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Standard Operating Procedure: Induction Motor (HT)

This document outlines the standard operating procedure for maintenance of an induction motor at a steel plant. It details 26 steps of the maintenance process, potential hazards at each step, and safety precautions to take. Some key steps include obtaining permits, using proper protective equipment, isolating power, checking the motor physically, taking offline parameter readings, greasing bearings if needed, powering back on, and ensuring the motor is running properly before returning it to service. The overall goal is to maintain the induction motor safely while minimizing risks such as electrical shocks, injury from moving parts or sharp tools, and other hazards.

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792 views3 pages

Standard Operating Procedure: Induction Motor (HT)

This document outlines the standard operating procedure for maintenance of an induction motor at a steel plant. It details 26 steps of the maintenance process, potential hazards at each step, and safety precautions to take. Some key steps include obtaining permits, using proper protective equipment, isolating power, checking the motor physically, taking offline parameter readings, greasing bearings if needed, powering back on, and ensuring the motor is running properly before returning it to service. The overall goal is to maintain the induction motor safely while minimizing risks such as electrical shocks, injury from moving parts or sharp tools, and other hazards.

Uploaded by

asyyas
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: INDUCTION MOTOR (HT)

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF INDUCTION MOTOR - HT


Steps / sequence of the activity Hazards associated with the
activity

Safety precautions to be taken

1. Take Operation Permit.

Remarks

Area I/C

2. Tool Box Talk.


3. Collect all tools and tackles
Injury due to handling of
(Insulated tools) with measuring
Tools/Equipments.
equipment
4. Use proper PPEs i.e. Hand
Gloves, Goggles, Safety Helmet, Short term disease.
Nose Mask, Jeans Jacket etc.
5. Carry Hand held CO Gas
CO poisoning
responder (working)
6. Take Electrical Permit from
EPS Shift I/C.
7. Before Power Isolation, check
the running condition of motor
with Operator and record
abnormality.
8. Check the Electrical Log
Book and look at recorded
observations.
9. Check for any abnormal
condition i.e. Vibration, Noise
or Heating from Motors, Panels,
etc.
10. Ensure Power OFF from HT
Board. Check Rack Out
condition of VCB. Place Danger

Responsibility

Spell out the clear instructions i.e. Dos and Don'ts.

Area I/C

Safe handling of Tools/Equipments in Box or Bag.

Technician

Ensure proper PPEs.

Technician

Check CO Monitor with Gas Safety personnel.

Area I/C

Counting
required.

Area I/C
Contact with moving parts.
Injury due to motor
movement.

Observe from distance.

Area I/C

Area I/C
Contact with moving parts.
Injury due to motor
movement.

Observe from distance.

Area I/C

Hand injury.
Injury due to ergonomics.

Use proper ergonomics.


Operate the handle from side.

Area I/C

Rectify the
points while
PM.

JINDAL STEEL & POWER LIMITED, RAIGARH


DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: INDUCTION MOTOR (HT)

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF INDUCTION MOTOR - HT


Board.
11. Check motor physically.
12. Open terminal box and
discharge all leads. Clean with
air and cloth. Check for
tightness.
13. Take the OFF LINE
parameters with HT Checker
and ensure healthiness. Ensure
proper illumination.

Hand injury.
Eye/Skin injury.

Avoid sharp edge tools.


Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

Use proper tools. Keep clearance while opening the fan cover.
Must use Nose Mask and Hand Gloves.

Technician

Avoid sharp edge tools.


Avoid grease contact to eyes/skin.
Wear Safety Goggles.
Use hand gloves.

Technician

Use hand gloves.

Technician

14. Check the earth condition.


15. Close the terminal box.
16. Clean the motor with air and
wipe out any grease or oil over
Injury.
it.
Suffocation due to dust.
17. Open the Fan Cover and
clean with air.
18. Grease the bearing if any
Hand injury.
sound observed during
inspection as mentioned in Point Eye/Skin injury.
- 9 above.
19. Clear the site and collect all
waste at one point for dispose
Hand injury.
off.
20. Cancel the Electrical Permit
and remove danger board over
the main feeder.

Area I/C

JINDAL STEEL & POWER LIMITED, RAIGARH


DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: INDUCTION MOTOR (HT)

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF INDUCTION MOTOR - HT


21. Power ON.

Hand injury.
Injury due to ergonomics.

Use proper ergonomics.


Operate the handle from side.

Technician

22. Take Control Trial.

Electrical shock.

Do not touch ant live part while checking.

Technician

Observe from distance.

Area I/C

23. Take trial with Operator.


Observe the current, indication
lamp as per operation.
Contact with moving parts.
24. Ensure healthiness of Safety
Switches.
25. Cancel Operation Permit.

Area I/C

26. Put in Operation.

Operator

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