Pre Qualification Kit
Pre Qualification Kit
Steel
Contents
2 Product Specifications 4
3 Quality 15
4 Organizational Charts 19
Established in 1998, Emirates Steel grew in a relatively short period of time from a simple re-roller of imported
steel billets to a complex integrated manufacturing plant, using modern solutions to tackle traditional
industrial problems to generate value for its various stakeholders. In 2012, the Company began producing at a
capacity of 3.5 million MTPA, following two expansions and the investment of AED 11 billion (US$ 3 billion).
Emirates Steel’s underlying business goal is to be an ef¿cient and competitive producer of ¿nished steel
products. To achieve this, the Company continually and signi¿cantly invests in expansions in the areas of
processing, manufacturing and information technology. In addition, these investments help to improve product
and service quality, reduce the Company’s environmental footprint and increase safety for workers
and customers.
DRI Plants
Three Plants to produce direct reduced iron from iron oxide pellets based on HyL Technology.
Annual capacity: 3.2 million tons.
Three Steel Making Plants, two with a 150 ton Electric Arc Furnace (EAF), Ladle Furnace and 6-strand Billets
Continuous Casting Machine, and one with a 60 ton EAF, LF and 4-strand billets CCM.
Annual capacity:
Phase I: 1.4 million tons 130 x 130 billets and 150 x 150 billets.
Phase II: 1.4 million tons:
Billets 150mmx150mm 200 t/hr 1,400,000,
Blooms 220mmx350mm, BB1 430mmx350mmx90mm, BB2 480mmx250mmx90mm, and
BB3 500mmx435mmx90mm, BB4 670mmx350mmx90mm, BB5 1050mmx460mmx120mm.
EISC: 0.4 million tons.
Billets 100x100, 125x125, 130x130 and 150x150 mm.
Rolling Mills
Phase I: Three rolling mills, producing Rebar, Rebar in Coil and Wire Rod.
Total annual capacity: 2.5 million tons.
Phase II: One rolling mill producing Heavy Sections.
Total annual capacity: 1 million tons.
Vision
To be a world class steel manufacturer providing the highest quality products, services and solutions to our customers
and maximizing returns to our shareholders.
Mission
To provide the construction, manufacturing and industrial sectors with their requirements of high quality steel products.
Maintain safe and environmentally friendly work practices across our operations.
Create employment opportunities and inspire our workforce to excel.
Contribute to the industrialization and diversi¿cation of the UAE economy in line with Abu Dhabi’s 9ision 2030.
Core Values
1
Emirates
Steel
1- Pellets
2
1
2- DRP (DRI)
3 4
5 6
3- Electric Arc Furnace 7
4- Ladle Furnace
5- Continuous Casting
6- Billets
9
10
7- Reheating Furnace 11 8
8- Descaler
9- Roughing Mill
10- Intermediate mill
12
16
11- Finishing Mill
12- Quenching Tempering Bar Line 13 15
13- Cooling Bed
14
1- Pellets
1 3 4 5
6
2- DRP (DRI) 7
3- Electric Arc Furnace
4- Ladle Furnace
5- Continuous Casting
9
8
6- Billets
10
7- Reheating Furnace
8- Descaler
9- Roughing Mill
12
1- Pellets 2
Sections
2- DRP (DRI) 1 3 4 5 6
3- Electric Arc Furnace 7
4- Ladle Furnace
5- Continuous Casting
6- Billets, Blooms, BB 10
9 8
7- Reheating Furnace 11
8- Descaler
9- Break Down Mill
12 18
10- hot saw 1
11- Ultra Flexible reverse
12- hot saw 2
13- Cooling Bed 17
14- Roller Straightener 14 15
15- Cold Saw (1,2 &3)
16- Stacker 16
17- Binding Machine
18- Heavy Sections Yard
2
Emirates
Steel
OE S
E WAY T
IDG
D BR
OE S THIR
WAY T DEL
MA
M ALL
O ES
WAY T
GE
BRID
SEC OND
C
ADNO
ES TO
TO AB
WAY
E R C EDES
M
U DHA
BMW BENZ
E
PREVENTIVARTMENT,
BI
THE P
INE DE H ADNO
C
MEDICAFAH BRANC
MUSS
GE
S T BRID
F I R
FGB
GMG
TO AB
U
DHAB
DGE
Way to Emirates Steel:
W
3
Emirates
Steel
2 Product Specification
2.1 Rebar, Wire Rod & Rebar in Coil
4
Emirates
Steel
Other Characteristics
We produce high yield deformed steel bars for concrete reinforcement (Rebar), in sizes 8-40 mm and 12 m long.
