Coastal Gujarat Power Ltd

Equipment Commissioning Checklist for centrifugal pumps driven by LV Motors (415V 3ph) of rating 150 KW or less

System
Equipment

Motor Name Plate Details

Pump Name Plate Details

Sr # Part/Job/Parameter/Activity
1 Housekeeping
2 Housekeeping
3 Tagging
4 Foundation bolts Pump
5 Foundation bolts Motor
6 Foundation Shims - Motor
7 Foundation Shims - Pump
8 Rotate Pump Shaft
9 Rotate Pump Shaft
10 Pump-Motor Coupling halves
11 Pump-Motor Coupling
12 Pump-Motor Coupling
13 Pump-Motor Coupling
14 Coupling Guard
15 Cable to Motor
16 Oil level in the pump bearing Housing
17 Oil cup for pump
18 Greasing of bearings pump
19 Greasing of bearings motor
20 Pump Gland
21 Deflector
22 Mechanical Seal
23 Mechanical Seal
24 Suction Flange
25 Discharge Flange
26 Pump casing drains
27 Suction Valve
28 Leak tightness of pump
29 Discharge Valve
30 Root Valve of Discharge Pressure guage
31 Tap off for flowmeter
32 Tap off for Suction Strainer DP
33 Suction Strainer
34 Cooling Water flow to pump bearing assembly
35 Pump Priming
36 Direction of Rotation of Pumps
37 Motor Thermal overload
38 Breaker Module
39 Electrical Grounding wire
40 Flick Start Motor
41 Flick Start Motor
42 Continuous Run of Pump
43 Continuous Run of Pump
44 Continuous Run of Pump
45 Continuous Run of Pump
46 Continuous Run of Pump
47 Continuous Run of Pump
48 Continuous Run of Pump
49 Continuous Run of Pump
50 Motor Current
51 Continuous Run of Pump
 Coastal Gujarat Power Ltd
gal pumps driven by LV Motors (415V 3ph) of rating 150 KW or less

Check Validate Remarks

Area around equipment clean
Pump drains clear & properly connected
Equipment identified & Marked properly by paint
Tightness
Tightness
No looseness
No looseness
for freeness of pump
for freeness of motor fan
No looseness, properly secured to shaft
Coupling Gap within limits
Alignment within limits
Flexible elements of couplings are installed
Installed properly
Connected
at inidicated level
filled & installed
Done
Done
Gland packing done with adequate margin
Properly installed & secured to shaft
Check Installation
Sealing lines installed
Properly tightened with gaskets
Properly tightened with gaskets
closed & plugged
in open condition
No leakage from gland or mechanical seal or pump body
in open condition
in open condition
in open condition
in open condition
Ensure in clean condition
Established
Ensure
Ascertain & Marked properly
Check - settings ok
Ensure pump designation marked on it
Connected to equipment
Direction of Rotation
Observe free rotation of pump
No leakage from Mechanical Seal
Minimun leakage from gland & adjust if necessary
Develop rated pressure
Develop rated flow
Bearing Temperature within limit <85 deg. C
Vibrations within limit as per manufacturer
Normal Temperature of Gland bush & leakage
No water ingress or splashing on pump bearing assemblies
Within normal limits
Any abnormal noise
 Coastal Gujarat Power Ltd
Equipment Commissioning Checklist for Reciprocating pumps driven by LV Motors (415V 3ph) of rating 150 KW or less

System
Equipment

Motor Name Plate Details

Pump Name Plate Details

Sr # Part/Job/Parameter/Activity
1 Housekeeping
2 Housekeeping
3 Tagging
4 Foundation bolts Pump
5 Foundation bolts Motor
6 Foundation Shims - Motor
7 Foundation Shims - Pump
8 Rotate Pump Shaft
9 Rotate Pump Shaft
10 Pump-Motor Coupling halves
11 Pump-Motor Coupling
12 Pump-Motor Coupling
13 Pump-Motor Coupling
14 Coupling Guard
15 Cable to Motor
16 Oil level in the pump hydraulic chamber
17 Oil level in the pump gear box chamber
18 Greasing of bearings motor
19 Pump Gland
20 Suction Flange
21 Discharge Flange
22 Pump casing drains
23 Suction Valve
24 Leak tightness of pump
25 Discharge Valve
26 Root Valve of Discharge Pressure guage
27 Tap off for flowmeter
28 Tap off for Suction Strainer DP
29 Relief Valve
30 Suction Strainer
31 Motor Thermal overload
32 Breaker Module
33 Electrical Grounding wire
34 Flick Start Motor
35 Flick Start Motor
36 Continuous Run of Pump
37 Continuous Run of Pump
38 Continuous Run of Pump
39 Continuous Run of Pump
40 Continuous Run of Pump
41 Motor Current
42 Continuous Run of Pump

