Masterrib: Installation Manual
Masterrib: Installation Manual
July 2010
Installation Manual
www.unionmetalroofing.com
IMPORTANT NOTICE
This manual contains suggestions and guidelines on how to install the subject Union Corrugating panels and trim details. The contents of this manual include the guidelines that were in effect at the time this publication was originally printed. In an effort to keep pace with the ever-changing code environment, Union Corrugating retains the right to change specifications and / or designs at any time without incurring any obligations. To insure you have the latest information available, please inquire or visit our web site. Application and design details are for illustrative purposes only and may not be appropriate for all environmental conditions and/or building designs. Projects should be engineered and installed to conform to applicable building codes, regulations, and accepted industry practices.
TABLE OF CONTENTS
3 4-7 8
Trim Dimensions ........................................................................................................................................... 9-11 Trim Assemblies Fascia ................................................................................................................................................... T Style Eave .................................................................................................................................... Eave Edge .......................................................................................................................................... Rake ..................................................................................................................................................... Preformed Valley ............................................................................................................................ Transition ........................................................................................................................................... Gambrel ............................................................................................................................................. Hip ....................................................................................................................................................... Ridge ................................................................................................................................................... Vented Ridge ................................................................................................................................... High Side Peak ................................................................................................................................. Side Wall ............................................................................................................................................. End Wall ............................................................................................................................................. Valley Lapping ................................................................................................................................................ Valley Cutting ................................................................................................................................................. Pipe Flashing .................................................................................................................................................. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Introduction
The MasterRib panel is an industry leader in strength and durability. This popular and versatile panel features classic looks and is used in a wide range of applications including residential, commercial, and postframe buildings. MasterRib was designed with extra-wide ribs to increase strength and ease handling and installation. In addition, the oversized anti-siphoning channel on the under-lap provides extra leak resistance in the presence of extreme wind and rain loads. MasterRib is available in 19 different paint colors and in both 26 and 29 gauge steel. It is also available in unpainted Galvalume or unpainted galvanized. Our paint system and Galvalume substrate are individually covered by a limited warranty. Please see our color chart for details on our paint system. The MasterRib panel is available in 36 coverage. The panel has five major support ribs at high that add rigidity and strength to the panel.
9 3/4
Coverage 36
MasterRib is Metal Construction Association certified. Below is a list of all of the MasterRib panels approvals and certifications. Dade County NOA #07-0713.03 & ASCE 7-98 Compliant Florida Building Code Approval #FL4586.3, #FL9555.2, #FL9555.3, #FL9555.4, #FL9555.5, #FL9557.1, #FL9557.2, #FL9610.4, #FL10528.1 Texas Department of Insurance Approval #116 UL 790 Fire Resistance Class A UL 2218 Impact Resistance Class 4 UL 580 Uplift UL Class 90 CONSTRUCTION #584
SPAN (INCHES) 18 24 30 36 48 54 18 24 30 36 48 54 29 Gauge 199 112 71 49 28 22 211 118 76 52 29 23 26 Gauge 268 150 96 67 37 29 276 155 99 69 38 30
NOTES:
1. 2. 3. 4. 5. Theoretical allowable loads are based on section properties and allowables calculated in accordance with 2001 AISI Specifications. Theoretical allowable loads are based on three or more uniform spans. For roof panels, deduct self weight for actual live load capacity of the panel. These loads are for panel strength. Frames, purlins, decks and fasteners must be designed to resist all loads imposed on the panel. Check local building codes if panel testing is required.
Fastening
If you wish to predrill fastener holes, use a cover sheet to prevent hot shavings from sticking to panels. Screws - For best results, use a 1-1/2 double washered wood screw in the flat of the panel as shown in the illustration below. Fasteners should be applied at every purlin. Drive the fastener so that the washer is compressed securely against the metal. Do not over drive the fastener as this will form a dimple that can collect water and cause leakage. Do not leave any loose fasteners that have missed the purlin. Use a #14 stitch screw or caulk to fill the hole.
Figure #3
3/4 Oversized Antisiphoning Channel
SCREWFASTENERSEAVE,RIDGE,&ENDLAPS
SCREWFASTENERSINTERMEDIATESUPPORTS
Roofing
Slopes of less than 3 on 12 are not recommended. For slopes of 3 on 12 or greater, end lap panels 6 . Side laps should face away from the prevailing wind. Lay the first sheet along the eave at the down-wind side of the roof, farthest away from the direction of the prevailing winds (See Figure #4). Install sheets in the sequence shown in Figure #4.