The quenching process we use allows for superior mechanical properties to speci¿cation ASTM A615 GR 60,
BS4449/97 GR 460B and BS 4449/05 GR B500B.
1XFOHDU4XDOLW\6WHHO
Emirates Steel is the only steelmaker in the ME1A region quali¿ed to supply Q-class (nuclear quality) reinforcing
steel to the UAE nuclear energy program and the fourth company in the world to be quali¿ed by the American
Society of Mechanical Engineers (ASME) to produce 1uclear Quali¿ed reinforcing rebar.
7
Emirates
Steel
We produce Plain Wire Rod coils according to steel grades AISI 1005 to 1045 ER 7056
6L]HWROHUDQFH 2YDOLW\
Sizes 5.5 - 6.5mm + / - 0.25mm 0.40mm Max
Sizes 7 - 14mm + / - 0.30mm 0.48mm Max
Two heat resistant tags are attached to each coil (one at each end) with details of cast number, size, grade,
speci¿cation, coil number etc.
We produce Rebar coils according to speci¿cations BS 4449/97, Grade 460B and BS 4449/2005, Grade
6L]HWROHUDQFH 2YDOLW\
Sizes 5.5 - 6.5mm + / - 0.25mm 0.40mm Max
Sizes 7 - 14mm + / - 0.30mm 0.48mm Max
Two heat resistant tags are attached to each coil (one at each end) with details of cast number, size, grade,
speci¿cation, coil number etc.
8
Emirates
Steel
10
Steel Product & 6, 0Q &X &U 0R 1L 9 6Q
11
Code Description Min-Max Min-Max Min-Max
A B.S 4449/97 Gr460B 0.17- 0.24 0.15- 0.30 0.70- 0.90 0.03 0.03 0.012 0.4 0.3 0.05 0.4 0.04 0.04 0.51
A1 0.17- 0.24 0.15- 0.30 0.80- 1.00 0.03 0.03 0.012 0.4 0.3 0.05 0.4 0.04 0.04 0.48
B.S 4449/05 GrB500B
E Plain wire rod 0.06- 0.08 0.06- 0.12 0.25- 0.40 0.04 0.05 0.008 0.15 0.1 0.02 0.1 0.008 0.04
Grade AISI/SAE 1006
K Plain wire rod Grade AISI 1020 0.18- 0.23 0.10- 0.30 0.30- 0.60 0.04 0.05 0.008 0.15 0.1 0.02 0.1 0.008 0.04
L Plain wire rod Grade AISI 1021 0.18- 0.23 0.10- 0.30 0.60- 0.90 0.04 0.05 0.008 0.15 0.1 0.02 0.1 0.008 0.04
M Plain wire rod Grade AISI 1030 0.28- 0.34 0.10- 0.30 0.60- 0.90 0.04 0.05 0.008 0.15 0.1 0.02 0.1 0.008 0.04
N Plain wire rod Grade AISI 1038 0.35- 0.42 0.10- 0.20 0.60- 0.90 0.04 0.05 0.008 0.15 0.1 0.02 0.1 0.008 0.04
Emirates
Steel
12
Emirates
Steel
3. Quality
3.2.1 Quality Control
A quality inspection plan to control incoming material, products in process and ¿nal products
Laboratory equipped with the latest testing instruments such as spectrometer, tensile and bend testing
machines and rib area measurement device
To ensure the accuracy of testing and measuring instruments, Emirates Steel applies a calibration
plan for all instruments that may affect the quality of our products. Inspection and testing are conducted as
per International Standards.
Emirates Steel operates a comprehensive Integrated Management System (IMS) with strong commitment to
Quality, Environment, Health & Safety and sustainability based on the requirements of ISO 9001, ISO 14001, OH-
SAS 18001, UK CARES, Dubai Central Laboratory, Emirates Authority for Standardization and Metrology (ESMA),
Regulatory Authority and excellence award.
A detailed QEHS (Quality, Environment, Health and Safety) policy is deployed throughout the organization to
ensure consistent product compliance to international standards, as well as to meet customer requirements.
Emirates Steel products have obtained the certi¿cates that enable them to score all the related points
possible for steel in the Estidama pearl system, SM9 & SM10.
The HYL process uses desulphurized heated natural gas to reduce the iron pellets. The steam used in the
process is condensed and reused.
CO2 emissions are minimized by using a dedicated CO2 absorption system. CO2 is a by-product from the DRI
production process. The CO2 capture system will capture up to 1 million tons of CO2 per annum from both
DRI Plants. This will reduce the embedded CO2 content in ES steel to approximately 800 kg/ton liquid steel,
this is important for construction grades (rebar and sections) which are used in LEED / Estidama building
projects.
