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Article history: Objectives. This study evaluated and compared the effect of three trialkoxysilane coupling
Received 3 May 2005 agents on the bond strength of a Bis-GMA-based unfilled resin and a dimethacrylate-based
Received in revised form resin composite luting cement to a zirconia ceramics (Procera® AllZircon, Nobel Biocare,
13 September 2005 Göteborg, Sweden).
Accepted 12 October 2005 Methods. Six square-shaped zirconia specimens were used for each test group, a total of
72 specimens. The specimens in each group were all assigned to air-borne alumina parti-
cle abrasion followed by tribochemical silica-coating and silanization with 1 vol% solutions
Keywords: of 3-methacryloyloxypropyltrimethoxysilane, 3-acryloyloxypropyltrimethoxysilane, or 3-
Silane isocyanatopropyltriethoxysilane in an ethanol–water mixture. The sample stubs were made
Silica-coating of a Bis-GMA/MMA/DMAEMA resin or a commercial resin composite luting cement (RelyXTM
Silanization ARC, 3M ESPE, Seefeld, Germany). They were bonded to the conditioned and silanized silica-
Zirconia coated zirconia specimens using polyethylene molds. All specimens were tested at dry and
Bis-GMA thermo-cycled (6000, 5–55 ◦ C, 30 s) conditions. The shear bond strength of resin stubs to
Luting cement zirconia was measured in a universal testing machine (cross-head speed 1 mm/min).
Results. In dry conditions, the highest shear bond strength was 9.7 MPa (S.D. 3.3 MPa), and
for thermo-cycled samples 7.4 MPa (S.D. 2.4 MPa) was obtained with RelyXTM ARC cement
with 3-methacryloyloxypropyltrimethoxysilane. In general, thermo-cycling decreased the
bond strengths significantly for the Bis-GMA resin (ANOVA, p < 0.005). The resin, cement
and silanes differed significantly silanes (ANOVA, p < 0.005). All samples silanized with
3-isocyanatopropyltriethoxysilane de-bonded during thermo-cycling. De-bonding was dom-
inantly due to adhesive failure.
Significance. Bonding of the experimental resin and commercial cement to silica-
coated zirconia is effective with 3-methacryloyloxypropyltrimethoxysilane or 3-
methacryloyloxypropyltrimethoxysilane, but not with 3-isocyanatopropyltriethoxysilane.
© 2005 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
Corresponding author. Tel.: +358 2 333 8357; fax: +358 2 333 8390.
∗
such as silica, glass, and glass-ceramics [14,15]. One of the lat- 498), using 110 !m grain sized aluminum trioxide particles
est presented silane coupling agent bonding theories suggests surface-modified with silica, at 280 kPa, from a perpendicular
that the silanes somehow modify the outermost inorganic distance of 10 mm for 2 × 13 s. The samples were cleaned for
interface oxide layer of the substrate [16]. 10 min in an ultrasonic bath in water-free ethanol, and then
Tribochemical silica-coating with Rocatec® (3M ESPE, dried in compressed oil-free air and kept in a desiccator before
Seefeld, Germany) is widely used in dental laboratories. The silanization.
silica-coated alumina particles are blasted onto the surface
(e.g. ceramic) for the bonding of resin or cement [5,17,18]. For 2.1. Activated trialkoxysilane solutions and
intra-oral use, the CoJetTM system has been introduced. It fol- silanization
lows the same physico-chemical principle as RocatecTM [5].
However, both technologies require a silane coupling agent A solution of 95.0 vol% ethanol (Primalco, Helsinki, Finland)
application [17]. and de-ionized water (milli-Q water, 18 M! cm) was prepared
There are some special cements available that con- and allowed to stabilize for 24 h. The pH was adjusted to
tain the acidic phosphate groups, e.g. 10-methacryloylo- 4.5 with 1 M acetic acid (Merck, Darmstadt, Germany).
xydecyldihydrogen phosphate, MDP (Fig. 1d) which is applied Then, 1.0 vol% solutions of 3-methacryloyloxypropyltrimeth-
in PanaviaTM F (Kuraray Medical, Okayama, Japan) or RelyXTM oxysilane (Sigma–Aldrich, Steinheim, Germany, Lot no.
