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Quality Control Flow Chart

The quality control flow chart outlines the inspection process from receiving materials to shipping. It includes over 20 key stages of production such as inspection of incoming materials, storage of materials, assembly, testing, burn-in, and final inspection. Each stage lists the responsible department, inspection frequency, documents used, and quality records maintained. The goal is to ensure high quality through 100% inspection or statistical sampling at various stages, and documentation of all quality assurance procedures and results.

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同道文档中心
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© Attribution Non-Commercial (BY-NC)
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19K views

Quality Control Flow Chart

The quality control flow chart outlines the inspection process from receiving materials to shipping. It includes over 20 key stages of production such as inspection of incoming materials, storage of materials, assembly, testing, burn-in, and final inspection. Each stage lists the responsible department, inspection frequency, documents used, and quality records maintained. The goal is to ensure high quality through 100% inspection or statistical sampling at various stages, and documentation of all quality assurance procedures and results.

Uploaded by

同道文档中心
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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Quality Control Flow Chart(品質管制流程圖)

QUALITY CONTROL FLOW CHART


Operation Resp.
Flow Chart Insp. Frequency Documents Records
Content Dept.
Tender Tender SALES ------------ Contract review procedure Quotation, Contract review
sheet
Receiving materials PMC 100% count Receiving SOP Incoming materal list, SDR
Receiving
report, Confirmation form
IQA Insp. report, Confirm.
N
Incoming Incoming Inspection lot sampling Criteria of incoming form, CA report,
MRB Inspection QA
(MIL-STD 105E, inspection W/H audit report,
Level II, AQL=0.4) Supplier history card
Y
Warehouse PMC ------------ Warehouse management B in card, Temp&himidity record,
M'tl Warehouse
SOP W/H in-out control card, M'tl
over 6 months list
Material M'tl dispatching to PMC 100% count Material dispatching SOP Stencil in-out control sheet, M'tl
Dispatching ** SPC-1 ** SMT/SA MCR SOP dispatching sheet, MCR report
Screen printing / SMT operation SOP Attrition rate record
SMT
Pick & Place/ Reflow MFG ----------- Solder paste measure. SOP Precious component record
Vacumn packing SOP SMT self-insp. Sheet
Visual Visual Inspection MFG 100% inspection Criteria of Outgoing MFG. Daily report
Insp. Quality Control FAAR
MIL-STD 105E Criteria of Outgoing OQA insp. report, Rework
OQA
OQA (If shipped QA Level II, AQL=0.4 Quality Control trace form, CA report,
after SMT) OQA daily insp. report
Manual Insertion MFG ----------- ASS'Y control SOP MFG. Daily report
M.I. Manual insert instruction
MFG. Daily report
Wave-soldering MFG ----------- ASS'Y control SOP Wave-soldering prod. record
Wave-
soldering Wave-soldering profile sheet
Flux uniformity record
** SPC-2 ** Touch-Up MFG 100% inspection ASS'Y control SOP MFG. Daily report
Touch Up

IPQA IPQA Audit QA once every 4 hours Criteria of IPQA,Corrective IPQA audit report
Audit
&prevent action procedure CA report
Assembly Assembly MFG ----------- Assembly instruction MFG. Daily report
ASS'Y control SOP _____ daily check report

Testing ** SPC-3 ** Repair control SOP Testing daily record


Testing MFG 100% testing Testing SOP Fixture insp. Report
Daily maintenance report
Burn-In Static Burn-In MFG 32 / 500pcs Testing SOP Burn-in status report
Burn-in daily check record
Visual Inspection MFG 100% inspection Criteria of Outgoing MFG. Daily report
Visual Insp.
Quality Control
Packing MFG ----------- Packing instruction MFG. Daily report
Packing
ASS'Y control SOP
OQA OQA QA MIL-STD 105E Criteria of Outgoing Daily insp. report, FAAR,
Level II,AQL=0.4 Quality Control CA report
F/G F/G Warehouse MFG ----------- F/G to warehouse SOP F/G to Warehouse report
Warehouse Bin card
OQA
OQA shipping audit QA 100% count Criteria of Outgoing Outgoing audit report
Quality Control
Shipping Shipping PMC ------------ Shipping SOP Shipping record

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