Quartz Tolerance
Quartz Tolerance
881 Callendar Blvd., Painesville Twp., Ohio 44077 PHONE: 440.639.6399 FAX: 440.639.1292 WEB: www.technicalglass.com EMAIL: [email protected]
Fused Quartz Tubing . . . . . . . . . . . . . . . . . . . . . .16 Fused Quartz Tubing for Compression Fittings . . . . . . . . 17
Tubing Tolerances . . . . . . . . . . . . . . . . . . . . . . . 17 Fused Quartz Specialty Tubing . . . . . . . . . . . . . . . . 17 Specialty Quartz, Flat & Oval Tubing . . . . . . . . . . . . . 17 Specialty Quartz, Twin Tubes . . . . . . . . . . . . . . . . . 17 Specialty Quartz, Profiles & Bends . . . . . . . . . . . . . . 18 Specialty Quartz, Multi-hole Capillaries . . . . . . . . . . . . 18 Specialty Quartz, Square & Rectangular Tubing . . . . . . . 19 Specialty Quartz, Precision Bore Tubing . . . . . . . . . . . 19 Specialty Quartz, Colored Quartz Tubing . . . . . . . . . . . 20
Conical Pipe Flange . . . . . . . . . . . . . . . . . . . . . . 24 Standard Taper Joints . . . . . . . . . . . . . . . . . . . . . 25 Quartz Screwthreads & Caps . . . . . . . . . . . . . . . . . 25 Opaque Fused Quartz Properties . . . . . . . . . . . . . . . 26 Opaque Labware & Trays . . . . . . . . . . . . . . . . . . . 27 Custom Design, Fabrication & Repair . . . . . . . . . . . . . 28 Semiconductor Ware . . . . . . . . . . . . . . . . . . . . . . 29 Fused Quartz Wool & Frits . . . . . . . . . . . . . . . . 3031 Fused Quartz Usage Guidelines . . . . . . . . . . . . . . . . 32
CUSTOM REQUIREMENTS
For custom requirements, please contact our sales department located in our Painesville Twp., Ohio location. Our mailing address is: Technical Glass Products, Inc. 881 Callendar Blvd. Painesville Twp., OH 44077
BY PHONE
Call our expert sales staff at 440.639.6399.
BY FAX
Fax your purchase order to us at 440.639.1292.
BY EMAIL
Email [email protected]
ON THE WEB
For standard items, we offer online ordering. Simply go to our website at www.technicalglass.com. Click on Order Online, Search Catalog, or on any item number link.
METHOD OF PAYMENT
We accept VISA, MasterCard, and American Express. We also offer Net 30 Day terms on company or university purchase orders with prior credit approval. Orders shipped outside of the U.S. and Canada will require payment prior to manufacturing and shipping.
METHOD OF SHIPMENT
TGP will ship via UPS unless otherwise indicated by the customer. UPS shipments will be prepaid and added to the invoice. (PP&A) FOB: Shipping point. (Customer takes ownership at our dock.)
COMMON CARRIER
If a shipment is too large for UPS, TGP will ship using the trucking company of the customers choice. All truck shipments will be shipped freight collect, FOB shipping point.
EXPORT SHIPMENTS
All export shipments will be FOB: EXWORKS Painesville, OH or Gonzales, LA.
BREAKAGE
Our expert shipping department takes every precaution to ensure that your parts will arrive intact. However, breakage sometimes occurs due to reasons beyond our control. If you should happen to receive a part that is damaged, please take the following steps: UPS shipments: Inspect all items for damage Retain all packaging materials Contact TGP immediately
Truck shipments: Contact carrier immediately Inspect all items for damage
Technical Glass Products, Inc., was founded in 1990 as a fabricator of Fused Quartz Glassware. Our commitment to excellence has resulted in TGP becoming Americas fastest growing supplier of stock shapes and fabricated products in the industry. Member Technical Glass Products is proud of its expertise, and we welcome the opportunity to supply all of your quartz needs.
