Pulse Systems

Tools, Qualifiers, and Controllers

Ingersoll Rand Fastening Portfolio

Because every assembly is critical

Theres much more to an assembly application than merely putting wrench to bolt. Its an intricate matter of linking tool users and fasteners to deliver an uncompromised combination of ergonomics, speed, and accuracy. The solution: Ingersoll Rand pulse systems. Pulse tools feature an air-driven hydraulic impulse mechanism that creates an internal pressure differential and a resulting rotary-type blow. By adjusting the pressure differential, and (in the case of transducerized tools) by also monitoring the onboard transducer, the user is able to control the torque output of the tool. This makes pulse tools more accurate than standard impacting tools, while still maintaining the high power-to-weight ratio, speed, and near reactionless one-handed performance users love. And, since pulse tools use a hydraulic mechanism rather than metal-on-metal blows, the tools noise and vibration levels are significantly lower than those of other tools. The result is extremely fast, ergonomic, and accurate tightening that users striving for lean, streamlined processes will value. Trusted tools, proven experience At Ingersoll Rand, we have extensive experience with threaded fastening processes. For over 100 years, weve worked with many of the worlds leading manufacturers in various industries, and we understand the interface of the tool and operator. We know how to leverage the power of ergonomically designed equipment to maximize productivity and inspire progress.

Ingersoll Rand offers a full line of production fastening equipment, including air and electric screwdrivers, nutrunners, drills, riveters, pulse tools, as well as hand-held and multi-spindle fixtured DC nutrunners. Whether you need a solution for a single, specific application or an entire assembly line, you can trust our century of tool design experience to meet your needs.

P U L S E

S Y S T E M S

Transducerized
Very accurate Transducerized torque control I/O and data display and transfer Fastening strategies Batch count and process control Extremely fast and quiet Visible and audible OK / NOK

Non-shutoff
Accurate Adjustable torque control Extremely lightweight Extremely fast Very low reaction Excellent powerto-weight ratio Quiet

Qualifiers
Error-proofing process qualifier Batch and cycle counting I/O for process flow control Provides shutoff function for non-shutoff pulse tools Compatible with most brands of standard pulse tools No tool modification required

Shutoff
Adjustable torque control Tool shuts off at preset torque Lightweight Extremely fast Very low reaction Quiet

Non-shutoff tools are recommended for the majority of applications where speed and ergonomics are important. They are the easiest to set up, maintain, and they provide good accuracy.

Shutoff tools are recommended as substitutes for non-shutoff tools when increased error-proofing is desired. They can be beneficial for less experienced operators, since they automatically shut off at a preset torque level.

Qualifiers are recommended when additional error proofing, operator feedback, and process control are desired. They work with most brands of pulse tools and many impact tools.

Transducerized systems are recommended when a process requires data output, accuracy, process control, and feedback to the operator.

Standard Pulse Tools

Ingersoll Rand offers a full line of standard shutoff and non-shutoff pulse tools in pistol, angle, and in-line configurations to meet your needs. These extremely lightweight tools offer excellent power, speed, accuracy, and ergonomics. The Q-Series is the latest generation of pulse tools engineered with the end-user in mind making them the tools of choice for operators looking for the best combination of speed, ergonomics, and accuracy. If youre looking for error proofing and process control, both shutoff and non-shutoff pulse tools are fully compatible with the QC Air Tool Qualifier.