Figure #4
Prevailing Winds
2x4s
4 2
2 Spacing
Min. 6
Lap
5 3 1
Use Maximum 2 Purlin Spacing Lay Plywood Deck Install Metal Apply Union REPEL Synthetic *DO NOT USE THIS OPTION FOR Underlayment or other HEATED SPACES UNLESS INSULATION Moisture Barrier Protection AND MOISTURE BARRIER PROTE Install Metal TION IS USED
* Proper ventilation and vapor barrier protection recommended for heated spaces Allow an overhang a minimum of 1 at the eave to provide for a drip edge. Use inside closure at eave to prevent water infiltration, insect or bird infestation at openings. To protect against uplifting winds and to provide a finished appearance, apply rake trim or other standard gable trim. For slopes less than 3:12, apply 3/8 tape sealant as shown in Figure #6 along the top of all lap ribs. Do not block the siphon channel with the tape. For best results, apply a 7/8 lap tek screw into the crown of the rib to secure the side lap.
SPAN (INCHES) 18 24 30 36 48 54 18 24 30 36 48 54 29 Gauge 199 112 71 49 28 22 211 118 76 52 29 23 26 Gauge 268 150 96 67 37 29 276 155 99 69 38 30
NOTES:
1. 2. 3. 4. 5. Theoretical allowable loads are based on section properties and allowables calculated in accordance with 2001 AISI Specifications. Theoretical allowable loads are based on three or more uniform spans. For roof panels, deduct self weight for actual live load capacity of the panel. These loads are for panel strength. Frames, purlins, decks and fasteners must be designed to resist all loads imposed on the panel. Check local building codes if panel testing is required.
3...4...5...Triangle Method
2
4 5 4 3 3 2 2
Point C
Using two tape measures, locate point C by hooking one tap to a nail at point A and the second tape to a nail at point B. Extend the tapes until they cross and meet at 4 on the first tape and 5 on the second tape and place a temporary nail where 4 and 5 meet. ...the 4 and 5 measurements are the 4 and 5 sides of the 3...4...5... triangle.
Ridge
Rake
Roof Slope
Point B
1 3
Eave
Establish a line from point A to point B by temporarily marking each point with a nail. The line must be parallel to the eave and in this example 3 long (this is the 3 side of the 3...4...5... Triangle).
Note:
For larger 3...4...5...Triangles multiple each side of the triangle by the desired increase in size. For example, if the roof panels are 25 from eave to ridge, multiply each side by a factor of 6 for an 18...24...30...Triangle. Obviously, the closer the triangle vertical leg length is to matching the panel length, the greater the squaring accuracy.
Rake
3
Hook a chalk line to point A and pull it in line with point C and mark a chalk line on the roof deck. This will be the square reference line for the MasterRib panel installation.
Eave
3...4...5...Triangle Method
4
Ridge
1 2 3 4
Mark chalk lines parallel with the square reference line out ahead of panel installation so that panel square can be checked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 10 feet.
10
Roof Slope
Rake
Rake Rake
10
Eave
5
Check for square by measuring the distance from the installed panel edge to the chalk line at both the eave and ridge. If the measurements match, then the installed panels are square, if not, adjustments must be made to bring the panels back into square.
Ridge
1 2
Rake
Eave
Accessories
#14 x 7/8 Hex Head Lap Tek Screw Metal-to-Metal Connection GLTEK
3/8
7/8
36
Trim Dimensions
4-" T Style Drip Edge
ccc45TSRE
2-
1-
2-
2 X 2 Eave Edge
ccc2X2RE
3 X 3 Eave Edge
ccc3X3RE
1-
2-
5- Fascia Trim
cccBFCAH
3-
5-
1-
1-
Trim Dimensions
7-" Fascia Trim
cccAFCAH
Rake Trim
cccRAKEH
7/8 3- 7- 4-1/8 1-
Preformed Valley
ccc20PV
Transition Flashing
cccTRANSH
8- 1
Specify Pitch 12
6-3/8
12
Specify Pitch
6-3/8
12
Specify Pitch
Gambrel Flashing
cccGMBRLH
6 5-
12 Specify Pitch
6
12
Specify Pitch
Specify Pitch 12
5-
Length 41 (Coverage 36)
Specify Pitch
10
Trim Dimensions
Notched Gambrel Flashing
cccGNGAMBREL
6-3/8
Specify Pitch 12
1- 7/8 4-
5-
12
Specify Pitch
Specify Pitch 12
Length 41 (Coverage 36)
Pitch
4-1/8
14
12
5/8"
5/8"
4 4-1/8 7/8
4 4-
5-
Counter Flashing
7/8
Specify Pitch 12
Specify Pitch 12
11
Fascia
Numbers indicate suggested trim assembly sequence.