For prompt evaluation and quotation of your project, please contact us at 440.639.6399 or visit our website at www.technicalglass.com
TGP has two manufacturing facilities, which allows us to maintain a broad inventory of labware, flat stock, rod and tubing. These items are all supported by the finest engineers, machinists and glass blowers in the industry. Therefore, we can strategically satisfy our customers requirements. We also excel in technical product assistance of all types including design, temperature ranges and purity level qualifications. Because of our state-of-the-art equipment and methods, we are capable of achieving the industrys most stringent standards and tolerances. Our products are always fully guaranteed for workmanship and quality.
Technical Glass Products specializes in custom fabrication of fused quartz products to your exact specifications. From small diameter apparatus to large diameter furnace tubes and bell jars, our experienced craftsmen have decades of experience that enables us to exceed your expectations for quality. Along with custom items, Technical Glass manufactures a wide range of standard labware including: Flasks Beakers Test Tubes Crucibles Dishes Technical Glass Products also offers a wide range of standard products for immediate shipment for your glassblowing needs: Tubing Rod Solids* Standard Taper Joints Ball & Socket Joints Flat O-ring Connectors GL Threaded Tubes Quartz Wool & Felt Fritted Discs Quartz to Pyrex Graded Seals *Solids include Discs, Plates, Flanges and other custom machined parts
Our headquarters, located in Painesville, Ohio, is an 11,000 square foot facility. It houses our sales office, Class 10000 cleanroom manufacturing area, and warehouse. Our second plant, in Gonzales, Louisiana, accommodates an additional 11,000 square feet of manufacturing and distribution space. We are known world wide for our quality, service and competitive pricing. We are world leaders in the fused quartz fabrication industry, and have the pleasure to be an authorized distributor and fabricator for a number of quartz raw material suppliers, including: Momentive Performance Materials (formerly GE Quartz) Philips Heraeus Qsil
Our goal at TGP is not only to meet all of your quality, service and pricing expectations, but also to exceed those expectations and become the quartz fabricator and distributor of choice for your company.
Technical Glass Products has the pleasure to be an authorized distributor and fabricator of many quartz suppliers.
from SiCL 4. The finished products appearance will be transparent. Vitreous Silica, in all its forms, offers a variety of properties such as: Permeability Extreme Hardness Very Low Coefficient of Thermal Expansion Resistance to High Temperature High Chemical Purity High Corrosion Resistance Extensive Optical Transmission from Ultra-Violet to Infra-Red Excellent Electrical Insulation Qualities Remarkable Stability Under Atomic Bombardment
PROPERTY
TYPICAL VALUES
PROPERTY
TYPICAL VALUES
Density Hardness Design Tensile Strength Design Compressive Strength Bulk Modulus Rigidity Modulus Youngs Modulus Poissons Ratio Coefficient of Thermal Expansion (20C 320C) Thermal Conductivity (20C) Specific Heat (20) Softening Point Annealing Point Strain Point Electrical Resistivity (350C)
2.2 x 103 kg/m3 5.56.5 Mohs Scale 570 KHN100 4.8 x 107 Pa (N/m2) (7,000 psi) > 1.1 x 109 Pa (160,000 psi) 3.7 x 1010 Pa (5.3 x 106 psi) 3.1 1010 Pa (4.5 x 106 psi) 7.2 x 1010 Pa (10.5 x 106 psi) 0.17 5.5 x 10-7 cm/cm C