Non-Shutoff Pulse Tools

Model POWER PULSE PLUS Pistol 46PQ1 46P3 Q70PQ1 Q70P3 Q80PQ1 Q80P3 Q90P3 Q110P4 100P4 130P4 140P6 Easy torque adjustment quick setup for repeatable torque accuracy Twin blade pulse mechanism compact size and low weight Patented cooling system reduces maintenance and extends life Ergonomic grip and one-hand reverse improves operator comfort Multiple configurations pistol, angle, and in-line Inline 100SQ1 180SQ1 280SQ1 380SQ1 Angle M4 - M5 M4 - M6 M6 - M8 M8 M6 - M8 M8 - M10 3 - 9 (4 - 12) 6 - 22 (8 - 30) 7 - 26 (10 - 35) 15 - 32 (20 - 44) 12 - 30 (16 - 41) 19 - 36 (26 - 49) 10000 9000 8000 8500 7000 5500 1.8 (0.8) 2.0 (0.9) 2.1 (1.0) 2.6 (1.2) 3.3 (1.5) 4.4 (2.0) 8.9 (226) 8.7 (221) 9.0 (229) 9.1 (231) 10.5 (267) 11.2 (284) 0.8 (20) 0.9 (22) 0.9 (22) 1.0 (25) 1.1 (27) 1.1 (27) 12 9 11 11 11 12 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" POWER PULSE Pistol 100PQ1 180PQ1 280PQ1 280P 380PQ1 380P 500PQ1 500P 700P 900P 1100P M4 - M5 M4 - M6 M6 - M8 M6 - M8 M8 M8 M8 - M10 M8 - M10 M8 - M10 M10 M10 - M12 3 - 8 (4 - 11) 6 - 22 (8 - 30) 10 - 26 (14 - 35) 12 - 28 (16 - 38) 15 - 32 (20 - 44) 18 - 36 (24 - 49) 18 - 38 (38 - 52) 20 - 43 (27 - 58) 24 - 58 (33 - 79) 30 - 80 (41 - 109) 35 - 90 (48 - 122) 9300 10500 9500 9500 8500 8500 8500 8500 8500 7500 5000 1.6 (0.7) 2.2 (1.0) 2.5 (1.1) 2.5 (1.1) 2.9 (1.3) 2.9 (1.3) 3.2 (1.5) 3.2 (1.5) 3.6 (1.6) 4.6 (2.1) 4.9 (2.2) 5.6 (142) 6.5 (165) 7.0 (178) 7.0 (178) 7.0 (178) 7.9 (178) 6.5 (165) 6.5 (165) 6.5 (165) 7.9 (200) 8.2 (208) 0.7 (18) 0.9 (23) 0.9 (23) 0.9 (23) 1.0 (26) 1.0 (26) 1.2 (31) 1.2 (31) 1.2 (31) 1.3 (33) 1.4 (36) 12 9 11 11 11 11 12 12 14 14 16 1/4" 1/4" 1/4" 3/8" 1/4" 3/8" 1/4" 3/8" 3/8" 1/2" 1/2" M5 - M6 M5 - M6 M6 - M8 M6 - M8 M8 M8 M8 - M10 M10 - M12 M12 M14 M16 10 - 18 (14 - 24) 8 - 21 (16 - 29) 15 - 20 (20 - 28) 18 - 25 (24 - 35) 18 - 25 (24 - 35) 25 - 36 (34 - 50) 35 - 48 (47 - 65) 48 - 74 (65 - 100) 48 - 107 (65 - 145) 56 - 141 (75 - 190) 78 - 174 (105 - 235) 8000 8000 7000 7000 7000 7000 6500 5500 4000 3600 3200 2.0 (0.9) 2.0 (0.9) 1.8 (0.8) 1.8 (0.8) 1.9 (0.9) 1.9 (0.9) 2.1 (1.0) 3.0 (1.4) 4.7 (2.2) 5.8 (2.6) 6.8 (3.1) 7.3 (185) 7.3 (185) 5.2 (131) 5.2 (131) 5.4 (138) 5.4 (138) 5.8 (148) 6.5 (164) 7.4 (188) 7.9 (200) 8.9 (226) 0.7 (18) 0.7 (18) 0.9 (22) 0.9 (22) 0.9 (22) 0.9 (22) 0.9 (23) 1.1 (27) 1.3 (33) 1.3 (34) 1.4 (36) 12 12 12 11 12 12 14 20 20 25 26 1/4" 3/8" 1/4" 3/8" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" ft-lb (Nm) rpm lb (kg) in (mm) in (mm) cfm Drive

Improved ergonomics lighter, smaller, quieter, lower trigger force, vibration, and reaction force Improved durability new mechanism design improves sealing characteristics Longer life specially coated blades last two times longer than conventional blades Improved operating cost improved motor efficiency means more power with less air Environmentally enhanced lube-free, dual-chamber air motor and self-lubricating blades and cylinder reduce oil mist in the environment

