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Alivio Cartucho - C010

- The document describes screw-in cartridge pressure relief valves type SP-CART for hydraulic systems. - The cartridges come in six sizes for different flow and pressure ranges, up to a maximum flow of 150 l/min and pressure of 350 bar or 400 bar for some models. - Safety options include factory preset non-adjustable regulation conforming to relevant machinery and pressure equipment directives.

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0% found this document useful (0 votes)
47 views

Alivio Cartucho - C010

- The document describes screw-in cartridge pressure relief valves type SP-CART for hydraulic systems. - The cartridges come in six sizes for different flow and pressure ranges, up to a maximum flow of 150 l/min and pressure of 350 bar or 400 bar for some models. - Safety options include factory preset non-adjustable regulation conforming to relevant machinery and pressure equipment directives.

Uploaded by

DANIZACH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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com
Cartridge pressure relief valves type SP-CART
screw-in mounting
Table C010-10/E
SP-CART are direct operated pressure
relief valves for screw-in mounting.
They are used to limit the max pressure
in the hydraulic systems or to protect
part of the circuit from overpressure.
They are available in six sizes for diffe-
rent flow and pressure range.
The cartridge execution is specifically
designed to reduce the dimension of
blocks and manifolds, without penali-
zing the functional characteristics.
The following safety options are availa-
ble with factory preset regulation, not
adjustable (lead sealed regulation):
/RS conformi ng to the Machi ne
Directive (2006/42/CE). The factory
preset regul ati on requi red by the
costumer corresponds to the valves
cracking pressure.
/PED certified by ConCert according to
PED Directive (97/23/CE). The valves
are factory set at the pressure level
required by the costumer with a flow
trough the valve as shown in section 6.
For thi s versi on, the P/Q l i mi ts are
shown in section 9.
Max flow: 150 l/min.
Max pressure: 350 bar,
400 bar for SP-CART-ARE-20
Screw-in
relief cartridges
1
C010
Size:
M-3 = G1/2 (1)
M-4 = M14x1
M-5 = M20x1,5
M-6 = M33x1,5 (1)
ARE-15= M32x1,5
ARE-20= M35x1,5 (1)
MODEL CODE
SP-CART M-5/***
SP-CART M-6/***/PED
/RS
Max pressure setting:
see section 3for available setting
(1) Available also in stainless steel execution, see technical table E135
(2) Standard execution of SP-CART M-4 and SP-CART ARE-20 provides the reduced leakage feature, then the /R is always present in the valve model code
(3) For handwheel and knob features, see sections 10 , 11 .For their availability, see section 5
Synthetic fluid
WG= water glycol
PE = phosphate ester
Only for RS, PED options:
280 = factory pressure setting to be defined depending to the
customer requirement (example 280 = 280 bar)
SP-CART M-6 350 / /PED /* ** /*
Options, see section 5 for options availability and combination:
/R = reduced leakage for special application (standard code for SP-CART M-4 and SP-CART ARE-20) (2)
/RS = as /R, plus conforming to 2006/42/CE
/PED= as /R, plus certified by ConCert according to 97/23/CE
/F = fixed pressure setting
Only for standard and /R option (3):
/V = regulating handwheel
/VF = regulating knob
/VS = regulating knob with safety locking
Series number
2 HYDRAULIC SYMBOLS
SP-CART
SP-CART **/R
SP-CART **/RS
SP-CART **/PED
SP-CART **/F
Nameplate only
for /PED option
X
X
X
X
Assembly position Any position
Ambient temperature -20C + 70C
Fluid Hydraulic oil as per DIN 51524...535; for other fluids see section 1
Recommended viscosity 15100 mm
2
/s at 40C (ISO VG 15100)
Fluid contamination class ISO 19/16, achieved with in line filters at 25 m value and 25 75 (recommended)
Fluid temperature -20C +60C (standard and /WG seals) -20C +80C (/PE seals)
4 MAIN CHARACTERISTICS OF CARTRIDGE PRESSURE RELIEF VALVES
Option
Valve model SP-CART M-3 SP-CART M-5 SP-CART M-6
/V
/RS
/PED
/VF
/F
SP-CART ARE-15