Dielectric Properties (20C, 1 MHz) Constant Strength Loss Factor Dissipation Factor Index of Refraction Constringence (Nu value) Velocity of Sound-Shear Wave Velocity of Sound/ Compressional Wave Sonic Attenuation Permeability Constants (700C) Helium Hydrogen Deutrium Neon
3.75 5 x 107 V/m < 4 x 10-4 < 1 x 10-4 1.4585 67.56 3.75 x 103 m/s 5.90 x 103 m/s < 11 dB/m MHz (cm3 mm/cm2 sec cm Hg) 210 x 10-10 21 x 10-10 17 x 10-10 9. 5 x 10-10
TRACE IMPURITIES
ELECTRICALLY FUSED ELECTRICALLY FUSED TUBING AND ROD INGOT (PPM) (PPM) FLAME FUSED INGOT (PPM) FUSED SILICA FLAME FUSED (PPB)
Ag Al As Au B Ba Be Bi Ca Cd Co Cr Cu Fe Ga K Li Mg Mn Mo Na Nd Ni P Sb Sr Th Ti U V Y Zn
14 <.002 <0.2 0.4 <0.01 <0.05 <0.05 0.2 0.6 0.6 0.1 <0.05 0.7 <0.1 <0.2 <0.003 1.1 0.8 <5
14 <.002 <0.2 0.4 <0.01 0.05 <0.05 0.2 0.6 0.6 0.1 <0.05 0.7 <0.1 <0.2 <0.003 1.1 0.8 <5
15 0.5 <0.01 <0.01 0.1 0.2 0.2 0.01 0.1 0.1 1.3 <0.1 1.3 170
<2 <25 <15 <1 <10 <1 <0.5 <0 <15 <0.3 <0.5 <1 <2 <20 <0.5 <5 <7.2 <5 <1 <1 <187 <5 <50 <0.5 <0.5 <0.5 <10 <1 <1 <5 <25 <1000PPM
r0 = Inside Radius (mm) This formula cannot be used when internal pressure exceeds 100 psi.
P = Pressure (psi)
The above pressure calculations are recommendations only. Actual pressure points may vary depending on user applications.
Zr OH
The curves in the figure below represent the average transmissions for a 10mm thick test sample for both commercial and optical grades. Fused quartz is very efficient for the
transmission of infrared radiation. Infrared transmission extends out approximately 4 micrometers, with little absorption in the water band at 2.73m.
Fused Silica
10
Pitch Polishing Wire Sawing Surface Mills Blanchards Slicing Saws Full CNC Capabilities Boring Water Jet
MATERIAL AVAILABLE
Commercial Grade Fused Quartz Optical Grade Fused Quartz Fused Silica Opaque Fused Quartz
11
SYMBOL CHARACTERISTICS
SYMBOL CHARACTERISTIC STANDARD TOLERANCE
Flatness Straightness Circularity (Roundness) Cylindricity Perpendicularity (Squareness) Angularity Parallelism Profile of a Surface Profile of a Line Cincular Runout Total Runout Position Concentricity Symmetry
.005" .005" .010" .010" 1 1 .005" .030" .020" .010" .010" .020" .010" .010"
On inside sharp corners, R.125 preferred. Ex: Rectangular holes and corner contours.
D D
Diamond finish Diamond finish Ground finish Ground & Polish finish Flame Polish finish
NOTE: These tolerances apply to machined ground only and mechanically polished parts only.
G MP FP
12
LENGTH OF SIDES
DIAMETER
LENGTH
WIDTH
1" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/2" 3" 3-1/2" 4" 4-1/2" 5" 5-1/2" 6"
x x x x x x x x x x x x x
1" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/2" 3" 3-1/2" 4" 4-1/2" 5" 5-1/2" 6"
1" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/2" 3" 3-1/2" 4" 4-1/2" 5" 5-1/2" 6"
TOLERANCES
STANDARD*
PLATE Length: Width: Thickness: DISC Diameter: Thickness: .010" .010" .005" .010" .005" Radius: Bevel: Maximum Chip: Flatness: Parallelism: Scratch/Dig:
STANDARD* .030".060" .020".040" <.020" within .00011" per inch within .005" 80/50
13
SCRATCH/DIG SPECIFICATIONS
This parameter measures the allowable defects in a coating or on the surface of an optical element, and is specified as a numerical value. For example, a specification may read Scratch/ Dig=80/50 , explained as follows:
SCRATCH
Scratch numbers are the apparent widths of hairline scratches allowed in units of 0.001mm. A scratch number of 80 is really 0.08mm wide. Additionally, the combined length of maximumsize scratches on the surface of the lens in question cannot exceed 1/4 the diameter of the usable lens area.
