Knauf D12 System
Knauf D12 System
2008-08
The structural, statical properties, and characteristic building physics of Knauf systems can solely be ensured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf.
width
mm 1188 1188 1196 1200 1200 1200 1188 1188 1200 1200 1200
length
mm 1998 1998 2001 2000 1980 2000 1980 1998 2000 1875
oder
b
mm
4SK
6/18 R Standard Circular R 8/18 R 10/23 R 12/25 R 15/30 R 8/12/50 R 12/20/66 R 8/18 Q 12/25 Q 8/15/20 R 12/20/35 R Alternating Circular R
8.7 15.5 14.8 18.1 19.6 13.1 19.6 19.8 23.0 9.9 9.8
333 333 333.5 333.3 330 333.3 330 333 333.3 312.5 312.5 Random PLUS R
2500
Standard Square Q
example: 15/30 R
example: 12/20/66 R
example: 12/25 Q
Perimeter
non-slotted lateral mm 73.9 73.9 73.9 longitud. mm 73.3 73.3 73.3
Slot ratio
(board)
Board dimensions
(standard size)
width
mm 1200 1200 1200 lateral
length
mm 2400 2400 2400
b
mm
HRK SFK
4SK
4AK
30 4x 6 69
Slots are only possible in longitudinal direction of Knauf Cleaneo Acoustic Boards
Note
longitudinal
longitudinal
Perimeter
non-perforated lateral mm 41 69 69 41 69 69 41 69 69 longitud. mm 41 69 69 41 69 69 41 69 69
width
mm 1224 1200 1200 1224 1200 1200 1224 1200 1200 lateral
length
mm 2448 2400 2400 2448 2400 2400 2448 2400 2400
b
mm
4SK
4AK -
30 19 19 13 7 7 64 43 43
312.5 300 300 312.5 300 300 312.5 300 300 Block Perforation B6
B5
B6
Block Perforation B4
Block Perforation B5
longitudinal
lateral
example: 8/18 R
example: 12/25 R
example: 12/25 Q
Edge types
4SK 4-side square edge
scheme drawings
Board types
Knauf Cleaneo Acoustic
are perforated or slotted gypsum boards with air-cleaning effect due to addition of Zeolite (see also Knauf Technical Data Sheet K761)
Cleaneo Acoustic Boards 12.5 mm incl. Knauf Standard Fleece on back (black or white)
Standard:
Molded boards
Knauf Cleaneo Acoustic Boards can be bent dry in longitudinal direction Bending radii on request
Notes
Other types respectively customized design of Knauf Cleaneo Acoustic Boards on request For perforation patterns of all board designs see pages 6 to 13
longitudinal
longitudinal
example: 12/20/66 R
Edge types
4SK 4-side square edge
scheme drawings
15 7 5 7 5 15 15
Boards should be from a single board line. Therefore customized boards, viz according to installation plan, or boards with non-perforated perimeter cannot be combined with boards produced acc. to standard specifications.
Notes
* = non-perforated perimeter, possible 1-side to 4-side Regard further information on pages 2 and 3
D124:
3
s500
Insulation layer
1.0 0.8
s630
1250 1600
2500 3150
125
250
500
1000
2000
4000
5000
Hz
Notes
All sound absorption coefficients stated on pages 6 to 15 are only valid for boards with factory-laminated Knauf Standard Fleece and the respective plenum height; e.g. plenum height 200 mm = measurement according to DIN EN ISO 354 type E = E-200; Values for other plenum heights on request
according to DIN EN ISO 11654; rated according to VDI 3755 Rated sound absorption coefficient Sound absorption class A B C D E F *) Rating
w 0.70
negative
( 0.10)
w
0.9 0.8 and 0.85 0.6 to 0.75 0.3 to 0.55 0.15 to 0.25 0.1 most absorbent most absorbent highly absorbent absorbent low absorbent reflecting
0 125 250
500
1000
2000
4000
Hz 0.25
w with layout indicators = w (...) If p exceeds the reference curve for a single octave frequency for then add: (L) at 250 Hz (M) at 500 or 1000 Hz (H) at 2000 or 4000 Hz
example (250 Hz): 0.80 - 0.55 = 0.25 ( 0.25) = (L)
w = 0.70 (L)
1.0
p250
0.80
0.70
shifted reference curve
0.55
L 250
500
p 0.55 0.8 0.85 0.75 0.6 0.6 class: C (highly absorbent) w = 0.70 (L)
1000
2000
4000
Hz
(suspension height)
plenum height
Note:
The suspension height of the ceiling resp. plenum height (clearance) between Knauf Cleaneo Acoustic cladding and basic ceiling (D127) or between Cleaneo Acoustic cladding and gypsum board cladding of the fire protection level (Multi-level Ceiling) is a crucial parameter of acoustical efficiency. Increased plenum heights improve sound absorption coefficients of low frequencies. At the same time higher efficiency can be achieved in a wider frequency spectrum.
