Mineral Properties: Goh Boon Hoe
Mineral Properties: Goh Boon Hoe
Mineral Properties
An aggregates mineral composition largely determines its physical characteristics & how it behaves as a pavement material. Therefore, when selecting an aggregate source, knowledge of the quarry rocks mineral properties can provide an excellent clue as to the suitability of the resulting aggregate. The following slide shows some general guidelines for aggregate used in HMA. In general, relationships between mineral & physical properties are quite complex, making it difficult to accurately predict how a particular aggregate source will behave based on mineral properties alone.
Faculty of Engineering
Department of Civil Engineering
Aggregate
Goh B.H.
Contents
Aggregate Sources o Mineral Properties o Chemical Properties Stripping o Physical Properties Gradation & Size Toughness & Abrasion Resistance Durability & Soundness Particle Shape & Surface Texture Specific Gravity Cleanliness & Deleterious Materials
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Introduction
Aggregate is a collective term for the mineral materials such as sand, gravel & crushed stone that are used with a binding medium (such as water, bitumen, portland cement, lime, etc.) to form compound materials (such as Asphalt Concrete & Portland cement concrete). By volume, aggregate generally accounts for 92 96% of hot mix asphalt (HMA) & about 70 80 % of Portland cement concrete (PCC). Aggregate is also used for base & subbase courses for both flexible & rigid pavements. Aggregates can either be natural or manufactured. Natural aggregates are generally extracted from larger rock formations through an open excavation (quarry). Extracted rock is typically reduced to usable sizes by mechanical crushing. Manufactured aggregate is often the byproduct of other manufacturing industries.
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Chemical Properties
In HMA, aggregate surface chemistry can determine how well an asphalt cement binder will adhere to an aggregate surface. Poor adherence, commonly referred to as stripping, can cause premature structural failure. In PCC, aggregates containing reactive forms of silica can react expansively with the alkalis contained in the cement paste. This expansion can cause cracking, surface popouts & spalling. Note that some aggregate chemical properties can change over time, especially after the aggregate is crushed. A newly crushed aggregate may display a different affinity for water than the same aggregate that has been crushed & left in a stockpile for a year.
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Physical Properties
Aggregate physical properties are the most readily apparent aggregate properties & they also have the most direct effect on how an aggregate performs as either a pavement material constituent or by itself as a base or subbase material. Commonly measured physical aggregate properties are: 1) Gradation & size 2) Toughness & abrasion resistance 3) Durability & soundness 4) Particle shape & surface texture 5) Specific gravity (particle density) 6) Cleanliness & deleterious materials
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% Retained 0%
Maximum Size Nominal Maximum Size
TOTAL = 100%
Gradation Test
The gradation of a particular aggregate is most often determined by a sieve analysis. In a sieve analysis, a sample of dry aggregate of known weight is separated through a series of sieves with progressively smaller openings. Once separated, the weight of particles retained on each sieve is measured & compared to the total sample weight. Particle size distribution is then expressed as a percent retained by weight on each sieve size. Results are usually expressed in tabular or graphical format. PCC gradation graphs are traditionally semilogarithmic (BS standard), while HMA graphs often employ the standard 0.45 power gradation graph (ASTM Standard).
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Desired Gradation
Gradation has a profound effect on material performance. But what is the best gradation? o This is a complicated question, the answer to which will vary depending upon the material (HMA or PCC), its desired characteristics, loading, environmental, material, structural & mix property inputs. Therefore, gradation requirements for specific HMA & PCC mixes are discussed in their respective pavement type sections. This section presents some basic guidelines applicable to common dense-graded mixes. It might be reasonable to believe that the best gradation is one that produces the maximum density. This would involve a particle arrangement where smaller particles are packed between the larger particles, which reduces the void space between particles.
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Maximum Density Curves for 0.45 Power Gradation Graph (each curve is for a different maximum aggregate size)
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Gradation Terminology
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The rubber wheel is 20 cm diameter & 5 cm broad, loaded with 40 kg load at a tire pressure of 3.15 0.15 kg/cm2. Sand & water are fed to the machine when its rotated at an RPM of 320 325 for 3 hours 13 minutes. The specimens are thereafter tested for their polishing value on a British portable pendulum tester.