Unicem (with methacrylated phosphoric esters; 3M ESPE, S01603-022), 3-acryloyloxypropyltrimethoxysilane (Dow Corn-
Seefeld) which both provide reliable adhesive results [7]. One ing Toray Silicone, Tokyo, Japan, Lot no. VN02011454), and 3-
cement kit is commercially available in which the silane is isocyanatopropyltriethoxysilane (ABCR, Karlsruhe, Germany,
to be mixed with MDP, and then applied onto the condi- Lot no. 28114-2F24-IS), and were prepared in ethanol in 50 mL
tioned ceramic surface. Finally, the bonding resin is applied polyethylene bottles. The silanes were allowed to hydrolyze
onto the ceramic surface (Kuraray’s Clearfil Repair KitTM ). for 1 h at room temperature before silanization [19]. The silica-
RelyXTM ARC, which has been used in this study, has as coated zirconia samples were assigned randomly to 12 sub-
its indications all ceramic/porcelain crowns, bridges, onlays groups for silanization. One silane coating was applied, each
and inlays. As such, without any silica-coating, silanes can- time with a new, clean brush, onto the ceramic substrate. The
not promote the adhesion of a resin composite onto zirconia silane was allowed to dry and react for 3 min, and then gently
surfaces [9]. air-blasted dry with oil-free air [20].
The aim of this study was to evaluate three trialkoxysilanes
and their adhesive performance on first, air-borne alumina 2.2. Bonding of resin and cement
particle treated, and then silica-coated zirconia, onto which
an experimental Bis-GMA resin and a commercial resin com- The experimental Bis-GMA resin consisted of: 78.4 wt%
posite luting cement RelyXTM ARC were bonded. Bis-GMA (Röhm, Darmstadt, Germany, Lot not available),
19.6 wt% methylmethacrylate (Fluka, Buchs, Switzerland,
Lot no. 436935/1 41702), 1.0 wt% 2-(dimethylamino)-
2. Materials and methods ethylmethacrylate (Sigma–Aldrich, Steinheim, Lot no.
BO05923KU) and 1.0 wt% (±)-camphorquinone (Fluka, Buchs,
All ceramic samples were non-etchable zirconia ceramics Lot no. 395656/1 43901). The commercial cement was RelyXTM
(Procera® AllZircon, Nobel Biocare, Göteborg, Sweden). The ARC (3M ESPE, St. Paul, MN, USA, Lot no. 20041012) and
samples were prepared and applied in a standardized way by according to the manufacturer it contains Bis-GMA, TEGDMA,
the same operator. Twelve experimental groups (n = 6) were silane-treated ceramic and silica fillers, and functionalized
studied for three silanes, and for two resins: one Bis-GMA- DMA.
based resin and a commercial RelyxTM ARC luting cement. The The low-viscous experimental Bis-GMA resin and the com-
samples were then kept in two different storage conditions. mercial cement were bonded to the silanized ceramic spec-
The specimens were planar-shaped plates, 10 mm × 10 mm imens using translucent polyethylene molds with an inner
in surface, and 3 mm in thickness. Before the bonding pro- diameter of 3.6 mm and height of 5 mm. The resin/cement was
cedure was initiated, the specimens were embedded in packed against the substrate with a composite-filling instru-
acrylic resin blocks ensuring that one area of the ceramic ment. The resin/cement stubs were light-polymerized for 40 s.
surface remained uncovered for bonding experiments and Light intensity was 470–520 mW/cm2 , with a wavelength max-
procedures. imum of 470 nm. Polyethylene molds were gently removed
As the first step in the conditioning method protocol, air- from the test specimens. While dry samples were kept in a
borne particle abrasion was performed using 110 !m grain desiccator at room temperature for 24 h prior to testing, the
sized aluminum trioxide, Al2 O3, sand (Korox® , Bego, Bremen, other groups were subjected to thermo-cycling (a custom pro-
Germany, Lot no. 401221) at a pressure of 380 kPa from a dis- cedure made by NIOM—Nordic Institute of Dental Materials,
tance of approximately 10 mm, for 2 × 13 s for the exposed Haslum, Norway) for 6000 cycles between 5 and 55 ◦ C in de-
surface of each specimen. The samples were then cleaned for ionized water. The dwelling time at each temperature was 30 s,
10 min in an ultrasonic bath (Quantrex 90 WT, L&R Manufac- and the transfer time from one bath to the other was 2 s.