18
18
6 12 6 6
X x 18
plenum height 60 mm
p 0.2 0.4 0.65 0.65 0.4 0.35 w = 0.45
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 0.85 0.65 0.4 0.4 w = 0.50 (LM)
class: D (absorbent)
18
18
8 10 8 5
X x 18
plenum height 60 mm
p 0.15 0.3 0.7 0.8 0.5 0.45 w = 0.55 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.60 (M) 1 0.85 0.55 0.5
class: C (highly absorbent)
Note
Proof
(suspension height)
plenum height
11 5
23
23
10 13 10 65
X x 23
plenum height 60 mm
p 0.15 0.35 0.7 0.8 0.5 0.45 w = 0.55 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 w = 0.60 (LM) 1 0.8 0.55 0.5
class: C (highly absorbent)
12 5
25
25
12 13 12
65
X x 25
plenum height 60 mm
p 0.15 0.3 0.7 0.85 0.55 0.45 w = 0.55 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.70 (M) 1 0.9 0.6 0.6
class: C (highly absorbent)
15
30
30
15
15
75
X x 30
15
plenum height 60 mm
p 0.15 0.3 0.65 0.85 0.45 0.45 w = 0.50 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.60 (M) 1 0.85 0.5 0.55
class: C (highly absorbent)
Note
Proof
12 5
50
85
12 15 8 15 12 65
X x 50
plenum height 60 mm
p 0.2 0.35 0.7 0.75 0.45 0.45 w = 0.55
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 0.95 0.8 0.5 0.45 w = 0.55 (LM)
class: D (absorbent)
18
18
8 10 8 5
X x 18
plenum height 60 mm
p 0.15 0.3 0.65 0.85 0.55 0.5 w = 0.55 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.70 (M) 1 0.9 0.6 0.65
class: C (highly absorbent)
8 20 15
plenum height 60 mm
p 0.2 0.4 0.7 0.7 0.35 0.35 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 0.9 0.65 0.35 0.35 w = 0.45 (LM)
class: D (absorbent)
Note
Proofs
16 5
66
10 5
12 17
20 65
X x 66
plenum height 60 mm
p 0.15 0.3 0.65 0.75 0.45 0.45 w = 0.50 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.60 (M) 1 0.85 0.5 0.55
class: C (highly absorbent)
20
17
12 5
25
25
12 13 12
65
X x 25
plenum height 60 mm
p 0.15 0.25 0.65 0.85 0.6 0.5 w = 0.55 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.55 w = 0.70 (M) 1 0.95 0.65 0.6
class: C (highly absorbent)
12 35
plenum height 60 mm
plenum height 60 mm
p 0.3 0.7 0.9 0.55 0.3 0.3 w = 0.40 (LM)
class: D (absorbent)
20
Note
Proofs
13.7 %
1200
73.3
149
451.6
73.9
451.6
149
41.2
82
2400
plenum height 60 mm
p 0.2 0.4 0.7 0.6 0.35 0.3 w = 0.40 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.7 0.9 0.65 0.4 0.4 w = 0.50 (LM)
class: D (absorbent)
w = 0.40 (LM)
class: D (absorbent)
Design B5 - "slotline"
Slot ratio:
10.9 %
1200
73.3
149
451.6
73.9
41.2
82
451.6
149
41.2
82
2400
plenum height 60 mm
p 0.2 0.4 0.7 0.55 0.35 0.25 w = 0.40 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.7 0.85 0.6 0.35 0.35 w = 0.45 (LM)
class: D (absorbent)
w = 0.40 (LM)
class: D (absorbent)
Design B6 - "slotline"
Slot ratio:
15.7 %
1200
73.3
1052.2
73.9
451.6
149
41.2
82
2400
plenum height 60 mm
p 0.15 0.35 0.7 0.7 0.4 0.3 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.65 0.95 0.7 0.45 0.45 w = 0.55 (LM)