Roof Substrate
Install the roof substrate according to local building code requirements.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Fascia Trim
Install the Fascia trim and butt ends.
3 4
12
T Style Eave
Numbers indicate suggested trim assembly sequence.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Tape Sealant
Install continuous along drip edge at 1 up from face.
T Style Trim
Install the T Style trim and butt ends.
Roof Substrate
Install the roof substrate according to local building code requirements.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the T Style trim edge. See panel squaring method in this manual.
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
Inside Closure
Place the Inside Closure over the top of the Butyl Tape.
Tape Sealant
Install continuous along drip edge at 1 up from face.
13
Eave Edge
Numbers indicate suggested trim assembly sequence.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Tape Sealant
Install continuous along drip edge at 1 up from face.
Roof Substrate
Install the roof substrate according to local building code requirements.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the Eave Edge trim edge. See panel squaring method in this manual.
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
Inside Closure
Place the Inside Closure over the top of the Butyl Tape.
Tape Sealant
Install continuous along drip edge at 1 up from face.
14
Rake
Numbers indicate suggested trim assembly sequence.
Tape Sealant
Apply Butyl Tape along the length of the panel.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the T Style trim edge. See panel squaring method in this manual.
3 5
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
Rake Trim
Install the Rake trim and overlap the ends 4 . See lapping diagram in this manual.
15
Preformed Valley
Numbers indicate suggested trim assembly sequence.
4
Roof Substrate
1 2 3
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
min 4 imu m
7
MasterRib Panel
Install the panel a minimum of 3 up from the water diverter at the bottom of the Valley and minimum of 3 down from the top of the Valley. See panel squaring method in this manual.
5 6 8
Notes:
1. See Valley Lapping - Page 25 2. See Valley Cutting - Page 26
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
EMSEAL Closure
Place EMSEAL, a self sealing closure, parallel to each side of the Valley center water diverter. Closure should be up from the panel end about 1 . See panel minimum set back above.
16
Transition
Numbers indicate suggested trim assembly sequence.
MasterRib Panel
Install the panel up 1 the transition bend. See panel squaring method in this manual.
14 9
Inside Closure
Place the Inside Closure over the top of the Butyl Tape. The closure should be about 1 up from the panel end.
12
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
13 15
Transition Trim
Place the Transition Flashing Trim over the Outside Closure.
8 11
Tape Sealant
Apply Butyl tape across the width of the panel.
10 7
Tube Sealant
Apply Tube Sealant to the top side of the Outside Closure
6 5 4
Outside Closure
Place the Outside Closure over the top of the Butyl Tape.
Tape Sealant
Apply Butyl Tape across the width of the panel.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
17
Gambrel
Numbers indicate suggested trim assembly sequence.
MasterRib Panel
Install the panel up 1 the transition bend. See panel squaring method in this manual.
14
15 12
Inside Closure
Place the Inside Closure over the top of the Butyl Tape up about 1 from the panel end.
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
13
11
Gambrel Trim
Place the Gambrel Flashing Trim over the Outside Closure.
Tape Sealant
Apply Butyl Tape across the width of the panel.
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
Fasten panels to the roof substrate using Wood Screws spaced according to the recommended fastening pattern and frequency, and in compliance with local building codes.
10
Outside Closure
Place the Outside Closure over the top of the Butyl Tape.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge.
5 3 2
Tape Sealant
Apply Butyl Tape across the width of the panel.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
18
Hip
Numbers indicate suggested trim assembly sequence.
Tube Sealant
Apply Tube Sealant to the top side of the Outside Closure.
Hip Trim
Place the HipTrim over the EMSEAL Closure.
8 6
EMSEAL Closure
Place EMSEAL self sealing closure parallel to each side of the hip center line so that hip fastener penetrates the center of the closure. Closure should be up from the panel end about 1 .
7 5 9
Tape Sealant
Apply Butyl Tape across the width of the panel.
