Materials and Hardware

Naresh Jonnaganti

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

LOPA
e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

DIFFERENT MATERIALS USED BY B/E

1. ALUMINUM
Aluminum callout as stated: .080 THK AL 2024-T3 PER QQ-A-250/4 1 2 3 4 5 1. Raw material thickness (Standard/Nominal Thickness) (.080 THK) 2. Material Identification (AL) 3. Material alloy (2024) 4. Material temper (T3) 5. Material specification (PER QQ-A-250/4)

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

PLATE AND SHEET ALLOY THICKNESS

.008 THRU .249 2024 BARE .009 THRU .249 .250 THRU 4.00 .008 THRU .249 2024 ALCLAD .009 THRU .249 .250 THRU 4.00 .006 THRU .249 6061 .006 THRU .249 .250 THRU 4.00 .008 THRU .249 7075 .250 THRU 4.00

BAR, ROD, SHAPES, TUBE AND WIRE - EXTRUDED FED SPEC

QQ-A-250/4 QQ-A-250/4 QQ-A-250/4 QQ-A-250/5 QQ-A-250/5 QQ-A-250/5 QQ-A-250/11 QQ-A-250/11 QQ-A-250/11 QQ-A-250/13 QQ-A-250/13 7075 UP TO .249 .250 THRU .499 .500 THRU 5.00 T6 T6510 T6511 QQ-A-200/11 QQ-A-200/11 QQ-A-200/11 6061 2024 UP TO .249 .250 THRU .749 .749 AND OVER ALL UP THRU .249 .250 AND OVER T3 T3510 T3511 T4 T6 T6511 QQ-A-200/3 QQ-A-200/3 QQ-A-200/3 QQ-A-200/8 QQ-A-200/8 QQ-A-200/8

TEMPER
T3 T4 T351 T3 T4 T351 T4 T6 T651 T6 T651

ALLOY

THICKNESS / DIA

TEMPER

FED SPEC

2024 alloying elements copper & magnesium 6061 alloying elements magnesium & silicon 7075 alloying element zinc
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BAR, ROD AND WIRE - ROLLED, DRAWN OR COLD FINISHED ALLOY THICKNESS / DIA
UP TO 8.00 2024 UP TO 6.50 .500 THRU 6.50 UP TO 8.00 6061 UP TO 8.00 .50 THRU 8.00 7075 UP TO 4.00 .500 THRU 4.00

TEMPER
T4 T6 T351 T4 T6 T651 T6 T651

FED SPEC
QQ-A-225/6 QQ-A-225/6 QQ-A-225/6 QQ-A-225/8 QQ-A-225/8 QQ-A-225/8 QQ-A-225/9 QQ-A-225/9

Low 6061 Cost 2024 preferable alloy for primary loading 7075

TUBE - DRAWN ALLOY

2024

WALL THICKNESS
.018 THRU .500 .025 THRU .500

TEMPER
T3 T4 T6 T6

FED SPEC
WW-T-700/3 WW-T-700/6 WW-T-700/6 WW-T-700/7

High

6061 .025 THRU .500 7075 .025 THRU .500

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2. Stainless steel

Stainless steel callout as stated: 23 GA, CRES 301, 1/4 HARD PER AMS 5517 1 2 3 4 5 1. Raw material gauge (thickness). .025 thk material (23 GA) 2. Material identification (CRES or SS) 3. Alloy designation (301) 4. Material hardness (1/4 Hard) 5. Material specification (AMS 5517)

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CRES

SHEET AND PLATE ALLOY

301 302 304 316 321

ANNEALE D
N/A AMS-5516 AMS-5513 AMS-5524 AMS-5510

QUARTER HARD
AMS-5517 AMS-5903 AMS-5910 N/A N/A

HALF HARD
AMS-5518 AMS-5904 AMS-5911 N/A N/A

FULL HARD
AMS-5519 AMS-5906 AMS-5913 N/A N/A

COMMENTS

RECOMMENDE D

ROD AND BAR

302 303 304 AMS5636 AMS5640 AMS5639 316 321 AMS5648 AMS5645 304 RECOMMENDE D

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Temper: This is the quality of metal that describes its ability to spring back after it is flexed - in effect, the stiffness. It doesn't have anything to do with how hard the metal is. Soft temper means that when it is bent, it stays bent, and it doesn't take much force to bend it. Hard temper means that when it is bent, it springs back flat, and it takes a lot of force to put a kink into it. There are several degrees of temper; Soft, 1/4 Hard, 1/2 Hard, 3/4 Hard, and Hard. All metals are subject to temper, and it is a quality of the product that is imparted at the mill. It has no impact on hardness, color, mach inability or weld ability. However, bending (kinking) and heating to a high temperature can remove the temper and soften the metal at that point. This is called annealing.

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3. KYDEX

Kydex is a line of thermoplastic acrylic-polyvinyl chloride alloy sheet grades. Kydex Thermoplastic Sheet is a registered trademark of Kleerdex Company, LLC and is the only manufacturer of this line of proprietary thermoplastic sheet. Kydex combines the advantageous properties of both the acrylic and the polyvinyl chloride components. From acrylic, it obtains superior rigidity and formability; From PVC, outstanding toughness, chemical resistance and good interior finish ratings.