turing, Inc., Lahti, Finland) in water-free ethanol. The samples Specimens were mounted in the jig of a universal testing
were gently dried in compressed oil-free air and kept in a machine (Lloyd LRX, Lloyd Instruments Ltd., Fareham, UK) and
desiccator prior to the next stage. Next, the specimens were the shear force was applied to the adhesive interface until
silica-coated with Rocatec® Plus (3M ESPE, Seefeld, Lot no. fracture occurred. The specimens were loaded at a crosshead
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 824–831 827
Abbreviations: See also Fig. 2. Key: MPS, 3-methacryloyloxypropyltrimethoxysilane; ACPS, 3-acryloyloxypropyltrimethoxysilane; ICS, 3-
isocyanatopropyltriethoxysilane; PFC, particulate filled composite.
Fig. 3 – (a) Zirconia sample before sand blasting (SEM image, magnification 700×). (b) Alumina sand blasted zirconia (SEM
image, magnification 700×). (c) Alumina sand blasted + silica-coated zirconia (SEM image, magnification 700×). (d) The
contact area of the commercial resin composite cement stub and alumina sand blasted + silica-coated zirconia, after shear
bond testing: remains of the luting cement can be seen (SEM image, magnification 100×).
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 824–831 829
Fig. 4 – (a) Silica-coated zirconia surface (Si K!, magnification 250×). The EDXA mapping images (b–d) are based on this SEM
micrograph. Silica-coated zirconia surface image showing elemental distribution of (b) Al, (c) Si and (d) Zr, based on EDXA
analysis (magnification 250×).
in vitro studies are needed [3]. Silane coupling agents, in par- experimental Bis-GMA resin was bonded to silica-coated and
ticular 3-methacryloyloxypropyltrimethoxysilane, are well- silanized titanium [19].
known adhesion promotion reagents between Si-containing According to the EDXA analysis, the Si-content on the
surfaces and organic polymeric material, but there are silica-coated surface was rather low, 11.2% (Table 2). To a large
many studies showing that the silane alone does not pro- extent, silica-coverage originating from the coating particles
vide a reliable bond with zirconia (or alumina) ceramics appears not to have become embedded on the hard zirconia
[3,8–10,20–22]. In some studies, silane coupling agents have surface (cf. Fig. 3c). The presence of silica is a prerequisite for
been found to improve the bond of resin composite to durable siloxane bonding: when one considers the chemical
ceramics by about 25% [23]. In this study, the experimental composition of the ceramic surface, the Si–O–Si bonds that
silanes have been hydrolyzed as reported in literature and might form on it, are known to be hydrolytically more stable
they can be considered activated [19,24]. It has been con- than Si–O–Al bonds on the resin-to-ceramic interface [26].
cluded that for silica-based dental ceramics, air-borne par- The same findings have been confirmed and reported later
ticle conditioning did not provide enough retention with- [27]. On the silica-coated surfaces, there was 75.2% zirconium
out a successive silane treatment [25]. On the other hand, as calculated in atomic concentration: apparently Zr–O–Si
it has been recently observed that some rare silanes, such bonds exist on the interface but they do not withstand the
as 3-isocyanatopropyltriethoxysilane, which have not been hydrothermal effects and changes. The zirconia surfaces were
reported to be used as adhesion promoters in dental materials obviously too silicon-poor for durable bonding.
research, have yielded shear bond strengths that were compa- On the other hand, SEM images with a magnification of
rable to 3-methacryloyloxypropyltrimethoxysilane when an 700× in this study show some differences between alumina
830 dental materials 22 ( 2 0 0 6 ) 824–831
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