DIG
Digs represent the apparent diameters of allowable defects such as bubbles, pinholes and inclusions on the surface of lens or coating. Digs are specified in units of 0.01mm, so a dig value of 50 is actually .5mm diameter allowable inclusion. The allowable number of maximum size digs within the useful area of the lens is one, and the sum of the diameters of all digs cannot exceed twice the diameter of the minimum size dig number specified.
SCRATCH SPECIFICATION
SCRATCH CLASS MAXIMUM WIDTH
DIG SPECIFICATION
DIG CLASS MAXIMUM DIAMETER
5 10 20 40 60 80 120
5 10 20 30 40 50 70 100
NOTES: 1. All class 5 and 10 digs must be separated by at least .040 inches. 2. The sum of the dig diameters must be less than 2 times the maximum dig diameter allowed within any .80 inch diameter.
14
1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 6.4 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0
.20mm .30mm .20mm .25mm .30mm .15mm .15mm .15mm .20mm .30mm 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5%
.10mm .12mm .15mm .10mm .10mm .10mm .10mm .10mm .10mm .10mm 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max.
1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long
18.0 19.0 20.0 22.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 40.0
1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.5%
1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max. 1% max.
1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long 1.3mm / 1220mm long
PLEASE NOTE: Quartz Rod 26mm diameter and larger is subject to minimum case quantities. Please call 440.639.6399 for availability.
15
1.00 1.00 1.00 1.00 1.00 2.00 2.00 2.00 2.00 2.00 2.30 3.00 3.00 3.00 3.00 3.60 4.00 4.00 4.00 4.10 4.50 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.75
2.00 3.00 4.00 5.00 6.00 3.00 4.00 5.00 6.00 8.00 6.30 4.00 5.00 6.00 8.00 8.00 6.00 6.35 8.00 10.00 9.10 7.00 7.25 8.00 9.00 10.00 8.00 10.00 12.00 13.00 9.00 9.60 10.40 9.75
8.00 8.00 8.00 9.00 9.00 9.00 9.00 10.00 10.00 10.00 10.50 10.50 10.50 11.00 11.00 12.00 12.00 12.00 13.00 13.00 13.00 13.00 13.50 14.00 14.00 14.00 15.00 15.00 15.00 16.00 16.00 16.00 17.00 17.00
10.00 11.00 12.00 11.00 11.80 13.00 15.00 12.00 13.00 14.00 12.75 13.00 15.80 13.00 15.00 14.00 15.00 16.00 15.00 15.80 16.00 16.20 19.00 16.00 18.00 19.00 17.00 18.00 20.00 18.00 19.00 20.00 19.00 20.00
18.00 18.00 18.00 18.00 19.00 19.00 20.00 20.00 20.00 20.00 20.00 20.00 22.00 22.00 22.00 22.00 24.00 24.00 24.00 25.00 25.00 25.00 26.00 26.00 27.00 28.00 28.00 30.00 30.00 30.00 32.00 32.00 34.00 34.00
20.00 20.50 21.00 21.60 22.00 25.00 22.00 22.50 23.00 24.00 24.50 25.00 24.00 24.50 25.00 25.80 26.00 28.00 30.00 27.00 28.00 28.80 29.00 30.00 30.00 31.00 32.00 33.00 34.00 36.00 35.00 38.00 37.00 38.00
35.00 35.00 36.00 37.00 38.10 40.00 40.00 40.00 40.00 42.00 42.00 44.00 45.00 46.00 47.00 48.00 50.00 50.00 52.00 53.00 55.00 57.00 60.00 60.00 63.00 64.00 65.00 66.00 70.00 70.00 73.00 75.00 80.00 85.00