Shut-Off Pulse Tools

Model POWER PULSE PLUS Pistol 40PSQ1 45PS3 45PSQ1 55PS3 55PSQ1 70PS3 90PS4 POWER PULSE Pistol 500PS3 700PS3 900PS4 1100PS4 1900PS4 M6 - M8 M8 - M10 M10 M10 - M12 M12 - M14 10 - 40 (14 - 54) 10500 20 - 60 (27 - 81) 9250 30 - 70 (41 - 95) 8000 40 - 85 (54 - 115) 6500 70 - 140 (108 - 190) 7000 4 (1.8) 4.5 (2.0) 5.9 (2.7) 6.2 (2.8) 8.6 (3.9) 7.9 (201) 8.5 (216) 9.1 (231) 9.2 (234) 10.2 (259) 1.2 (30) 1.2 (30) 1.3 (33) 1.3 (33) 1.5 (38) 12 14 14 16 18 3/8 3/8 1/2 1/2 1/2 M4 - M5 M5 - M6 M5 - M6 M6 - M8 M6 - M8 M8 - M10 M10 - M12 4 - 10 (5 - 13) 6 - 14 (8 - 20) 5 - 13 (7 - 17) 7 - 21 (10 - 28) 6 - 16 (8 - 22) 26 - 42 (36 - 58) 37 - 59 (51 - 78) 5000 7000 7000 6000 6000 5500 5000 2.1 (1.0) 2.4 (1.1) 2.4 (1.1) 2.4 (1.1) 2.4 (1.1) 3.5 (1.6) 4.4 (2.0) 7.2 (183) 7.3 (185) 7.3 (185) 7.3 (185) 7.3 (185) 8.1 (206) 7.9 (201) 0.73 (19) 0.83 (21) 0.83 (21) 0.83 (21) 0.83 (21) 0.97 (25) 1.15 (29) 13 12 12 15 15 17 18 1/4 3/8 1/4 3/8 1/4 3/8 1/2 ft-lb (Nm) rpm lb (kg) in (mm) in (mm) cfm Drive

500A 700A

Model 40P 90P 100P 140P Q70P Q80P Q90P Q110P 78 82 dBa 82 83 dBa 74 75 dBa 78 81 dBa 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 3/8" (10 mm) 1/2" (13 mm) 3/8" (10 mm) 3/8" (10 mm)

Transducerized Pulse Tools

Ingersoll Rand combines the power, speed, and ergonomics of the pulse tool with the sophistication of a torque transducer and microprocessor to create a more powerful, convenient, and accurate fastener tightening system. This closed-loop system offers all the advantages of a pulse tool, while providing advanced torque control and data output typically found in DC fastening systems. Strain gauge on tool anvil and close to socket for more accurate measurement of torque Non-contacting pick-up reduces signal noise, improving torque repeatability Torque readout End-of-run data Operator notification I/O signals for line control Simple programming for fast and easy set-up

The new QXP Series pulse tools offer a new level of speed, convenience, accessibility, and comfort to the assembly process. A complete range of tools to cover the most popular bolt sizes along with YETC Series controllers make these the tools of choice for applications requiring the accuracy and process control offered by system pulse tools.

Transducerized Pulse Tools

Air Cooling System extends oil change intervals Buzzer or LEDs Model QXP Series Pistol QXP60P6 QXP60Q4 QXP70P6 QXP70Q4 QXP80P6 QXP90P6 QXP110P8 QXP120P8 QXP140P8 QXP150P8 YE Classic Series Pistol YEX-120A YEX-120 YEX-150A YEX-150 YEX-501A YEX-501 YEX-701 YEX-901 YEX-1400 YEX-1900 YEX-3000 YED-200 Inline
3 9 7 2 RS-232C PC / Printer Power Supply Tool Cable Air Filter / Regulator / Oiler 6 5 Solenoid Valve

ft-lb (Nm)

rpm

lb (kg)

in (mm)

in (mm)

Drive

Transducer Adjustment bolt Reverse lever Dual-lobed air motor Twin-blade impulse mechanism

