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Standard Operating Procedure: Drive Panel

1) The document outlines the standard operating procedure for maintenance of a drive panel at Jindal Steel & Power Limited's Blast Furnace II department. 2) It describes 28 steps for the maintenance process, including obtaining permits, using proper safety equipment, isolating power, cleaning components, checking connections and parameters, and restoring power. 3) Potential hazards at each step are identified such as electric shock, injury, and suffocation, along with required safety precautions like using insulation, proper ergonomics, respiratory protection, and verifying power is discharged.

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asyyas
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© Attribution Non-Commercial (BY-NC)
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164 views

Standard Operating Procedure: Drive Panel

1) The document outlines the standard operating procedure for maintenance of a drive panel at Jindal Steel & Power Limited's Blast Furnace II department. 2) It describes 28 steps for the maintenance process, including obtaining permits, using proper safety equipment, isolating power, cleaning components, checking connections and parameters, and restoring power. 3) Potential hazards at each step are identified such as electric shock, injury, and suffocation, along with required safety precautions like using insulation, proper ergonomics, respiratory protection, and verifying power is discharged.

Uploaded by

asyyas
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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JINDAL STEEL & POWER LIMITED, RAIGARH

Prepared By (LM)

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: DRIVE PANEL

Rev. No.

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF DRIVE


Steps / sequence of the activity Hazards associated with the
activity

Safety precautions to be taken

1. Take Operation Permit.


2. Tool Box Talk.
3. Collect all tools and tackles
Injury due to handling of
(Insulated tools) with measuring
Tools/Equipments.
equipment
4. Use proper PPEs i.e. Hand
Gloves, Goggles, Safety Helmet, Short term disease.
Nose Mask, Jeans Jacket etc.
5. Carry Hand held CO Gas
CO poisoning
responder (working)
6. Take Electrical Permit from
Electrical Shift I/C for particular
Drive.
7. Check the Log Book which is
put in shift room. Look at
recorded observations.
8. Before Power Isolation, check
the ON condition of Drive and
record parameters for reference.
9. Check for any abnormal
condition i.e. not functioning of
measuring indicators, LED
lamps etc.
10. Ensure soft isolation from
Control Room i.e. in
maintenance position.

Responsibility

Remarks

Area I/C
Spell out the clear instructions i.e. Dos and Don'ts.

Area I/C

Safe handling of Tools/Equipments in Box or Bag.

Technician

Ensure proper PPEs.

Technician

Check CO Monitor with Gas Safety personnel.

Area I/C
Area I/C
Area I/C
Area I/C

Area I/C

Area I/C

Counting
required.

PCI, F/C Area

JINDAL STEEL & POWER LIMITED, RAIGARH


DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: DRIVE PANEL

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF DRIVE


11. Power OFF from Main
Source Feeder and put Permit
(Red Copy) over the feeder.
Place Danger Board. Wait for
discharge of Intermediate
Circuit Capacitors.
12. Check Outgoing Power and
ensure power condition with
Series Test Lamp. Check
incoming cable termination and
its tightness at Incomer end.

Hand injury.
Injury due to ergonomics.
Electric shock.

Use proper ergonomics.


Operate the handle from side.
Ensure proper discharge of circuit capacitor.

Technician

Hand injury.
Electrical shock.

Use proper tools.


Ensure condition of Series Test lamp.

Technician

13. Remove rubber mats.

Injury due to ergonomics

Use proper ergonomics.

Technician

14. Open Panel and clean with


air and cloth. Seal holes.
15. Check all electrical
components in the panel. Ensure
proper illumination in the panel.
16. Open Power Contactor and
clean Moving Element and
Fixed Element with Contact
Cleaner. Wipe the tips with
clean cloth. Reassemble the
Contactor.
17. Check Auxiliary Contactors,
Timers, O/L Relays, Indication
Lamps etc.
18. Ensure tightness of Main
MCCB and others.

Injury.
Suffocation due to dust.

Use proper tools. Keep distance while opening the door.


Must use Nose Mask.

Technician

Hand injury.
Injury due to ergonomics.

Use proper ergonomics.


Use proper tools.

Technician

Hand injury.
Eye/Skin injury.

Avoid sharp edge tools.


Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

19. Check all terminations and


rectify the deviations.

JINDAL STEEL & POWER LIMITED, RAIGARH


DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: DRIVE PANEL

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF DRIVE


20. Check CTs and its
termination. Check Measuring
Instrument and its connection.

Hand injury.

Use proper tools.

Technician

21. Close the Panel.

Injury.

Use proper tools. Keep distance while closing the door.

Technician

Use hand gloves.

Technician

22. Clear the site and collect all


waste at one point for dispose
Hand injury.
off.
23. Cancel the Electrical Permit
and remove danger board over
the main feeder. Place rubber
mat.
Hand injury.
24. Power ON.
Injury due to ergonomics.
25. Take Control Trial.

Electrical shock.

Area I/C
Use proper ergonomics.
Operate the handle from side.

Technician

Do not touch any live part while checking.

Technician

26. Ensure healthiness of HMI.


Check drive parameters.

Area I/C

27. Cancel Operation Permit.

Area I/C

28. Put in Operation.

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