M 8 - M 20
KWE2
10
20
1.5
83
50
M5
M4
D1
M3
For Taps
Float 1
D2 dia. 58
D1 dia. 32
QSFL 3-12 / B12 QSFL 3-12 / B16 QSFL 8-20 / B22 QSFL 8-20 / B24
M 3 - M12
M 8 - M 20
KWE2
10
20
1.5
83
50
M5
D1
M3
M4
For Taps
Float 1
D2 dia. 58
D1 dia. 32
QSFL 3-12 / B12 QSFL 3-12 / B16 QSFL 8-20 / B22 QSFL 8-20 / B24
M 3 - M12
M 8 - M 20
KWE2
1.5
83
50
Q / MORSE TAPER
D1
Suitable Adaptors KWE & KWES B Size KWE1/ KWES1B KWE2/ KWES2B
D 32 50
D1 19 31
MT1 L 43 -
MT2 L 44 61
MT3 L 61
MT4 L 62
D1 L
Suitable Adaptors KWE & KWES B Size KWE1/ KWES1B KWE2/ KWES2B
D 32 50
D1 19 31
B12 L 59 -
B16 L 65 84
B18 L 73 92
B22 L 101
Q / TR .. (DIN 6327)
D1 L
Tr
Suitable Adaptors KWE & KWES B Size KWE1/ KWES1B KWE2/ KWES2B
D 32 50
D1 19 31
Tr16 L 49 -
Tr20 L 49 66
Tr28 L 49 66
Tr36 L 68
Q WELDON
DIA
D1 L
Suitable Adaptors KWE & KWES B Size KWE1/ KWES1B KWE2/ KWES2B
D 32 50
D1 19 31
3/4" L 44 -
1" L 44 61
25mm L 44 61
32mm L 44 61
L L
Chuck Size
QCDTC 2 QCDTC 3 QCDTC 4
Suitable Adaptor
SIZE 2 SIZE 3 SIZE 4
D Dia.
50 60 72
MT3 L
75 88 -
MT5 L
102
ISO 40 L
96 109 122
ISO 50 L
99 112
L2 L1
Adaptor Size
QCCCA 2/E16 QCCCA 3/E.. QCCCA 4/E..
Suitable Adaptor
QCDTC 2 QCDTC 3 QCDTC 4
D Dia.
42 50 60
RD 16/E16 Collet RD 32/E32 Collet RD 40/E40 Collet 1-10 mm. 3-30 mm. 4-26 mm. L2 L2 L2
42 42 51 63 63
Suitable Spanner
GS25 E32 E40
L2
L2
Adaptor Size
QCDCA 2 QCDCA 3 QCDCA 4
Suitable Chuck
QCDTC 2 QCDTC 3 QCDTC 4
D Dia.
42 50 60
Adaptor Size
QCCD 2 QCCD 3 QCCD 4
B16
26 26 39
Suitable Chuck
ACDTC 2 QCDTC 3 QCDTC 4
D Dia.
42 50 60
L2
46 65 78
L2
Adaptor Size
QCDA 2 QCDA 3 QCDA 4
Suitable Chuck
QCDTC 2 QCDTC 3 QCDTC 4
D Dia.
42 50 60
MT2 L2
30.5 20.5 33.5
MT3 L2
38.5 33.5
MT4 L2
56
Ordering Example : KTA Adaptor QCDA 3/MT3 Adaptor Type QCADA../PB.. for Adjustable Adaptor
L1
Adaptor Size
QCADA 2/16 QCADA 3/28 QCADA 4/36X28
Suitable Chuck
QCDTC 2 QCDTC 3 QCDTC 4
D Dia.
42 50 60
Adjustable Adaptor
16 28 36 X 28
L2
32 74 70
Ordering Example : KTA Adaptor QCADA 3/PB28 Adaptor ype QCFRF../MT.. with Radial Parallel Float with Internal Morse Taper DIN228
L2
Adaptor Size
QCFRH 3 QCFRH 4
Suitable Chuck
QCDTC 3 QCDTC 4
D Dia.
60 72
Float in mm
L2
91 115
1.5 1.5
D2 D1
L2
Thread dia.
M 3 - M12 M 8 - M 20 M 3 - M 12 M 8 - M20
D1
L2
Thread dia.
M14 - M33 M 3 - M12 M 8 - M20 M14 - M33
D1
L2
36 53 36 53
42 72 42 66
78 36 53 78
126 42 66 121
L1 L2
Description
0 - 6.5 : 0 - 1/4" 1 13 : 1/32" - 1/2"
MOUNTING TAPERS T
B12 J1 J2a B16 J6 J2 J33
THREADS
3/8" X 24 UNF 1/2" x 20 unf
L1
61.5 90.5
L2
68 103
D
34 50
WT. IN KG.
0.290 0.945
EXT.TAPER
INT.TAPER
JACOBS TAPER
L
14.50 18.50 24.00
D
10.094 12.065 15.733
d
9.40 11.10 14.50
T
J1 J2 J33 J6 J2a
D
9.754 14.199 15.850 17.170 13.94
d
8.469 12.386 14.237 15.852 12.386
L
16.669 22.225 25.400 25.400 19.05
25
Size
0 - 6.50 1 - 13.00
D
6 12
Ordering Example : KTA Keyless Drill Chuck 0 - 6.5 / B12 / Qty. 5 Nos.
9
Arbors Tang & Draw type in MT1, MT2, MT3, MT4 & MT5
CYLINDRICAL ARBOR
R8/M1TR ARBOR
Note : Run Out of Tapers is guaranteed within 0.005 mm. All above Arbors are available in B12 & B16 Tapers for 065 & 113 Keyless Drill Chucks respectively. Special Drift for extracting Drill Chuck from Arbor
A
A
170 210
B
30 40
C
10.30 16.00
D
12.50 18.00
E
8 10
KG.