class: D (absorbent)
w = 0.45 (LM)
class: D (absorbent)
10
Note
Proof
41
82
530
41
82
530
2448
plenum height 60 mm
p 0.15 0.35 0.7 0.7 0.4 0.3 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.65 0.95 0.75 0.45 0.45 w = 0.55 (LM)
class: D (absorbent)
lateral: 2x 30 = 60 perforations
Design B5 - 8/18 R
Perforation ratio: 9.1 %
1224
82 224 41
82 224 41
2448
plenum height 60 mm
p 0.2 0.4 0.7 0.65 0.4 0.3 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 0.9 0.65 0.4 0.4 w = 0.50 (LM)
class: D (absorbent)
lateral: 4x 13 = 52 perforations
Design B6 - 8/18 R
Perforation ratio: 12.9 %
1224
41
1142
41
82
530
2448
plenum height 60 mm
p 0.15 0.35 0.7 0.75 0.45 0.35 w = 0.50 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 0.95 0.75 0.5 0.45 w = 0.55 (LM)
class: D (absorbent)
lateral: 64 perforations
Note
Proof
11
69
138
462
69
138
462
2400
plenum height 60 mm
p 0.15 0.4 0.7 0.65 0.35 0.25 w = 0.40 (M)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.65 0.9 0.65 0.4 0.4 w = 0.50 (LM)
class: D (absorbent)
lateral: 2x 19 = 38 perforations
Design B5 - 12/25 R
Perforation ratio: 6.2 %
1200
162 69
138
162 69
138
2400
plenum height 60 mm
p 0.2 0.4 0.65 0.45 0.25 0.15 w = 0.30 (LM)
class: D (absorbent)
plenum height 60 mm
p 0.35 0.65 0.7 0.45 0.3 0.25 w = 0.35 (LM)
class: D (absorbent)
lateral: 4x 7 = 28 perforations
Design B6 - 12/25 R
Perforation ratio: 12.8 %
1200
69
1062
69
138
462
2400
plenum height 60 mm
p 0.15 0.35 0.7 0.65 0.35 0.3 w = 0.40 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.65 0.95 0.7 0.45 0.45 w = 0.55 (LM)
class: D (absorbent)
lateral: 43 perforations
12
Note
Proof
69
138
462
69
138
462
2400
plenum height 60 mm
p 0.15 0.35 0.7 0.65 0.4 0.3 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.65 0.95 0.7 0.45 0.45 w = 0.55 (LM)
class: D (absorbent)
lateral: 2x 19 = 38 perforations
Design B5 - 12/25 Q
Perforation ratio: 7.8 %
1200
162 69
138
162 69
138
2400
plenum height 60 mm
p 0.15 0.4 0.7 0.5 0.25 0.2 w = 0.30 (LM)
class: D (absorbent)
plenum height 60 mm
p 0.3 0.7 0.8 0.5 0.3 0.3 w = 0.40 (LM)
class: D (absorbent)
lateral: 4x 7 = 28 perforations
Design B6 - 12/25 Q
Perforation ratio: 16.3 %
1200
69
1062
69
138
462
2400
plenum height 60 mm
p 0.1 0.3 0.65 0.7 0.4 0.35 w = 0.45 (M)
class: D (absorbent)
plenum height 60 mm
p 0.25 0.6 w = 0.60 (M) 1 0.75 0.5 0.5
class: C (highly absorbent)
lateral: 43 perforations
Note
Proof
13
scheme drawings
D124
2nd grid level with Direct Bracket
suspension height
Note: The main parameter for the acoustical efficiency of the system is the clearance (h) between Cleaneo Acoustic Board and the non-perforated gypsum board. The suspension height of the system (space between Cleaneo Acoustic Board and basic ceiling) is of low influence for the acoustical efficiency. Therefore, different suspension heights can be used for the specified parameters.