The CO2 is compressed and transported via a high pressure pipeline to oil ¿elds. The CO2 is used to
pressurise the oil reservoirs to enhance the recovery of oil from the reservoir. The CO2 returns to the surface
with the oil, which is then scrubbed to separate the oil and CO2 which is then re-injected in the reservoir
and permanently sequestered.
Emirates Steel is now the ¿rst steel company in the world outside North America to capture CO2 on this
scale. The plant’s environmental emissions (noise, gas, liquids, solid) by the strict environment rules as
applied worldwide.
15
Emirates
Steel
In our steel making process, the waste generated (tons per annum) is recycled as follows:
Rolling Mill
4XDOLW\$ZDUGV
At Emirates Steel, we take pride in creating world standard products. In acknowledgement of our commitment,
we have been awarded some of top industry certi¿cations.
Sheikh Khalifa Excellence Award (SKEA 2012).
QSC Certi¿cation from the American Society of Mechanical Engineers (ASME) for the manufacture of
concrete reinforcing bar.
CE Marking for the Heavy Section Mill from UK CARES.
Grade B500B rebar and coil Certi¿cation from UK CARES.
The prestigious Emirates Quality Mark from ESMA.
Saudi Quality Mark from SASO.
GCCs ¿rst sustainable reinforcing steel certi¿cation from UK CARES.
Accreditation by the Dubai Central Laboratory Department (DCLD) of the Dubai Municipality.
3.3 Contact us
)RUVDOHVHQTXLULHVRUIRUGLVFXVVLRQNLQGO\FRQWDFW
Sales Department
Tel. +971 2 507 2144, Fax +971 2 551 5113
Email: [email protected], [email protected]
Website: www.emiratessteel.com
16
Emirates
Steel
4 Organizational Charts
4.1 Emirates Steel Organization Chart
19
Emirates
Steel
20
Emirates
Steel
21
Images of
Emirates Steel
22
Emirates
Steel
23
Emirates
Steel
24
Emirates
Steel
25
Emirates
Steel
27
Emirates
Steel
29
Emirates
Steel
30
Emirates
Steel
32
Emirates
Steel
33
Emirates
Steel
35
Emirates
Steel
37
Emirates
Steel
38
Emirates
Steel
39
Emirates
Steel
1 Certificates
1.1 Commercial License 1
1.2 Industrial License 2
1.3 ADCCI Membership 3
4XDOLW\0DQDJHPHQW6\VWHP&HUWL¿FDWLRQ(PLUDWHV6WHHO,QGXVWULHV 4
4XDOLW\0DQDJHPHQW6\VWHP&HUWL¿FDWLRQ(,6& 5
3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ(PLUDWHV6WHHO,QGXVWULHV 6
3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ(,6& 7
&$5(66XVWDLQDELOLW\6FKHPH$SSHQGL[&HUWL¿FDWH 8
&$5(66XVWDLQDELOLW\6FKHPH$SSHQGL[&HUWL¿FDWH 9
&HUWL¿FDWHRI)DFWRU\3URGXFWLRQ&RQWURO
'&/&HUWL¿FDWH2I3URGXFW&RQIRUPLW\±%6ZLWK$PG 11
'&/3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ6FKHPH(PLUDWHV6WHHO,QGXVWULHV 12
'&/±%DU0DUNLQJ±(PLUDWHV6WHHO,QGXVWULHV 13
'&/&HUWL¿FDWH2I3URGXFW&RQIRUPLW\±%6 14
'&/3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ6FKHPH(PLUDWHV6WHHO,QGXVWULHV 15
'&/±%DU0DUNLQJ±(PLUDWHV6WHHO,QGXVWULHV 16
'&/&HUWL¿FDWH2I3URGXFW&RQIRUPLW\±%6ZLWK$PG±(,6& 17
'&/3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ6FKHPH±(,6& 18
'&/±%DU0DUNLQJ±(,6& 19
'&/&HUWL¿FDWH2I3URGXFW&RQIRUPLW\±%6±(,6&
'&/3URGXFW&RQIRUPLW\&HUWL¿FDWLRQ6FKHPH±(,6& 21
'&/±%DU0DUNLQJ±(,6& 22
(60$FHUWL¿FDWHRIFRQIRUPLW\%6 %6 23
1.24 (60$/LFHQVHRIWKHXVHRIWKHHPLUDWHVPDUNRI&RQIRUPLW\ 24
1.25 0DQDJHPHQW6\VWHP%62+6$6 25
0DQDJHPHQW6\VWHP±',1(1,62 26
(VWLGDPD&RPSOLDQFH 27
6DXGL$UDELDQ6WDQGDUGV2UJDQL]DWLRQ&HUWL¿FDWH6$62 28
$EX'KDEL(QYLURQPHQW+HDOWK 6DIHW\0DQDJHPHQW6\VWHP&HUWL¿FDWH 29
$EX'KDEL(QYLURQPHQW+HDOWK 6DIHW\0DQDJHPHQW6\VWHP&HUWL¿FDWH
6,5,03URGXFW&HUWL¿FDWLRQ/LFHQVH±6WUXFWXUH6WHHO 31
6,5,03URGXFW&HUWL¿FDWLRQ/LFHQVH±:,5(52' 32
6,5,03URGXFW&HUWL¿FDWLRQ/LFHQVH±5(%$5 33
$60(4XDOLW\6\VWHP&HUWL¿FDWH 34
2 Test Reports 35
Emirates
Steel
1 Certificates
1.1 Commercial License
1
Emirates
Steel
2
Emirates
Steel
3
Emirates
Steel
%&
$
! "#
&
"".&.