38.00 40.00 40.00 40.00 42.10 43.00 44.00 45.00 46.00 45.00 46.00 48.00 48.00 50.00 50.00 52.00 54.00 55.00 58.00 57.00 59.00 61.00 64.00 65.00 67.00 68.00 69.00 70.00 74.00 75.00 77.00 80.00 85.00 90.00
90.00 95.00 101.60 101.60 105.00 105.00 110.00 115.00 115.00 120.00 125.00 130.00 130.00 130.00 135.00 135.00 140.00 140.00 145.00 145.00 150.00 150.00 155.00 160.00 165.00 165.00 170.00 170.00 176.00 178.00 180.00 184.00 184.00 190.00
95.00 100.00 106.60 114.30 110.00 117.70 115.00 120.00 127.70 125.00 130.00 135.00 136.00 142.70 141.00 147.70 146.00 152.70 151.00 157.70 156.00 162.70 161.00 166.00 171.00 177.70 176.00 182.70 184.00 185.00 192.70 190.00 196.70 196.00
195.00 200.00 203.00 208.00 211.00 215.00 215.00 220.00 220.00 220.00 221.00 225.00 227.00 230.00 230.00 235.00 240.00 241.00 241.00 245.00 250.00 257.00 260.00 265.00 270.00 290.00 300.00 306.00 320.00
201.00 206.00 211.00 216.00 221.00 221.00 225.00 226.00 228.00 230.00 229.00 235.00 235.00 236.00 240.00 245.00 246.00 249.00 251.00 253.00 260.00 265.00 268.00 275.00 280.00 300.00 309.00 315.00 330.00
PLEASE NOTE: Additional sizes of Fused Quartz Tubing are available upon request. Please call 440.639.6399 for availability.
16
TUBING TOLERANCES
DIAMETER DIAMETER DIAMETER OUT OF ROUND WALL RANGE REFERENCE NOMINAL % OF O.D. THICKNESS (mm) % MAXIMUM SIDING MAXIMUM % WALL BOW 1200 (mm) LENGTH (mm)
2.5% 2% 2% 2% 2% 2%
2 2 2 3 3 3
TWIN TUBES
Twin Tubes
17
MULTI-HOLE CAPILLARIES
With 2, 3, 4 and more holes. Other sizes and tolerances are available upon request. Inner diameter range is 0.4mm to 2mm. Outer diameter range is .5mm to 30mm.
18
2x4 3x5 3x7 3x9 4x6 4x8 5x7 5x9 6x8 6 x 10 7x9 7 x 11 7 x 13 8 x 12
1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm
0.5 1 2 3 4 5 6
7 8 9 10 12 13 14
WALL TOLERANCE
NOMINAL WALL TOLERANCE
PLEASE NOTE: Additional sizes are available upon request for items on this page. Please call 440.639.6399 for availability.
WHEN ORDERING
Because we provide a wide range of Precision Bore Tubing, we cannot list all that is available. Please call or write us with your specific requirements. Size availability up to 2.75" Tolerances available as tight as .002"
19
COLORED QUARTZ
20
Evaporating Dishes
Round Dishes
Test Tubes
Stopcocks
CAPACITY (cc)
EVAPORATING DISHES
DIAMETER (mm)
HEIGHT (mm)
25 33 35 40 45 50 55 60 65 70 75 80
14 x 16 15 x 17 16 x 18 17 x 19 18 x 20 20 x 23 22 x 25 25 x 28 27 x 30 30 x 33 32 x 35 35 x 38
37 x 40 38 x 42 40 x 43 42 x 45 45 x 48 46 x 50 48 x 52 50 x 54 55 x 59 60 x 64 65 x 69 70 x 74
APPROXIMATE CAPACITY(cc)
ROUND DISHES
DIAMETER (mm)
HEIGHT (mm)
APPROXIMATE CAPACITY(cc)
HEIGHT (mm)
15 15 15 15 15 15 15
10 20 35 95
12 15 18 25
CRUCIBLES w/LIDS
28 36 43 50 62 14 17 22 22 35
10 20 30 50 100
30 40 38 48 66
2 4 6 8
8 10 12 16
PLEASE NOTE: Additional sizes are available upon request for items on this page. Please call 440.639.6399 for availability.