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.01.1 / 123.01.1
X x 18
9
18
18
X x 18
124.01.2
8 10 8 5
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.02.1 / 123.02.1
X x 30
15
30
30
X x 30
15
124.02.2
15
15
75
14
Note
Proof
suspension height
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.03.1 / 123.03.1
X x 66
16 5
66
105
X x 66
12 17
124.03.2
20 65
17
20
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.04.1 / 123.04.1
X x 25
12 5
25
25
X x 25
124.04.2
12 13 12
65
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.05.2
with Standard Fleece + mineral wool p 1.0 0.8 0.6 0.4 0.2 0 124.05.1 / 123.05.1
12 35
20
Note
Proof
15
Fire protection
Acoustic
Knauf System
Properties / Function
scheme drawings
Acoustic
sound absorption
sound absorption
16
height of construction = total of suspension height, height of grid and cladding thickness
Substructure
Knauf Boards
min. mm
mm
mm
Nonius Stirrup
Universal Bracket
Direct Bracket
CD Channel wxh
total height mm
D127 D124
130
1st grid level
130
130
up to 180
60x27+ 60x27
54
130 +
2nd grid level
130
130
up to 180
60x27+ 60x27
54
up to 180
1 -
27 54
Calculation example:
D127 with Nonius Bottom (130 mm), furring and carrying channel (54 mm) and cladding (12.5 mm) = 196.5 mm approx. 197 mm required height of construction for Cleaneo Acoustic Design Ceiling
Channel connections
Universal Bracket
D127 / D124 / D123
120 / 200 mm
alternative:
suspended with
Additional measures
Nonius Hanger Bottom
screw tabs with CD 60x27 (Metal Screws LN 3.5x9 mm) for:
Nonius Stirrup
D127 / D124
Combo Hanger
D127 / D124
Nonius Pin
fire protection from below and from above (plenum) and / or total weight of ceiling incl. loads 0.40 kN/m
For attachment of suspenders to basic ceiling see TDS D11 Knauf Board Ceilings
17
ca. 250
a
spacing of suspenders
(fasteners)
ca.100
frieze
100
b
spacing of furring channels
all dimensions in mm
b
Details scale 1:5 D127-C1
Front edge joint e.g. continuous perforation
Nonius Hanger Top Nonius Pin Nonius Stirrup for CD 60x27 Intersection Connector or Clips for CD 60x27
a
0.30 950 900 850 800 800 750 750 650 -
c
500 600 700 800 900 1000 1100 1200 1300 1400 1500
0.15 1200 1150 1100 1050 1000 950 900 900 850 850
max. 333.5
D127-B2
850
Note
weight of boards + grid + mineral wool 20 mm
18
The total weight of the ceiling is increased by additionally built-in layers that can cause a classification into load class up to 0.30 kN/m (see Technical Data Sheet D11 Knauf Board Ceilings chapter "Dimensioning of Substructure")
sp ac
in
of
ca
rry in g
ch an ne ls
ca
.15
D127-B1
carrying channel CD 60x27 furring channel CD 60x27 e.g. Counter-sunk Screw SN 3.5x30
D127-D3
Connection to wall
D127-A1
ca. 250 mm
a
Nonius Hanger Top Nonius Pin Nonius Hanger Bottom for CD 60x27
ca. 150 mm
c
Nonius Hanger Top Nonius Pin Nonius Hanger Bottom for CD 60x27 Intersection Connector or Clips for CD 60x27 carrying channel CD 60x27
Knauf Board strip Trenn-Fix 65 + Knauf Joint Filler Dry Lining W611 or plaster coat
Standard Fleece Cleaneo Acoustic Board Counter-sunk Screw SN 3.5x30 Knauf Uniflott
Edge Trim furring channel CD 60x27 if necessary UD Runner 28x27 or Angle Profile 30x30 fastener, depending on substrate type spacing up to approx. 1 m
frieze
100 mm
frieze
100 mm
19
D127-D1
Crown frieze
D127-D2
ca. 100 mm
9.5 mm
glue Knauf Board strip with Knauf Joint Filler and fasten with Drywall Screws TN
Standard Fleece
shadow gap
ca. 10 mm
frieze
100 mm
frieze
100 mm
options
option
board edge
on web between perforations bevel edges of Knauf Board strip with Sanding Mesh or Beveller
6.5 mm
furring channel CD 60x27 e.g. Drywall Screw TN Knauf Board strip e.g. with miter
ca. 5 mm