0.25 0.50
10
D2
D1 L4 L3 L5
CONTACTING CHUCK
For Taps M 3 - M 12 M 8 - M 20 M 14 - M 33
D dia. 30 48 70
D1 dia. 19 30 48
D2 dia 19 31 48
L1 17 30 44
L3 4 5 6
L5 7 11 14
D2
L4 CONTACTING CHUCK
L3
D dia. 30 48 70
D2 dia 19 31 48
L1 13 20 36
L3 4 5 6
D2
D1 L4
CONTACTING CHUCK
L3 L5
For Taps M 3 - M 12 M 8 - M 20 M 14 - M 33
D dia. 32 50 72
D1 dia. 19 30 48
D2 dia 19 31 48
L1 17 30 44
L3 25 31 41
L5 25 34 45
D2
L4
Ordering Example :KTA TAP ADAPTOR : KWESK/1B M16X1 / 12.5X10sq. / Qty. - 2 Nos.
CONTACTING CHUCK
L3
D dia. 32 50 72
D2 dia 19 31 48
L3 25 31 41
D2
D1 L4 L3
CONTACTING CHUCK
Adaptor Size 1 2
D dia. 48 70
D1 dia 19 31
D2 dia 31 48
L3 5 6
L4 35 55.5 11
TECHNICAL INFORMATION
Tap Shank Dimensions Dimension Dia. x Square
3.15 x 2.5 3.55 x 2.8 4 x 3.15 4.5 x 3.55 5x4 5.6 x 4.5 6.3 x 5 7.1 x 5.6 8 x 6.3 9 x 7.1 10 x 8 11.2 x 9 12.5 x 10 14 x 11.2 16 x 12.5 18 x 14 20 x 16 22.4 x 18 25 X 20 28 x 22.4 31.5 x 25 M4 M 4.5 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48
Metric
Shank dia. enlarged M3 M 3.5 M4 M5 M6 M8 M 10 -
UNC
Shank dia. enlarged
UNF
Shank dia. enlarged
BSF
Shank dia. enlarged 3/16"-32 7/32"-28 1/4"-26 9/32"-36 5/16"-22 3/8"-20 No. 3 No. 2 No. 1 No. 0 -
BA
Shank dia. enlarged No. 5 No. 4 No. 3 No. 2 No. 1 No. 0 -
No. 4-40 No. 4-48 No. 8.32 No. 5-40 No. 8-36 No. 5-44 No. 10-24 No. 6-32 No. 10-32 No. 6-40 3/16"-24 No. 12-24 No. 12-28 1/4"-20 No. 8-32 1/4"-28 No. 3-36 1/4"-20 No. 10-24 No. 10-32 No. 12-24 No. 12-28 5/16"-18 1/4"-20 5/16"-24 1/4"-28 5/16"-18 3/8"-16 3/8"-24 3/8"-16 7/16"-14 5/16"-18 7/16"-20 7/16"-14 1/2"-13 1/2"-20 1/2"-12 3/8"-16 3/8"-24 9/16"-12 9/16"-18 9/16"-12 5/8"-11 5/8"-18 5/8"-11 3/4"-10 3/4"-16 11/16"-11 3/4"-10 7/8"-9 7/8"-14 7/8"-9 1"-8 1"-12 1"-8 1 1/8"-7 1 1/8"-12 1 1/8"-7 1"-4 1"-12 1"-7 13/8"-6 13/8"-12 1"-6 1"-12 1"-6 1 3/4"-5 1 3/4"-5 -
DIN 352
M3 M4 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 -
DIN 371
M3 M 3.5 M4 M5 M6 M8 M 10 -
DIN 374
M5 M6 M8 M 10 M 12 M14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 -
DIN 376
M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 -
DIN 2182
1/8" 5/32" 7/32" 1/4" 5/16" 3/8" -
DIN 2183
1/4" 3/8" 7/16" 1/2" 9/16" 5/8" 11/16" 13/16" 7/8" 15/16" 1" 1 1/8" 1" 1 3/8" 1" 15/8" 13/4" 17/8" -
36 x 29
Dimension in Inch. Tap Size Dia. x Square 1/8" No.6 0.590 0.442 5/32" No.8 0.652 0.489 3/16" No. 10 0.688 0.515 No. 12 0.697 0.523 1/4" No. 14 0.700 0.531 1/16"Ps 1/8"Ps 0.760 0.570 5/16" 3/8" 0.800 0.600 5/16" 7/16" 0.896 0.672 1/2" 0.906 0.679 3/8" 1.021 0.766 9/16" 1.108 0.833 1/8"Ps 1.125 0.843 5/8" 1.233 0.925 11/16" 1.132 0.984 1/4"Ps 1.430 1.072
The given torque values are for tapping & cold forming operations. They pertain to material with a tensile strength of 1000 N/mm2. The torque values for tapping include a wear factor of 100%. If necessary, these values can be increased by up to 20% for tapping & up to 50% for cold forming.
13
INDEX
CONTENTS
PAGE
TSFL Tapping attachment - Non reversible T : Twin Chucking S : Safety Clutch F : Float Radial Parallel L : Length Compensation
1-4
QSFL Tapping attachment - Non reversible Q : Quick Change Tap Adaptors S : Safety Clutch F : Float Radial Parallel L : Length Compensation
5-6
7-8
9-10
11-13
The information given in this catalog is believed to be correct. KTA, however, assumes no responsibility or liability for any errors, inaccuracies or omissions that may appear in this catalog. Information in this catalog is subject to change without notice and should not be taken as a commitment by KTA or it's subsidiaries.