`
 Coastal Gujarat Power Ltd
g pumps driven by LV Motors (415V 3ph) of rating 150 KW or less

Check Validate
Area around equipment clean
Pump drains clear & properly connected
Equipment identified & Marked properly by paint
Tightness
Tightness
No looseness
No looseness
for freeness of pump
for freeness of motor fan
No looseness, properly secured to shaft
Coupling Gap within limits
Alignment within limits
Flexible elements of couplings are installed
Installed properly
Connected
at inidicated level
at inidicated level
Done
Gland packing done with adequate margin
Properly tightened with gaskets
Properly tightened with gaskets
closed & plugged
in open condition
No leakage from gland or oil seal or pump body
in open condition
in open condition
in open condition
in open condition
Ascertain it setting at designate pressure
Ensure in clean condition
Check - settings ok
Ensure pump designation marked on it
Connected to equipment
Direction of Rotation
Observe free rotation of pump
Minimun leakage from gland & adjust if necessary
Develop rated pressure
Develop rated flow
Bearing Temperature within limit
Vibrations within limit
Within normal limits
Any abnormal noise
Remarks
<85 deg. C
as per manufacturer
 Coastal Gujarat Power Ltd
Equipment Commissioning Checklist for Air blower (Twin lobe)

System
Equipment

Motor Name Plate Details

Pump Name Plate Details

Sr # Part/Job/Parameter/Activity
1 Housekeeping
2 Tagging
3 Foundation bolts Air blower
4 Foundation bolts Motor
5 Foundation Shims - Motor
6 Foundation Shims - Air blower
7 Rotate Air blower Shaft
8 Rotate Air blower Shaft
9 Air blower-Motor pulley
10 Air blower-Motor V-belts
11 V-belts pulley gard
12 Cable to Motor
13 Oil level in the Air blower bearing Housing
14 Greasing of bearings motor
15 Pulley & V- belts
16 Oil Seal
17 Suction Flange
18 Discharge Flange
19 Air blower casing drains
20 Suction Valve
21 Leak tightness of Air blower
22 Discharge Valve
23 Root Valve of Discharge Pressure guage
24 Tap off for flowmeter
25 Tap off for Suction Strainer DP
26 Suction Strainer
27 Direction of Rotation of Air blower
28 Relief Valve
29 Motor Thermal overload
30 Electrical Grounding wire
31 Breaker Module
32 Flick Start Motor
33 Flick Start Motor
34 Continuous Run of Air blower
35 Continuous Run of Air blower
36 Continuous Run of Air blower
37 Continuous Run of Air blower
38 Continuous Run of Air blower
39 Motor Current
40 Continuous Run of Air blower
 Coastal Gujarat Power Ltd
Twin lobe)

Check Validate Remarks

Area around equipment clean
Equipment identified & Marked properly by paint
Tightness
Tightness
No looseness
No looseness
for freeness of Air blower
for freeness of motor fan
No looseness, properly secured to shaft
Alignment within limits
Installed properly
Connected
at inidicated level
Done
Properly installed & secured to shaft
Check Installation
Properly tightened with gaskets
Properly tightened with gaskets
closed & plugged
in open condition
No leakage from brg hsg. or oil seal or Air blower body
in open condition
in open condition
in open condition
in open condition
Ensure in clean condition
Ascertain & Marked properly
Ascertain it is set at designate pressure
Check - settings ok
Connected to equipment
Ensure pump designation marked on it
Direction of Rotation
Observe free rotation of Air blower
No leakage from oil Seal
Develop rated pressure
Develop rated flow
Bearing Temperature within limit <85 deg. C
Vibrations within limit as per manufacturer
Within normal limits
Any abnormal noise