Cleaneo Acoustic Board joint cover between furring channels e.g. Knauf Board strips
glue Knauf Board strip with Knauf Joint Filler on one side Edge Trim (if necessary)
>25
>25 20
furring channel CD 60x27 Cleaneo Acoustic Board with non-perforated perimeter + miter
20
for fire stress from below: no fire protection requirements to basic ceiling / roof construction for fire stress from below or from above: basic ceiling should be of the same fire protection class as the suspended ceiling
examples:
all dimensions in mm
Spacing of suspenders
1000
850
all dimensions in mm
800
max. 333.5
Cleaneo Acoustic Board e.g. Knauf Uniflott Counter-sunk Screw SN 3.5x30 channel CD 60x27, filled with Rockwool SE insulation strips
2nd
1st
650
400
GKF 12.5 mm
Rockwool SE insulation, thickness 25 mm
800
800
max. 333.5
D124vu-C1
Install suspended channels of 2nd grid level always laterally to furring channels of 1st grid level
Fasten alternating to every second furring channel of 1st grid level with Knauf All Purpose Screws FN 4.3x35 (according to ABP P-VHT-1802/05-FN) Max. load of 100 N per fastening of the 2nd grid level
2nd
1st
Direct Bracket
Universal Bracket
Nonius Hanger Top Nonius Stirrup for CD 60x27 Nonius carrying channel CD 60x27 Pin furring channel CD 60x27 e.g. Intersection Connector
mineral wool S
GKF 12.5 mm
carrying channel CD 60x27, filled with mineral wool strips S furring channel CD 60x27
21
D124vu-B1
ca. 150 mm
2nd
1st
Direct Bracket furring channel CD 60x27 Direct Bracket screwed to Knauf All Purpose Screw FN 4.3x35 furring channel of 1st grid level with Knauf All Purpose furring Channel, filled Screw FN 4.3x35 with Rockwool SE insulation strips Cleaneo Acoustic Board Knauf Board strips e.g. Knauf Uniflott
Knauf FR 12.5 mm Rockwool SE insulation thickness 25 mm furring channel CD 60x27, filled with Rockwool SE insulation strips Counter-sunk Screw SN 3.5x30
100 mm
D124vu-A2
Connection to wall
ca. 150 mm
1st
2nd
carrying channel CD 60x27 filled Universal Bracket screwed to with mineral wool strips S furring channel of 1st grid level with Knauf All Purpose Universal Bracket for CD 60x27 Screw FN 4.3x35 Knauf All Purpose Screw FN 4.3x35 carrying channel CD 60x27, filled furring channel CD 60x27 with mineral wool strips S furring channel CD 60x27
frieze
100 mm
Knauf FR 12.5 mm Drywall Screw TN 3.5x25, a 170 mm mineral wool S e.g. Knauf Uniflott Counter-sunk Screw SN 3.5x30 Cleaneo Acoustic Board
22
Note
40
25 28
frieze
Board application
straight
scheme drawing
di
straight reference cord
2 1 1
ag
on
al
2
screw order
Perforation Aligner
Notes
Check overall appearance of the ceiling constantly by alignment via the straights and diagonals of the perforation rows Cleaneo Acoustic Boards are applied with cross joints
Cleaneo Acoustic Boards with standard and alternating perforation patterns are color-coded in red and blue along the front and long edges Place red board markings adjacent to blue marking along front and long edges during installation.
The Perforation Aligner is only meant for checking perforation spacing during installation.
23
Butt-joint board edges Apply joint tape while filling the joints
Pilot Wheel
To clean perforations after hardening of the filling compound Available for perforations: 6/18 R, 8/18 R, 10/23 R, 12/25 R, 15/30 R (order handle separately)
Frieze, unfilled
Frieze, front edge 4SK Frieze, front edge FK Frieze, front edge FK
scheme drawings
frieze
exposed joint
Cleaneo Acoustic Board bevel edge with Sanding Mesh, channel coated with color of fleece (on site)
frieze
exposed joint
frieze
exposed joint
long edge
front edge
long edge
front edge
24
Consumption of material per m ceiling without allowance for loss and cut-off.