Properties Excellent rigidity Ease of thermoforming Excellent chemical resistance

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Formed Kydex panels

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

4. HONEYCOMB PANELS

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Kingfisher Pallet Aluminum face sheet with Aluminum honeycomb core

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Emirates pallet Aluminum face sheet with Aluminum honeycomb core

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Qantas A380 pallet Phenolic face sheet with nomex honeycomb core

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

For all the programs except Qantas, pallets are made of Aluminum face sheet with Aluminum honeycomb core Qantas A380 pallet made of Phenolic face sheet with nomex honeycomb core Why ?

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

To reduce the weight

Now what to do compensate for the strength ?

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Pallet Materials of Qantas A380

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

PLY PLY PLY NOMEX CORE PLY PLY BOTTOM BOTTOM PLY PLY NOMEX CORE PLY PLY

2 PLYS ON TOP

3 PLYS ON TOP

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

All the pallets are not of the same AAR material number. Depending upon the loading, deflection conditions and to have better compressive strength some of the pallets are made with 3 plys on top, 2 plys on bottom and all the remaining pallets are of 2 plys on top, 2 plys on bottom.

Note: Always use 2/2 ply panels unless there is a problem or load requirement

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

5K

D W F
2K 1K 1K

4K 3K 5F 4F 3F 2F 2F 1A 1A 2A 3A 4A 5A

Left A row Middle F row Right K row

All the pallets shown are suite pallets All the white gaps are filled with seat pallets
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Seat pallet Suite pallet

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Benefits of Lightweight Honeycomb Panels: Weight savings to 90% High Strength to weight and stiffness to weight ratios. Cost savings in handling and shipping. Ease of handling. Fuel economy and increased speed in transportation.

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Composite material suppliers to Qantas A380

1. AAR 2. C2 3. AIM

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

AAR PANELS

1. FIBERGLASS/PHENOLIC FACE SHEET WITH NOMEX HONEYCOMB CORE 2. FIBERGLASS/EPOXY FACE SHEET WITH ALUMINUM HONEYCOMB CORE 3. ALUMINUM/ ALUMINUM FACE SHEET WITH ALUMINUM HONEYCOMB CORE 4. GRAPHITE/EPOXY FACE SHEET WITH NOMEX HONEYCOMB CORE

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

FIBERGLASS/PHENOLIC FACE SHEET WITH NOMEX HONEYCOMB CORE

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

C2 panels

Privacy surround
e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Privacy surround

2 Fiber glass plys on top Foam inside 2 Fiber glass plys on bottom

Foam inside

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

AIM Panels

2 Fiber glass plys on top Nomex core inside 2 Fiber glass plys on bottom

closets
e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Closets are for stowage purpose

2F CLOSET

1K CLOSET

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

5F CLOSET

5K CLOSET

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Tools used for the closet preparation by AIM

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

INSERTS

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

NAS1832 BLIND THREADED

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

USE INSERTS NAS1832-3 WHICH IS A 10 NUMBER, FOR ALL THE MONUMENT INSTALLATIONS ON THE PALLET AND ALSO FOR PALLET INSTALLATIONS. NAS1832 IS A STRUCTURAL INSERT.

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

TOP SIDE OF PALLET

BOTTOM SIDE OF PALLET

NAS1832-3 INSERTS

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

SURRROUND INSTL ON PALLET

NAS1832-3 INSERTS SIMILAR TO OTHER INSTALLATIONS DRESSER, PRIVACY SCREENS, BUDDY SEATS, CREDENZAS ON THE PALLETS.

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

NAS1833 THREADED THRU

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Application of NAS1833 Insert Plate Screw

Panel

Plate Screw NAS1833 Insert

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

NAS1834 THRU CLEARENCE HOLE

NAS1834 CSK CLEARENCE HOLE

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Application of NAS1834 Insert

Nut Fitting Plate NAS1834 Thru Clearance Hole Insert Panel

Screw

Bracket

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NAS1835 BLIND THREADED FLOATING

Nut will have min radial float .032

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

NAS1836 BLIND THREADED LIGHT WEIGHT

Thread length <= 2 X dia of thread.

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

What is that 10 number insert represent ?

Reference: http://www.sizes.com/tools/thread_american.htm
e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Where to use helicoil ?

If bolting is done directly to a threaded hole of aluminum part and if the part is a serviceable item & goes vibrations it wears quickly. So helicoil made of steel, inserted to the tapped holes to overcome this.
e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

HELICOILS
In the free state they are greater in diameter than the tapped hole into which they are installed. In the assembly operation the torque applied to the tang reduces the diameter of the leading coil and permits it to enter the tapped thread. When the torque or rotation is stopped, the coils expand with a spring-like action anchoring the insert permanently in place against the tapped hole. No staking, locking, swaging, keying, nor interference fit is required to retain HELI-COIL Inserts, thereby eliminating stress concentration in the parent material. The HELI COIL Insert automatically adjusts itself, radially and axially, to any expansion or contraction of the parent material.

For more details log onto

http://www.emhart.com/products/helicoil.asp

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

Qantas Team

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,

B/E

e-mug

Started

e-mug Technologies Pvt. Ltd, Aerospace Division - DEDC for B/E Aerospace Inc.,