*&
% &+,
/!0"12
3
%%+
-%&
)
($
"#$
%&'
%
"#$
!
!!!
4
Emirates
Steel
* +!
&!!
# ! $%! !&'# !$ % ())
$$$2+!2
2$#13
,#-$./0
1
3 % %!
$$1
4$
'
&" "
!"
#$%$
!"
(
)
5
Emirates
Steel
& $
%
" #$
##'( '
2#13%# '-
6
#24
#7,1,
81
#
)*
+, $)+))
)*
+, $)+)
)***-, $.))
)***-, $.)
.
$$1
9$
'
&" !
!"
#$%$
!"
(
)
6
Emirates
Steel
) $
%
" #$ %&" # $'((
&
###01 0
*& &+, '")(-.
!&"*&- &/0&&+0
1& +
*"2#3+4
*+
,- $*,**
*+++.- $/**
%%+
2%&
)
($ !
"#$
%&'
%
"#$
!
!3
7
Emirates
Steel
! !
&!!
# ! $%! !
&
$$()!!(
&*4 "&&&
&&*%& &
#! **%+
%%*
+%&
)
($ "
"#$
%&'
%
"#$
!
!,
,
8
Emirates
Steel
%
" #$
&
##'( '
&*5 "&&&
&&*%& &
" ))$*+
%%*
+%&
%&'
%
"#$
!
!,-.
9
Emirates
Steel
!"#
$
!
"
"
#$
"
"
"
!"#
-./ -0 1""0 . /
, "
"
"
- " "
""""
-
"
&
" % *).*
"
!"#
!
"&"
/
&
"
" %0
""
%-1
, "
" "
""$
"-
"
"
"
"
&
0
"
""
"
""""
"
"$
$
"
"
&1
""+
2 $ ) &+
2 #/
3 %
(
(("
)
-'
2" "
""
'&
"
)
. ))
34
1125 4 6
Emirates
Steel
11
Emirates
Steel
12
Emirates
Steel
13
Emirates
Steel
14
Emirates
Steel
15
Emirates
Steel
16
Emirates
Steel
17
Emirates
Steel
18
Emirates
Steel
19
Emirates
Steel
Emirates
Steel
21
Emirates
Steel
22
Emirates
Steel
23
Emirates
Steel
24
Emirates
Steel
25
Emirates
Steel
26
Emirates
Steel
27
Emirates
Steel
28
Emirates
Steel
1.29 Abu Dhabi Environment, Health & Safety Management System Certificate
29
Emirates
Steel
1.30 Abu Dhabi Environment, Health & Safety Management System Certificate
Emirates
Steel
31
Emirates
Steel
32
Emirates
Steel
33
Emirates
Steel
34
Test Reports
Emirates
Steel
2 Test Reports
2.1 Tensile Testing of Steel Products
37
Emirates
Steel
38
Emirates
Steel
39
Emirates
Steel
Emirates
Steel
41
Emirates
Steel
42
Emirates
Steel
43
Emirates
Steel
44
Emirates
Steel
45
Emirates
Steel
46
Emirates
Steel
47
Emirates
Steel
48
Emirates
Steel
49
Emirates
Steel
Emirates
Steel
51
Emirates
Steel
52
Emirates
Steel
53
Emirates
Steel
54
Emirates
Steel
55
Emirates
Steel
56
Emirates
Steel
57
Emirates
Steel
58
Emirates
Steel
59
Emirates
Steel
Emirates
Steel
61
Emirates
Steel
62
Emirates
Steel
63
Emirates
Steel
64
Emirates
Steel
65
Emirates
Steel
66
Emirates
Steel
67
Emirates
Steel
68
Emirates
Steel
69
Emirates
Steel
Emirates
Steel
71
Emirates
Steel
72
Emirates
Steel
73
Emirates
Steel
74
Emirates
Steel
75
Emirates
Steel
76