Soft rubber grip Tool cable

Rotatable exhaust

M6 M6 M6 M8 M6 M8 M8 M8 M10 M10 M12 M12 M14 M16

7.4 14.5 (10 19.5) 6.3 11.8 (8 16) 13 24 (18 33) 11 20 (15 27) 17 33 (24 46) 26 44 (35 60) 35 70 (48 95) 48 92 (65 125) 55 114 (75 155) 81 162 (110 220)

6,000 6,000 7,000 7,000 7,000 6,500 5,500 5,900 5,200 4,200

2.8 (1.26) 2.8 (1.26) 2.8 (1.26) 2.8 (1.26) 3 (1.3) 3.3 (1.5) 4.1 (1.86) 5.4 (2.46) 6.3 (2.86) 7.5 (3.41)

7.0 (179) 7.0 (179) 7.0 (179) 7.0 (179) 7.3 (186) 7.7 (195) 8.2 (209) 8.8 (223) 9.3 (235) 9.6 (241)

0.8 (21) 0.8 (21) 0.8 (21) 0.8 (21) 0.8 (21) 0.9 (23) 1.0 (25.6) 1.1 (29.0) 1.1 (29.0) 1.3 (32.5)

3/8 1/4 3/8 1/4 3/8 3/8 1/2 1/2 1/2 1/2

Air inlet

Pulse Tool System Layout

Work Select / Group Control Start LS 1 Work PLC 8 Bolt Count LS

Work A Work B

Work H

M5 M6 2.6 6.5 (3.5 8.8) M5 M6 2.9 7.2 (3.9 9.8) M5 M6 3.6 11.1 (4.9 15) M5 M6 4.0 13.3 (5.4 18) M6 M8 11.1 31.7 (15 43) M6 M8 12.5 35 (17 48) M8 M10 18.4 55 (25 75) M10 23.6 65 (32 88) M10 M12 38 105 (52 142) M12 43 123 (58 167) M16 90 209 (122 284) M18 M20 129 265 (175 360) M5 M6 M5 M6 M5 M6 M5 M6 M6 M6 M6 M8 M6 M8 M8 2.7 5.3 (3.6 7.2) 3.0 5.6 (4.0 7.6) 3.6 11 (4.9 15) 4.0 13 (5.4 18) 5.8 15 (7.8 20) 6.5 16 (8.8 22) 8.1 27 (11 37) 9.6 30 (13 41) 14.8 45 (20 61)

7,000 7,000 9,000 9,000 8,200 8,200 8,000 6,100 5,900 5,800 4,000 2,300 10,000 10,000 9,000 9,000 8,000 8,000 7,800 7,800 7,500

3.2 (1.43) 3.2 (1.43) 3.2 (1.43) 3.2 (1.43) 4.4 (2.0) 4.4 (2.0) 4.9 (2.2) 5.9 (2.7) 7.7 (3.5) 9.0 (4.1) 14.1 (6.4) 15.0 (6.8) 2.6 (1.18) 2.6 (1.18) 3.0 (1.43) 3.2 (1.45) 4.0 (1.80) 4.0 (1.80) 4.6 (2.10) 4.6 (2.10) 5.1 (2.30)

8.8 (223) 8.7 (222) 8.8 (223) 8.7 (222) 8.9 (227) 9.4 (234) 9.7 (246) 10.1 (257) 10.5 (266) 10.9 (277) 12.2 (309) 12.0 (307) 10.5 (267) 10.5 (267) 10.9 (276) 10.8 (275) 12.3 (313) 12.3 (313) 13.2 (334) 13.1 (333) 13.1 (333)

0.93 (23.5) 0.93 (23.5) 0.91 (23.0) 0.91 (23.0) 1.04 (26.5) 1.04 (26.5) 1.04 (26.5) 1.32 (33.5) 1.34 (34.0) 1.54 (39.0) 1.57 (40.0) 1.60 (40.0) 1.22 (31.0) 1.22 (31.0) 0.91 (23.0) 0.91 (23.0) 1.06 (27.0) 1.06 (27.0) 1.06 (27.0) 1.06 (27.0) 1.06 (27.0)

1/4 3/8 1/4 3/8 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 3/8

4 YETC-200

Solenoid Output

Operation
1 Operator or factory system selects one of eight 4 Controller:

YEX-120SA YEX-120S YEX-150SA YEX-150S YEX-300SA YEX-300S YEX-500SA YEX-500S YEX-700S

possible configurations
2 Operator engages pulse tool to work piece 3 Transducer senses torque in anvil with each

a. Interprets data and compares it to selected parameters b. Makes decision to either shut off tool or continue c. Upon reaching shut-off decision, sends signal to solenoid valve 5

d. OK, NOK, or "gang complete" sent to tool buzzer or LED 6 e. EOR data is sent to RS-232C and printer ports 7 f. I/O signals sent to PLC or other devices 8 g. System resets and runs self-diagnostics test 9 Model QXP YEX YED

pulse and sends data to the controller

75 87 dBa 74 80 dBa 86 dBa

1/4" NPT 1/4" NPT 1/2" NPT

3/8" (10 mm) 3/8" (10 mm) 1/2" (13 mm)

Controllers

YETC-200 Series
A YETC-200 series controller is a microprocessorbased system that provides accurate torque control when combined with Ingersoll Rand torque control pulse tools. The system monitors the signals from the tool transducer and then makes decisions based on the parameters that you have programmed into the unit. Each YETC-200 series controller provides a full set of visual, audible, digital, and I/O outputs. Up to eight separate tightening strategies can be preprogrammed and selected via line control or switches. The unit features strategies that help identify cross threading, double tightening, and high or low torque. It also provides "gang count" and other advanced tightening strategies. The unit includes the necessary cable, hose, regulator, fittings, and solenoid valve to connect to a QXP or YE Series transducerized tool and an air system.
Torque display Status lights Unit selection Programming input keys Parameter selection input Group finish and other outputs Solenoid connection Fuses

Tool connection

Bolt & group count

RS-232C serial port

OK ouput

NOK output

Power supply connection

Power switch

Standard equipment
Controller 10-meter tool cable Solenoid valve Tool air hose with quick couplers Air regulator Y-7642-0908-0117

Features:
Torque display (Nm, ft-lb, in-lb, Kgf-m) Fastener count display Gang (batch) control RS-232C digital EOR data Printer port I/O signals Easy programming Y-7642-0908-0119 Y-7642-0908-0122 Y-9191-1026-0000 YETV-12KIT Y-CTZ See accessories section for additional equipment 8 selectable configurations Pulse count

Programmable parameters:
Maximum torque Minimum torque Target torque Threshold torque Tool coefficient Fast error (Pre-tightened) Slow error (Cross thread) Gang control Additional advanced parameters

Optional equipment
Model mm YETC-200ETB YETC-200ETB-4 YETC-200ETF 230 230 230 mm 110 110 110 mm 290 290 290 lb (kg) 5.2 (11.4) 5.3 (11.4) 5.2 (11.4) volts 117 VAC 117 VAC 117 VAC 8 4x2 8 1 4 1 Configs 15-meter tool cable 20-meter extension tool cable 3/8" solenoid valve 1/2" solenoid valve Printer

QXC Series
QXC Series controllers are vertically mounted with air systems and controls integrated within the controller housing. A simple program menu and learn joint system allows for quick set-up. The QXC system works with QXLH hoses to provide visual OK / NOK signals to the tool operator. The system also includes various input, output, and digital signals to communicate with other devices.
OK/NOK lights Parameter sets Display Navigation keys Buzzer Air inlet

Features:
Torque display Gang count 8 parameter sets 5 inputs Batch reset Parameter select (3) Disable 4 outputs Cycle accept, reject Batch accept, reject Buzzer QXC-STD-12 QXC-PFCS-12 Model mm 216 216 mm 356 356 mm 153 153 volts 100 240 VAC 50 / 60 HZ 100 240 VAC 50 / 60 HZ None PFCS

Communication ports

Tool air line connection

Tool cable connection

QC Air Tool Qualifiers

Process Qualification
Provides OK/NOK signal based on air flow rundown signature. Verifies batch/gang count and cycle time completion. Multiple parameter sets for different joint applications. Compatible with PFCS protocol commonly used at DCX facilities. Optional hose light gives operator visual feedback right at the tool.

