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P2 Series InstallationlManual

This document provides installation instructions for a mobile piston pump in 3 steps: 1. Check the pump model code and rotation direction according to the port configuration. 2. Connect the suction, pressure, and drain lines ensuring proper orientation and avoiding restrictions. 3. Fill the pump case with hydraulic fluid before startup and gradually increase the pressure once primed.

Uploaded by

Gianna Frola
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
71 views

P2 Series InstallationlManual

This document provides installation instructions for a mobile piston pump in 3 steps: 1. Check the pump model code and rotation direction according to the port configuration. 2. Connect the suction, pressure, and drain lines ensuring proper orientation and avoiding restrictions. 3. Fill the pump case with hydraulic fluid before startup and gradually increase the pressure once primed.

Uploaded by

Gianna Frola
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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INSTALLATION MANUAL

SERIES P2

MOBILE PISTON PUMP





























ECN 133814 RELEASE TO PR STATUS
ECN 134356 CHANGED TO REV. A
APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 1 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR

1. Check model code / compare with your paper work

















Nameplate of pump

















Ordering / sales acknowledgement



2. Check rotation of pump















Clockwise rotation (right) - side ported pump














Counter clockwise rotation (left)-side ported pump



Clockwise rotation (right) - rear ported pump
P2060* and P2075* only



Counter clockwise rotation (left)-rear ported pump
P2060* and P2075* only


APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 2 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR

3. Suction, pressure and drain line connection

Minimum pump inlet pressure under static and dynamic load : p
in min
=0,8 bar absolute

Maximum pump inlet pressure : p
in max
=10 bar






drain port
pressure
gauge port
suction
gauge port
suction port
optional
drain port
pressure port

APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 3 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR







Arrangement outside tank.
Fill pump case with oil before start.
Do not restrict suction line.


Arrangement outside tank.
Fill pump case with oil before start.
Do not restrict suction line.








Arrangement outside tank.
Fill pump case with oil before start.
Do not restrict suction line.


Arrangement outside tank.
Fill pump case with oil before start.
Do not restrict suction line.

Preferred arrangement for best suction
characteristic and low noise level operation.

APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 4 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR


4. Drain line connection




OPTION !

Connect highest drain port with a separate line
reduced in size for purging the air out of the
case

AND

secondary drain port has to be connected as
main drain line.







WARNING !

Do not combine drain lines.


Maximum continuous case pressure :

p
case
=0,5 bar


Maximum intermittent peak case pressure :

p
case
=2 bar



WARNING !

Do not restrict drain line.


A restricted drain line can damage the pump.
APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 5 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR

APPROVED BY DATE TITLE SHEET
M. KUEHNE 04NOV04
INSTALLATION MANUAL P2 6 OF 6
DRAWN BY DATE PART NO. REV. STATUS
J.LONGERICH 04NOV04
P2-000-3921 A PR

5. Start up

Prior to start up, the pump case must be filled with hydraulic fluid (use case drain port).
Initial start up should be at zero pressure with an open circuit to enable the pump to prime.
Pressure should only be increased once the pump has been fully primed.


6. Hydraulic Fluid

6.1. Recommended fluids

Normal mineral oil
Premium hydraulic fluid / HLP oil
Biodegradable hydraulic fluid
Synthetic hydraulic fluid
Fire resistant fluids

Remark :
Maximum system pressure reduced to 210 bar for water based fluids.
Bearing life time reduced to 25 % by using water based fluids.

6.2. Cleanliness level

Recommendation for maximized component life and reliability :

Class 21 / 18 / 14 according to ISO 4406

6.3. Viscosity range

Minimum viscosity for short periods : 10 mm/s ( cSt )

Normal operating viscosity : 15 cSt 40 mm/s ( cSt )

Maximum viscosity for short periods : 1000 mm/s ( cSt )


7. Temperature

7.1. Check hydraulic fluid specification for chemical resistance of seal material !

7.2. Check temperature range of seal material
and compare with maximum system and ambient temperature !

N Nitrile, single shaft seal -40C to +90C

D Nitrile, double shaft seal -40C to +90C

V Fluorocarbon, single shaft seal -15C to +150C

T Fluorocarbon, double shaft seal -15C to +150C

Remark :
The highest fluid temperature will be at the drain port of the pump,
up to 20C higher than in the reservoir.

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