Description
italic = not provided by Knauf
Unit
connection to wall
UD Runner 28x27x0.6; length 3 m fastener approved for substrate e.g. Knauf Ceiling Steel Dowel for reinforced concrete m pcs
0.8 0.8 1.9 1.9 3.8 1.9 1.9 1.9 3.8 1.9 1.9 2 2 4 8.3 1.7 7.5 15 2.2 1 1 23 20
substructure
alt. Knauf Ceiling Steel Dowel (for reinforced concrete) approved fastener Universal Bracket for CD 60x27 Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel) Nonius Hanger Top Nonius Pin Nonius Hanger Bottom for CD 60x27 Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel) pcs pcs
or
alt. alt. Nonius Stirrup for CD 60x27 Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel) Knauf All Purpose Screw FN 4.3x35
pcs
Universal Bracket for CD 60x27 2nd grid level Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel) CD Channel 60x27x0.6; length 4 m Multi-Connector for CD 60x27 (as longitudinal connection for CD Channels) alt. Intersection Connector for CD 60x27 2x Clip for CD 60x27
cladding
Knauf Cleaneo Acoustic Board, 12.5 mm; with Standard Fleece black or white Knauf Fire-Resistant Board GKF, 12.5 mm Knauf Screws; (fastening of cladding) Counter-sunk Screw SN 3.5x30 mm (Cleaneo Acoustic Board) Drywall Screw TN 3.5x25 mm (GKF) and (U-type Encasement)
1 23 -
pcs
jointing
filling compound e.g. Uniflott, Fugenfller or F2F Joint Tape kg m as required *) as required as required *) as required
*) filling compound and consumption depending on edge type of boards (see also page 24) Due to the number of alternatives the following criteria were assumed for the determination of the consumption: D127: spacing of furring channels 333.3 mm, spacing of suspenders 1000 mm, spacing of carrying channels 900 mm D124: spacing of furring channels 333.3 mm, 2nd grid level with Universal Bracket, fire protection from below and from above
25
Item
Description Knauf Cleaneo Acoustic Design Ceiling D127 Ceiling lining / suspended ceiling* DIN 18168-1, installation height in m .........., suspension height in cm .............,* sound absorption coefficient according to DIN EN ISO 11654 W = .............,* anchored on reinforced concrete, spacing in cm ............./ steel girder, type .............., spacing in cm ............., *
No. of units
Unit price
Total price
......
installation with carrying channels and furring channels, suspended with Universal Bracket/ Nonius suspension *, cladding made of perforated/ slotted * gypsum boards DIN 18180 Knauf Cleaneo Acoustic with air-cleaning effect, thickness 12.5 mm, installation DIN 18181, single layer, Standard Perforation: Standard Circular R: 6/18 R/ 8/18 R/ 10/23 R/ 12/25 R/ 15/30 R */ Standard Square Q: 8/18 Q/ 12/25 Q */ Alternating Perforation: Alternating Circular R: 8/12/50 R/ 12/20/66 R */ Random PLUS R: 8/15/20 R/ 12/20/35 R */ Block Perforation: Standard Circular R: 8/18 R/ 12/25 R/ .............. *, as Block Perforation: type B4/ B5/ B6 */ Standard Square Q: 12/25 Q/ ............... *, as Block Perforation: type B4/ B5/ B6 */ Block Slots: slotline as Block Slots: type B4/ B5/ B6 *, lamination on back with Knauf Standard Fleece, color: white/ black/ ............ *, joint treatment: filling with Knauf Uniflott / Fugenfuller*/ F2F* insulation made of mineral wool according to DIN EN 13162, thickness 20 mm. * Product/ System: Knauf Cleaneo Acoustic Design Ceiling D127 ...... ......... m .......... AED / QR / BHD .......... AED / QR / BHD
Knauf Cleaneo Acoustic Fire Protection Ceiling D124 Ceiling lining / suspended ceiling DIN 18168-1, installation height in m .........., suspension height in cm .............,* fire resistance class according to DIN 4102-2 F30,* for suspended ceiling solely resistant to fire from below for protecting the basic ceiling and the plenum, */ for suspended ceiling solely resistant to fire from the plenum and from below for protecting the room lying below, the basic ceiling and the plenum *,* sound absorption coefficient according to DIN EN ISO 11654 W = .............,* anchored on reinforced concrete spacing in cm ............./ steel girder, type .............., spacing in cm ............., * installation of 1st grid level with carrying channels and furring channels, suspended with Universal Bracket/ Nonius suspension *, cladding made of Knauf Fire-Resistant Boards FR ,thickness 12.5 mm, insulation applied above furring channels plus 15 cm wide insulation strip on carrying channels made of mineral wool min. 40 mm, density 40 kg/m, melting point 1000C (1832F),* installation of 2nd grid level with furring channels only/ carrying channels and furring channels *, suspended with Direct Bracket/ Universal Bracket * on furring channels of 1st grid level, cavity damping with mineral wool, min. 25 mm Rockwool Floorrock SE or equivalent */ min. 40 mm, density 40 kg/m, melting point 1000C (1832F) *, fill channels/ carrying channels * with mineral wool, cladding made of perforated/ slotted * gypsum boards DIN 18180 Knauf Cleaneo Acoustic with air-cleaning effect, thickness 12.5 mm, installation DIN 18181, single layer, with perforation Standard Circular R: 8/18 R/ 15/30 R */ Alternating Circular R: 12/20/66 R */ Standard Square Q: 12/25 Q */ Random PLUS R: 12/20/35 R */ .......... *, lamination on back with Knauf Standard Fleece, color: white/ black/ ............ *, joint treatment: filling with Uniflott / Fugenfuller*/ F2F* Product/ System: Knauf Cleaneo Acoustic Fire Protection Ceiling D124 ......... m .......... AED / QR / BHD .......... AED / QR / BHD