SP-CART ARE-20
/VS
/R

STANDARD

5 OPTIONS AVAILABILITY
6 SETTING OF VALVES WITH /PED OPTION
/RV
/RVF
/RVS
Combinated
option
(1)



(1) /RV = reduced leakage and regulating handwheel
/RVF = reduced leakage and regulating knob
/RVS = reduced leakage and regulating knob with safety lock
3 HYDRAULIC CHARACTERISTICS
Valve model SP-CART M-3 SP-CART M-5 SP-CART M-6
/F
/R
/RS
/F
/R
/RS
/PED
/PED
SP-CART ARE-15
/RS, /PED, /F
SP-CART ARE-20
STANDARD
STANDARD
STANDARD
Max
pressure
setting
[bar]
Pressure
range
[bar]
Max flow [l/min]
(1)
(1)
(1)
(1) The values correspond to the min and max regulation of the valves craking pressure.
SP-CART M-4
2,5
2,5
/50
/210
/100
/350
/50
/210
/100
/350
450 6100
7210 8350
450 6100
7210 8350
35
/100 /210
/350
25100 100210
210350
50
/50 /100 /210
/250 /350
250 3100 5210
8350 7250
40
/50
/220
/100
/210 /350
/270
/330 /350
250
200250
3100
10210 15350
250290
290350 310370
25100 100210
210350
/100 /210
/350
60
250 3100
15350
/50 /100
/210 /350
75
/200
/150
130170
200
/75
/250
/150
/350
/250
/190
/280
/230
2575 75150
150250 150350
170210
250
210250
280
/15 /50 /75
/150 /250
100
/15 /50 /75
/150 /250 /350
215 350 475
8150 8250
215 350 475
8150 8250
80350
120
150
/50 /100 /210
/315 /400
350 5100 6210
8315 10400
/100 /210
/315 /400
25100 100210
210315 315400
SP-CART M-4
VALVE MODEL
FLOW FOR FACTORY PRESSURE SETTING
(l/min)
SP-CART M-3 1
SP-CART M-4 1
SP-CART M-5 20
SP-CART M-6 30
SP-CART ARE-15 50
SP-CART ARE-20 50
STANDARD

15
15
/100 /210
/350
/100 /210
/350
6100 7210
8350
6100 7210
8350
210260 260300
300370
8210

/220 /270
/350
The /PED valves are factory set at the pressure level required by the
costumer (every 1 bar) at the following flow shown in the table.
The set pressure is marked on the valve nameplate, see section 6.1
6.1 EXAMPLE OF NAMEPLATE FOR /PED OPTION
Notified body reference number
Valve code
SP-CART ARE -15/250/PED/190
Set pressure
Max working pressure
XXXX
/250 /280
/200
/130 /180
250 280
200
130 180
/250 /280
/200
/150 /180
250 280
200
150 180
7 REGULATED PRESSURE VERSUS FLOW DIAGRAMS (based on mineral oil ISO VG 46 at 50C)
SP-CART M-3
Min. regulated pressure
SP-CART M-5
Min. regulated pressure
SP-CART M-5 **/F
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-6 **/F
SP-CART M-6 **/RS
SP-CART ARE-15
Min. regulated pressure
SP-CART ARE-15 **/F
SP-CART ARE-15 **/RS
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-6
Min. regulated pressure
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART ARE-20 **/R
Min. regulated pressure
C010
SP-CART M-4 **/R
Min. regulated pressure
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-4 **/RS
8 REGULATED PRESSURE VERSUS FLOW DIAGRAMS (based on mineral oil ISO VG 46 at 50C)
9 PERMITTED WORKING RANGES shaded area (based on mineral oil ISO VG 46 at 50C)
SP-CART M-3 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-5 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART ARE-15 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-6 **/PED
SP-CART M-3 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-5 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART ARE-15 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-6 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART ARE-20 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART ARE-20 **/PED
SP-CART M-4 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
SP-CART M-4 **/PED
R
e
g
u
l
a
t
e
d

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow [l/min]
30 Nm
10 CAVITY AND DIMENSIONS FOR SP-CART M-3, M-4 AND M-5 [mm]
SP-CART M-3
SP-CART M-5
C010
SP-CART M-4
25 Nm
Option /PED
Option /F
Option /PED
Option /PED Option /V
Cavity drawing not in scale
with the cartridge
Standard
Standard
Standard
60 Nm
X
X
X
X
X
X
X
X
X
X
X
X
11 CAVITY AND DIMENSIONS FOR SP-CART M-6, SP-CART ARE-15 AND ARE-20 [mm]
Option /V
SP-CART ARE-15
04/09
65 Nm
Option /V
SP-CART ARE-20
140 Nm
Option /RS
/PED
Option /VF
/VS
Option /V
SP-CART M-6
55 Nm
Option /F
55 Nm
Option /RS
/PED
Option /VF
/VS
Option /RS
/PED
65 Nm
Option /F
Standard
Standard
Standard
Nameplate only
for /PED option
Nameplate only
for /PED option
Nameplate only
for /PED option
X
X
X
X
X
X
X
X
X
X
X
X

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