21
Boiling Flasks
Distilling Flasks
Kjeldahl Flasks
CAPACITY (cc)
BOILING FLASKS
OVERALL ROUND HT. (mm) OVERALL FLAT HT. (mm)
DISTILLING FLASKS
NECK DIA. (mm)
NECK SIDE TUBE SIDE TUBE LENGTH DIA. LENGTH (mm) (mm) (mm)
10 25 50 100 125 150 200 250 500 750 1000 1500 2000 3000 4000 5000 6000
50 65 77 95 101 108 115 126 159 214 231 249 272 333 367 393 415
47 62 74 91 96 103 110 120 150 206 221 238 260 320 353 378 398
17 20 22 22 24 25 27 28 34 34 34 38 40 44 44 50 50
10 25 50 100 125 150 200 250 500 750 1000 1500 2000 3000
95 100 122 155 163 170 181 192 254 284 301 319 340 373
15 19 19 19 19 22 24 24 26 26 28 30 32 32
6 7 7 7 8 8 8 8 9 9 11 11 11 11
100 100 110 110 110 110 130 130 130 130 140 140 140 140
KJELDAHL FLASKS
GLOBE DIAMETER (mm) OVERALL HEIGHT (mm) NECK DIAMETER (mm) NECK LENGTH (mm)
50 100 125 150 200 250 500 750 1000 1500 2000
19/38 24/40 24/40 24/40 24/40 24/40 24/40 29/42 29/42 29/42 29/42
117 132 136 141 146 153 176 231 243 256 269
114 128 132 136 141 147 168 223 233 245 257
20 20 25 27 30 30 33 35
PLEASE NOTE: Additional sizes are available upon request for items on this page. Please call 440.639.6399 for availability.
22
Erlenmeyer Flasks
CAPACITY (cc)
ERLENMEYER FLASKS
OVERALL HEIGHT (mm)
CAPACITY (cc)
10 25 50 100 150 200 250 300 500 750 1000 1500 2000 3000 4000 5000 6000
51 67 85 110 122 138 146 156 194 224 232 264 288 320 360 390 410
10 13 15 22 24 28 30 34 34 37 40 45 48 50 52 54 56
13 17 21 25 30 30 30 36 40 52 58 64 70 76 80 86 90
10 25 50 100 150 200 250 300 400 500 600 800 1000 1500 2000 2500 4000
19/38 24/40 24/40 24/40 24/40 24/40 29/42 29/42 29/42 29/42
129 132 175 183 187 221 241 243 269 287
65 67 67 67 67 67 69 69 69 69
PLEASE NOTE: Additional sizes are available upon request for items on this page. Please call 440.639.6399 for availability.
22 29 35 45 49 54 57 61 68 74 77 92
23
SIZE
A (mm)
SIZE
12/2 12/3 12/5 18/7 18/9 28/12 28/15 35/20 35/25 40/25 50/30 65/40 75/50 102/75
2x 3x 5x 7x 9x 12 x 15 x 20 x 25 x 25 x 30 x 40 x 50 x 75 x
12 12 12 18 18 28 28 35 35 40 50 65 75 102
5x8 7 x 9.5 9 x 11.8 12 x 15 15 x 18 20 x 23.6 25 x 28.8 30 x 34 40 x 43 50 x 55 75 x 80 101.6 x 106.6 125 x 130 150 x 156 203 x 211
4 4-1/2 4-1/2 5 5 5 5 6 6 6 6 6 6 6 6
2-110 2-111 2-112 2-116 2-116 2-214 2-124 2-223 2-226 2-229 2-341 2-349 2-355 2-362 2-371
SIZE
12/2 12/3 12/5 18/7 18/9 28/12 28/15 35/20 35/25 40/25 50/30 65/40 75/50 102/75
011 011 011 112 112 116 116 120 120 124 128 137 142 153