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Construction
General Knauf Cleaneo Acoustic Boards are lined with Knauf Standard Fleece (white or black), or special acoustical fleece on request. Other colors on request. The sound absorption diagrams of individual Knauf Cleaneo Acoustic Boards show values that are only valid in connection with Knauf Standard Fleece linings. Knauf Cleaneo Acoustic Boards are perforated or slotted gypsum boards based on gypsum and zeolite, ideal for rooms to improve room climate and reduce air pollution. Loads directly anchored to Knauf Cleaneo Acoustic Boards are not permissible.
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Knauf profiles are delivered galvanized. This corrosion protective coating is sufficient for indoor rooms, including bathrooms and kitchens in residential housing.
Knauf Cleaneo Acoustic Boards are attached to a metal grid made of furring channels only or made of carrying channels and furring channels CD 60x27.
Knauf Cleaneo Acoustic Design Ceiling D127 Knauf Cleaneo Acoustic Ceilings are anchored directly to the basic ceiling as a ceiling lining, or with suspenders as suspended ceiling.
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Knauf Boards are attached to a metal grid of carrying channels and furring channels. Mineral wool mats with a minimal thickness of 20 mm can be placed on the furring channels.
Random PLUS: Certain view points in a room or unfavorable lighting may lead to a diminished visual impression of a continuous perforation pattern caused by longitudinal joints. Depending on the direction of the light, a looming of the furring channels can occur in connection with white Knauf Standard Fleece and perforations with diameter 10 mm. Separate gypsum boards from building elements made with materials other than gypsum, especially columns, by creating control joints that allow for movement, e.g. shadow gap. Settlement joints have to be transfered into the construction of the ceiling System. Use control joints in the case of ceiling areas over approx. 15 m length, or for narrow ceiling spaces caused by a break of a wall. For strongly structured suspended ceilings, additional control joints may become necessary.
Knauf Cleaneo Acoustic Fire Protection Ceiling D124 Knauf Cleaneo Acoustic Fire Protection Ceilings as suspended ceilings consist of fire protection level and acoustic level. Fire protection F30 solely from below, or alternatively solely from below and from above, is provided. The installation of Knauf access panels is possible. The fire protection level is anchored on the basic ceiling with Universal Brackets or Nonius suspension. Knauf Fire-Resistant Boards FR according to DIN 18180 / EN520 are screwed on a metal grid of carrying channels and furring channels CD 60x27 according to DIN 18182-1.
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The acoustical level is attached with Direct Brackets or Universal Brackets to the furring channels of the fire protection level.
Edge types
Knauf Cleaneo Acoustic Boards with continuous perforation Knauf Cleaneo Acoustic Boards with continuous perforation patterns are delivered with square 4 sides (4SK) edges, dimensions as shown in the lists, 2 to 3 mm smaller than specied. Knauf Cleaneo Acoustic Boards with Block Perforation type B4/ B5/ B6 Knauf Cleaneo Acoustic Boards with Block Perforation are available as 4-side square edge (4SK) type, and with perforations 12/25 R and 12/25 Q additionally with 4-side tapered edge (4AK) type. Knauf Cleaneo Acoustic Boards with Block Slots slotline type B4/ B5/ B6 Long edges: HRK (half-rounded edge), front edges: factory beveled (SFK), 4-side square edge (4SK) and 4-side tapered edge (4AK) on request. Knauf Cleaneo Acoustic Boards with non-perforated perimeter 1-side to 4-side non-perforated perimeter as specified cut 4-side square edge (4SK) 4-side non-perforated perimeter, with bevel (4FK) 1-side to 4-side with bevel (FK) at non-perforated perimeters 4-side non-perforated perimeter as specified and with 4-side tapered edge (4AK)
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Perforation type: Standard Circular R/ Alternating Circular R/ Random PLUS R/ Standard Square Q/ Block Perforation/ Block Slots Separations (e.g. as exposed joints) within one room, especially when designing segments with continuous perforation. Fire resistance: F30 solely from below, F30 solely from below and from above. Color of fleece: white / black / other. Perimeter: non-perforated perimeters with width specications according to page 4.