3 4 1 2
Panel Wood Screw
Fasten panels to the roof substrate using Wood Screws spaced according to the recommended fastening pattern and frequencey, and in compliance with local building codes.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
19
Ridge
Numbers indicate suggested trim assembly sequence.
Tube Sealant
Apply Tube Sealant to the top side of the Outside Closure.
Ridge Trim
Place the Ridge Trim over the Outside Closure.
8 6
Outside Closure
Place the Outside Closure over the top of the Butyl Tape.
Tape Sealant
Apply Butyl Tape across the width of the panel.
7 9
3 4 1 2
Panel Wood Screw
Fasten panels to the roof substrate using Wood Screws spaced according to the recommended fastening pattern and frequencey, and in compliance with local building codes.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
20
Vented Ridge
Numbers indicate suggested trim assembly sequence.
Ridge Trim
Place the Ridge Trim over the Outside Closure.
6
Vent Closure
Apply the self stick Versa Vent to the underside along the outside edge of the Ridge Cap Trim.
4
Panel Wood Screw
Fasten panels to the roof substrate using Wood Screws spaced according to the recommended fastening pattern and frequency, and in compliance with local building codes.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Install moisture barrier according to the manufactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
21
10
Tube Sealant
Apply Tube Sealant to the top side of the Inside Closure.
Outside Closure
Place the Outside Closure over the tip of the Butyl Tape.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Tape Sealant
Apply Tape Sealant across the width of the panel.
Moisture Barrier
Install moisture barrier according to the manfactures recommended procedure and in compliance with local building code requirements.
Roof Substrate
Install the roof substrate according to local building code requirements.
22
Side Wall
Numbers indicate suggested trim assembly sequence.
Tube Sealant
Apply Tube Sealant continuously along the Counter Flashing and generously filling the space between the flashing and the wall. Round or slope the Sealant top so that water will run off.
10
Counter Flashing
Position the Counter Flashing above the Side Wall Trim as shown. Some applications may not need counter flashing.
Roof Substrate
Install the roof substrate according to local building code requirements.
1 5
Tape Sealant
Apply Butyl Tape along the length of the panel.
7 4
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Install moisture barrier according to the manfactures recommended procedure and in compliance with local building code requirements.
23
End Wall
Numbers indicate suggested trim assembly sequence.
Tube Sealant
Apply Tube Sealant continuously along the Counter Flashing and generously filling the space between the flashing and the wall. Round or slope the Sealant top so that water will run off.
12
11
Counter Flashing
Position the Counter Flashing above the Side Wall Trim as shown. Some applications may not need counter flashing.
10
Outside Closure
Place the Outside Closure over the top of the Butyl Tape.
Tube Sealant
Apply Tube Sealant along the length of the Outside Closure.
MasterRib Panel
Install the panel and overhang the panel a minimum of 1 beyond the eave edge. See panel squaring method in this manual.
Moisture Barrier
Roof Substrate
5 4
Tape Sealant
Apply Butyl Tape along the length of the panel.
24
Valley Lapping
After cutting notches and applying Tube Sealant, slide the up slope valley into the hem groove while lapping over the top of the low slope valley 4 .
Edge of Panel
Edge of Panel
4 lap line
Edge of Panel
25
26
Pipe Flashing
Press the pipe flashing into contours of panel configuration and fasten to the MasterRib panel with self-sealing stitch screws. Apply additional sealant around base if desired.
27
STEP 1
Install panels around curb.
Re mo ve p e d anel ge m s o ate f m ria ajo l to r r i ou b. ts
ide
18
in.
Note:
Curb framing and underlayment not shown for clarity. Curb must be properly wrapped with approved membrane underlayment prior to installation of panels/flashings.
STEP 2
Apply Headwall and Sidewall flashings.
Alt ern ate pre -no tch ed hig hw all flas hin g
28
STEP 3
Install low wall flashing.
Set flashing and field trace against curb to determine trim profile prior to cut. Detail A-A typical
Rem
ove p
ane
lm
ate
rial
eac
hs
ide
Fold
18"
mi
n.
STEP 4
Install Counter Flashing.
29
STEP 5
Install foam closure and prepare for upper panel install.
STEP 6
Fasten upper panel over Low Wall flashing.
30
PO Box 229
Copyright 2010 by Union Corrugating Company. All rights reserved. No part of this document may be reproduced or distributed in any form whatsoever without prior written authorization.