4 4 4 4-1/2 4-1/2 5 5 5 5 5 5 6 6 6
24
SIZE INNER JOINT OUTER JOINT GROUND OVERALL A B I.D. x O.D. I.D. x O.D. LENGTH LENGTH (mm) (mm) (mm) (mm) (mm) (inches)
INNER JOINT OUTER JOINT GROUND OVERALL A B I.D. x O.D. I.D. x O.D. LENGTH LENGTH (mm) (mm) (mm) (mm) (mm) (inches)
5/12 5/20 7/15 7/25 10/30 12/30 14/35 19/38 24/40 29/42 34/45 40/50 45/50 50/50 55/50 60/50 71/60 86/50 103/60 115/60 135/60 145/60 155/60 160/60 175/60 200/70 210/60 220/60 230/60
3x5 3x5 4x6 4x6 6x8 7 x 9.5 9 x 11.8 12 x 15 18 x 21.6 20 x 24 25 x 28.8 35 x 38 38 x 42 42 x 46 46 x 50 50 x 55 60 x 65 75 x 80 90 x 95 105 x 110 130 x 135 135 x 141 145 x 151 150 x 156 160 x 166 184 x 90 200 x 206 208 x 216 220 x 226
5 5 7 7 10 12 14 19 24 29 34 40 45 50 55 60 71 86 103 115 135 145 155 160 175 200 210 220 230
12 20 15 25 30 30 35 38 40 42 45 50 50 50 50 50 60 50 60 60 60 60 60 60 60 70 60 60 60
9 x 13 12 x 15 15 x 18 18 x 21.6 25 x 28.8 30 x 34 34 x 38 40 x 45
18 18 20 22 25 26 28 35
10 12 14 19 24 29 34 40
18 18 20 22 25 26 28 35
SIZE GL
CAP SIZE GL
14 18 25 32 45
14 18 25 32 45
25
Opaque silica glass offers a number of exceptional properties, such as: Extreme Hardness Low Expansion Excellent High Temperature Resistance Extreme Chemical Purity Excellent Corrosion Resistance Excellent Electrical Insulation Properties Remarkable Stability Under Atomic Bombardment
MECHANICAL PROPERTIES
Specific Density (according to fusion process) Hardness (Mohs scale) Rupture stress: traction compression 1.98 to 2.12 7 2.107 5.108 Dielectric constants Dielectric rigidity Loss coefficient at 1 MHz
ELECTRICAL PROPERTIES
V.m-1 3.5 5.106 20.10-4
N.m-2 N.m-2
CHEMICAL PROPERTIES
SiO2 content Element content (typical analysis) Fe Ti Al Ca Mg Na K Li % ppm ppm ppm ppm ppm ppm ppm ppm 99.8 70 100 220 40 11 25 40 5 Linear expansion coefficient Specific heat at 20 C Heat conductivity at 20 C Annealing point Softening point
THERMAL PROPERTIES
K-1 J.kg-1.K-1 W.m-1.K-1 C C 5.4.10-7 7.5.102 1.05 1120 1650
26
3 4
x x
5/8 3/4
x x
3/8 7/16
PLEASE NOTE: Translucent tubing is available in a number of sizes. Combustion Boat With Handle Pricing is available upon request. Please call 440.639.6399 for more information.
RECTANGULAR TRAYS
SIZE (inches) L x W x H
Rectangular Trays
x x x x x x x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x x x x x
1 1.5 2 2.5 1.25 3.9375 .984 1 1.5 2 5 1 1 .875 4 1 4 4.7 1.4 1.2
Additional sizes are available upon request. Please call 440.639.6399 for more information.