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Cladding
Knauf Cleaneo Acoustic Design Ceiling D127/ Cleaneo Acoustic Fire Protection Ceiling D124 Cross-mounting of Knauf Cleaneo Acoustic Boards (joint width 2 to 4 mm, depending on perforation pattern) laterally to furring channels, place front edge joints on channels. Sand down the face side square edges (SK) slightly with Sanding Mesh before installing the boards. Knauf Cleaneo Acoustic Boards with standard or alternating perforation are color-coded in red and blue along the edges. Place red marking adjacent to blue marking along front and long edges. An installation team with 3 workers is recommended. Align Knauf Cleaneo Acoustic Boards using laser equipment or reference cord regarding continuous straight perforation rows beyond joints in diagonals and lateral as well as longitudinal direction. Use Perforation Aligner with knobs compatible to perforation pattern to check correct joint width (this does not replace aligning). Start fastening of Knauf Cleaneo Acoustic Boards either in the middle or at a corner in order to prevent upsetting deformation. Press the boards firmly on to the grid during screw attachment. Fastening according to table on page 24. . A seamless, non-perforated frieze with a minimum width of 100 mm is recommended for irregular or non-rectangular layouts of ceilings.
Jointing
Hand fill joints with Knauf Uniflott without using tape on 4SK boards. Use Fugenfller / F2F and tape on 4AK boards. Cover all screw heads as well. Knauf Cleaneo Acoustic Boards: prime before jointing. Fill joints with Knauf Uniott using the tube of the installation set, skim with Knauf F2F in a second run. Possibly filled perforations can be cleaned using a Pilot Wheel compatible to perforation pattern before hardening of filling compound. Filling and covering of joints should only take place after the boards have been allowed to rest in the given humidity and temperature zones, and no more longitudinal changes can be expected, i.e. expansion or contraction. Joints should be filled at a minimum temperature of 10C (50F). In case of mastic asphalt screed, fill in joints after screed has been applied.
Tel.: +971 4 337 7170 Fax: +971 4 334 9659 www.knauf.ae D12/engl./UAE/09.08
Surface Treatment
Before applying paints or coats the fillled surface should be dust-free. Use a primer on Knauf Cleaneo Acoustic Boards before coating or painting them. Ensure that the primer and the coat or paint are compatible. The following coats can be used on Knauf Cleaneo Acoustic Boards: Coats: Resin dispersion paints, multicolored (rainbow) emulsion, oil paint, matte-nish lacquer, alkyd resin paint, polymer resin paint, PUR lacquer, or epoxy-based lacquer, according to intended use or as required. Alkaline coats such as lime, water glass paints and silicate-based paints are unsuitable for gypsum board surfaces.
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Silicate-based emulsion paints may be used after referring to the manufacturers recommendations and following the stipulated guidelines closely.
Notes If Knauf Cleaneo Acoustic Boards are coated with diffusion open coats like dispersion paint, their air-cleaning effect will only be marginally reduced. Gypsum board surfaces that have constantly been exposed to light without any protection can cause yellowing after coating. Therefore, a trial coat is recommended that will extend across several boards including all joints. Yellowing can, however, be successfully avoided only by using a special primer.
The information given in this document is believed to be current and accurate as at the date of publication, but no warranty express or implied is given. Updates will not be outomatically issued. As part of our policy of continuous product development, we reserve the right to revise specification and pricing without notice. The information given in this publication is provided for guidance only and is correct to the best of our knowledge and belief. It is inevitable generalized and users should satisfy themselves as to the sustainability for the specific circumstances in which they seek to apply it.