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PBL Sub Operating Instruction

This document provides instructions for activating and deactivating a 6.75" dual ported bypass circulating system tool. The activation procedure involves dropping an activation ball into the drillstring, pumping fluid to seat the ball, which shifts an inner mandrel to open the tool and divert fluid out side ports. Deactivation is done by dropping steel balls that close the ports and shift the mandrel back. Emergency weighted darts with vinyl balls can activate the tool with no circulation.

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mrsteve1953
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1K views

PBL Sub Operating Instruction

This document provides instructions for activating and deactivating a 6.75" dual ported bypass circulating system tool. The activation procedure involves dropping an activation ball into the drillstring, pumping fluid to seat the ball, which shifts an inner mandrel to open the tool and divert fluid out side ports. Deactivation is done by dropping steel balls that close the ports and shift the mandrel back. Emergency weighted darts with vinyl balls can activate the tool with no circulation.

Uploaded by

mrsteve1953
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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6.75 DUAL PORTED PBL BYPASS SYSTEM (6.25 & 6.

50) Operating Instructions


Activation Procedure 1. Prior to activating the tool, Record Pump Pressure ________ Pump Strokes ______. This will be used as a reference to confirm de-activation of the tool. 2. Calculate the fluid displacement volume and time in the drillstring to estimate when the activation ball will reach the Bypass Tool. Break drillstring at floor and drop one (1) 2.0 vinyl activation ball. 3. It is recommended to maintain normal drilling pump rates, keeping the pressure 1000 psi below the ball shearing pressure as indicated on the Tool Order. Displace 70% of the volume inside the drillstring, and then reduce the pump rate to 25% until the ball lands on the seat. The vinyl ball will almost always seat sooner than the calculated pump strokes. NOTE: Care should be taken when pumping the vinyl ball down. Pumping the activation ball on seat at high fluid rates or pressures may cause the activation ball to blow through the seat. In the event the ball does get blown through the seat, as indicated by pump pressure/strokes the same as step one, drop 2 steel 1 3/8 de-activation balls to ensure the vinyl activation ball has gone through the seat. This step must be done prior to dropping another vinyl ball. Return to the normal tool activation process to open the tool. 4. When the activation ball lands on-seat, the inner mandrel will shift to its open position against the spring. NOTE: IT ONLY TAKES 100-200 PSI TO FULLY ACTIVATE /OPEN THE TOOL. Fluid will now be diverted through the side ports. As long as pumping is continuous, fluid will be diverted through the ports. If pumping is halted, the sliding sleeve will shift to the closed position. When pumping resumes, the mandrel will shift open again allowing fluid diversion through the ports of the Bypass Tool. It is recommended a constant pump rate be maintained while the tool is in the open position. - Surface indication of the tool being in the open position is a pressure drop. Compare pump pressure/strokes to rates and pressures recorded in step one. Once the tool is open, pump rates can be increased to the desired rate above the ball deactivation shearing pressure. High pump rates/PSI will not push the ball through the seat and deactivate the tool. The deactivation pressure, marked on the tool, only applies after the steel balls have been dropped to deactivate the tool. Rotating and reciprocating the drillstring is good practice while activating the PBL Multiactivated Bypass Circulating Sub.
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De-Activation Procedure 1. Break the drillstring at rig floor and drop 2 steel 1 3/8 de-activation balls. 2. After dropping the steel de-activation balls, pump at 50% of the normal flow rates and watch for a pressure increase. When the steel balls reach the Bypass Tool, they will cut off flow through the ports creating an immediate pressure increase. Bring the pressure up as quickly as possible. A pressure decrease is an indication the vinyl activation ball has blown through the seat and into the ball catcher. The steel balls will follow into the ball catcher. The vinyl ball will blow through the seat at +/- 10% of stated shear pressure depending upon down hole conditions. 3. After the vinyl ball shears through the seat, the sleeve will move to the closed position. Circulation will now be through the BHA. 4. When pumping is resumed, check that the pressure and strokes are the same as they were prior to activating the PBL Tool (See data recorded in step one, above).

NOTE: After tripping out of the hole, the balls must be removed from the ball catcher sub before RIH again. The used vinyl activation balls should be immediately discarded and NEVER RE-RUN. If the PBL sub is to be rerun after being activated, it is strongly recommended to deactivate the tool prior to tripping out of the hole to minimize the wear within the tool caused by tripping with the tool activated. Emergency Weighted Darts with Vinyl Balls A Weighted Dart inserted in a 2.0 vinyl ball is supplied as part of the package of operating balls. The Weighted Ball/Dart is to be utilized only in cases where it is not possible to pump down the Vinyl Ball. These ball/darts are weighted approximately 6-7 times greater than the standard vinyl balls to facilitate activation of the PBL sub when limited or no circulation is possible. These ball/darts MUST be dropped dart-side first down the drillstring when activating the tool. Should there be any questions regarding the operational procedures of the PBL tool please contact your DSI Representative or visit our website at: www.dsi-pbl.com

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PBL OPERATIONAL SEQUENCE

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