Accessories
Ingersoll Rand offers a full array of parts and accessories designed to help you get the most out of your pulse tools, qualifiers, and controllers.

Tune up kits
For models Q70, QXP70, Q80, QXP80, Q90, QXP90 Q70P-TK1 Motor tune-up kit Q70P-TKMS1 Mechanism tune-up kit For models Q110 and QXP110 Q110P-TK1 Motor tune-up kit Q110P-TKMS1 Mechanism tune-up kit

Optional Equipment
Hose lights QXLH-08-14 QXLH-16-14 QXLH-25-14 QXLH-16-38 QXLH-25-38 Maintenance 80212671 8' (2.4 m) hose and light with 1/4" fittings 16' (4.8 m) hose and light with 1/4" fittings 25' (7.6 m) hose and light with 1/4" fittings 16' (4.8 m) hose and light with 3/8" fittings 25' (7.6 m) hose and light with 3/8" fittings

Manuals
Tool Series Tool Standard Non-shutoff Q Series Q70 Q80 Q90P3 Q110P4 Power Pulse Plus 46PQ1 46P3 Power Pulse Plus 100P4 130P4 140P6 Power Pulse 100PQ1 180PQ1 280PQ1 280P 380P 500PQ1 500P 700P 900P 1100P 100SQ1 380SQ1 500A 700A Standard Shutoff Power Pulse Plus Power Pulse 500PS3 700PS3 900PS4 1100PS4 1900PS4 Transducerized QXP Series YED Series YETC-200 ETF YETC-200 ETB Product 80206667 80206667 80206667 80206667 P7589 P7589 P7680 P7680 P7680 P7090us P7058us P7058us P7073us P7073us P7072us P7072us P7072us P7072us P7074us P7089us P7075us P7079us P7079us 80167570 P7191us P7191us P7191us P7192us P7192us 80206675 P7584 P7395 P7396 Parts 80206618 80206618 80206618 80206618 16574774 16574774 16574782 16574782 16574782 16574790 16574790

Visit our website irtools.com or check manuals for

more information about options to enhance your pulse system setup.

Error-Proofing
Detects rehits, cross-threads, and early throttle release.

Easy Setup
Ingersoll Rand Air Tool Process Qualifiers enable users to improve quality and process efficiency in their assembly line applications. Qualifiers provide error proofing, batch and cycle time counting, process flow control, and factory floor networking capabilities to ensure that each and every fastener is installed per their specifications. In addition, QC100 qualifiers provide shutoff capabilities when used with non-shutoff pulse and impact tools, allowing standardization across the plant floor. Simple menu prompts quickly lead users through parameter setup. Process Flow Control and Alarms I/O ports interface with alarms, lights, or process control devices. Total cycle count alarm prompts for preventive maintenance.

Spring balancers

Filter, Lubricator, Regulators

Shutoff Capability
Solenoid Valve provides shutoff capability on non-shutoff tools.

Tool Compatibility
NO tool modifications are required (such as special valves, porting) Independent of brand works with Ingersoll Rand pulse, impacts and compatible nutrunners as well as many competitive models

Spiral hoses

Solenoid valves

1654766

QC Air Tool Process Qualifiers

Model OK / NOK For Use with Non-shutoff Tools QC100-S-K QC100-N-K For Use with Shutoff Tools QC200-S-K QC200-N-K Batch Count Batch Timing Error Proofing I/O Parameter Sets 2 2 2 2 Comm Protocol PFCS PFCS Solenoid Valve

QC & QXC Hose Light

Protective boots

80206642

80194574

The best equipment deserves the best service

As tough as our pulse tools are, we also know that they need to be maintained. If and when the time comes, let Ingersoll Rand meet your service and repair needs through our authorized Service Center in White House, Tennessee. A staff of seven bench technicians, with a combined 128 years of repair experience, service thousands of tools annually. With excellent turn around times, Ingersoll Rand provides you with dependability and experience you can trust.

Repairs done right. Service made simple.

irtools.com/products/tools/fastening/pulse

Distributed by:

Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers' energy efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance productivity through solutions created by Club Car, the global leader in golf and utility vehicles for businesses and individuals. (800) 376-TOOL irtools.com 2007 Ingersoll-Rand Company SW041107