27
We have provided our services to numerous industries, some of which are listed below: Semiconductor Fiber Optic Medical Lamp Manufacturers Chemical Environmental Testing Compound Semiconductor Aerospace Water Purification Steel Petroleum Laser Technology Infrared Heating Solar
28
Plasma Chambers Tanks Lattice Trays Epitaxial Systems Hanger Supports Pedestals Removable Baffles Diffusion Tubes White Elephants End Caps Diffusion Boats
Sensor Sheaths Bell Jars Pull Rods Storage Tubes Boat Holders Boat Holder Inserts Thermocouple Sleeves Paddle Systems Sleds Wheeled Carriers
29
Quartz Felt
FELTS (MATS)
A Felt is quartz wool that has been impregnated with a starch binder to provide a stable sheet that can be handled, cut or fabricated to exact sizes. The binder can be removed by heating the Felt to 900F for 1 hour, or 500F for 24 hours. Binder content on the Felt is 45% by weight. Standard specifications are: Sizes 1000mm x 1000mm 1000mm x 500mm 500mm x 500mm Thickness Weight Density 5mm (0.2 in) 80 g/m (2.3 oz/yd) 0.016 g/cm (1 lb/ft)
Quartz Wool
30
POROSITY
Choosing the correct porosity is key for success in working with glass filters. These frits vary in porosity according to grades that are expressed as 00, 0, 1, 2, 3, and 4. The table below shows the various fields of application for each grade of porosity. The pore size indicates the the largest pore in the disc, as well as the the diameter of the smallest particle retained during filtration.
Quartz Frits
00
200300
QUARTZ FRITS
A frit is defined as a porous filter composed of bonded grains of quartz glass. Frits are manufactured from the same high purity raw material as our tubing and rod. Some applications of fritted discs include filtration of liquids or corrosive gas, heat diffusion, flow regulation, and chemically inert and high purity applications.
150200
Gas distribution Gas distribution in liquids at low pressure Filtration of very coarse precipitates
DIAMETER (mm)
THICKNESS (mm)
QUARTZ FRITS
00
1
POROSITIES AVAILABLE 0 1 2 3 4
90150
10 15 20 25 30 35 40 50 60 70 80 90 100
23 23 35 35 35 35 35 46 46 46 46 46 46
Coarse filtration, Filtration of coarse precipitates, gas distribution in liquids Liquid distribution, coarse gas filtration Extraction apparatus for coarse grain minerals Loose filter layer substrates for gelatinous precipitates Preparatory fine filtration Preparatory work with crystalline precipitates Mercury filtration
4090
1540
Analytical filtration Analytical work with medium-fine precipitates Preparatory work with fine precipitates Filtration in cellulose chemistry, fine gas filtration Extraction apparatus for fine-grained minerals Analytical fine filtration, Analytical work with very fine precipitates (e.g., BaSO4, Cu2O) Preparative work with precipitates of appropriate fineness Non-return and stop valves for mercury
AVERAGE POROSITY
POROSITY PORE SIZE POROSITY PORE SIZE
415
00 0 1
2 3 4
31
CLEANING
The cleaning of fused quartz is critical before it is used in any application. The fused quartz should be cleaned by placing it in a 7% maximum solution of Ammonium Bifluoride for no more than ten (10) minutes, or a 10% volume maximum solution of Hydrofloric Acid for no more than five (5) minutes. After cleaning, using the above method, the fused quartz should be rinsed in deionized or distilled water and then dried. To further reduce the possibility of contamination, care should be used in handling fused quartz. The use of clean cotton gloves at all times is essential.
RUNNING IN PROCEDURE
In order to increase resistance to devitrification and sag of your quartzware, an even layer of cristobalite must be formed on the O.D. of quartz tubes. Expose a new tube to a temperature of up to 1200C and rotate it 90 every two (2) hours for the first 12 to 24 hours.
STORAGE
Space permitting, fused quartz should be stored in its original shipping container. If that is not practical, at least the wrapping should be retained. In the case of tubing, the end coverings should be kept in place until the product is used. This protects the ends from chipping and keeps out dirt and moisture which could compromise the purity and performance of the tubing.
DEVITRIFICATION
Devitrification of quartz and silica glass means transition from a metastable (vitrified) state to a stable crystallized state of cristobalite. Devitrification occurs when the product is used at high temperatures over a long period of time, or it is heated while impurities adhere to its surface. Even very small impurities on the surface can have a major influence. Under such conditions, devitrification may even occur at temperatures of 1000C or less. This hardly ever occurs at temperatures of 1150C or less, if the glass surface is perfectly clean. Devitrification usually starts when the temperature rises to 1200C or higher, then further develops as the temperature increases.
32