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Angularity Number
The angularity of an aggregate can be estimated indirectly from the fact that the degree of packing of particles of the same size, compacted in a specified way, depends on the shape. The angularity number of an aggregate is the difference by which the percentage void exceed 33 after being compacted in a prescribed manner. If one conducts a test on the most rounded gravel, 67% of the volume of the vessel is filled by the solid volume of aggregate. The percentage voids will then be 33, making the angularity number zero, as per definition. The higher the number, the more angular the aggregate, the usual range being 0 11. The apparatus for testing the angularity number consists of a metal cylinder of capacity 3 liter, tamping rod & a metal scoop. The test is sieved & a specified size range of the sample is used for the test.
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Specific Gravity
Aggregate specific gravity is useful in making weight-volume conversions & in calculating the void content in compacted HMA. In general, specific gravity & water absorption tests are conducted together. The specific gravity of aggregates is an indirect measure of its strength. The higher the specific gravity, the denser the rock is & stronger is the aggregate. Water absorption depends on the pores & voids in the rock. The more water absorption, the higher the voids. Generally, there are 3 different aggregate specific gravities used in association with pavements: 1) Bulk specific gravity 2) Apparent specific gravity 3) Effective specific gravity
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Vs
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Apparent Specific Gravity (Gsa) o Includes only the volume of the aggregate particle. o It does not include the void volume that becomes filled with water during the test soak period. o Ideally, it would not include any void volume but in reality some voids may not become entirely filled with water during the test soak period. o The void volume that does not become filled with water is thus counted with the solid volume. o Since it is intended to only measure the specific gravity of the solid volume, it will be the highest of the 3 aggregate specific gravities.
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Specific Gravity & Absorption of Coarse Aggregate (continued) Approximately 5 kg of thoroughly washed aggregate retained on a No. 4 (4.75 mm) sieve is oven-dried to a constant weight. The dried sample is then immersed in water for 24 hours. The aggregate is removed from the water, drained, & surfacedried until all visible films of water are removed (The surfaces will still appear damp). The weight of the sample in the surface-dry condition is then obtained & recorded as B.
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Bulk Specific Gravity (Gsb) o Includes the volume of the aggregate particle plus the void volume that becomes filled with water during the test soak period. o Since it includes the void volume, bulk specific gravity will be less than apparent specific gravity. o It is very important to measure Gsb as accurately as possible. o Since it is used to convert weight measurements to volumes, any small errors in Gsb will be reflected in significant volume errors, which may go undetected.
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Specific Gravity & Absorption of Coarse Aggregate (continued) The saturated surface-dry sample is placed in a wire basket, submerged in water, & the submerged weight determined & recorded as C. The sample is then removed from the water, dried & placed in an oven & dried to a constant weight. The oven-dried weight is recorded as A.
Effective Specific Gravity (Gse) o Typically used with HMA. o The ratio of the mass in air of a unit volume of a permeable material (excluding voids permeable to asphalt) at a stated temperature to the mass in air (of equal density) of an equal volume of gas-free distilled water at a stated temperature. o Gse includes the volume of the aggregate particle plus the void volume that becomes filled with water during the test soak period minus the volume of the voids that absorb asphalt. o Effective specific gravity lies between apparent & bulk specific gravity.
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Specific Gravity & Absorption of Coarse Aggregate (continued) The specific gravity & absorption are calculated as follows:
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Sand Equivalent
The sand equivalent test is a rapid field test to show the relative proportions of fine dust or claylike materials in aggregate (or soils). A sample of aggregate passing the 4.75 mm (No. 4) sieve & a small amount of flocculating solution are poured into a graduated cylinder & are agitated to loosen the claylike coatings from the sand particles. The sample is then irrigated with additional flocculation solution forcing the claylike material into suspension above the sand. After a prescribed sedimentation period, the height of flocculated clay & height of sand are determined.
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