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ITP (Instrumentation)

This document outlines various activities, procedures, specifications, acceptance criteria, and inspection points for instrument installation. It includes 17 main activities such as receiving materials, field-shop tests of instruments, installation inspection of underground piping and cabling, loop tests, and sequence tests. Each activity lists the applicable standards and drawings to be followed, objectives to be met, and parties responsible for surveillance, review, and approval. The level of detail provided ensures all steps in instrument installation are properly addressed and verified.

Uploaded by

Yaser A. Al-Bustanji
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
932 views

ITP (Instrumentation)

This document outlines various activities, procedures, specifications, acceptance criteria, and inspection points for instrument installation. It includes 17 main activities such as receiving materials, field-shop tests of instruments, installation inspection of underground piping and cabling, loop tests, and sequence tests. Each activity lists the applicable standards and drawings to be followed, objectives to be met, and parties responsible for surveillance, review, and approval. The level of detail provided ensures all steps in instrument installation are properly addressed and verified.

Uploaded by

Yaser A. Al-Bustanji
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 9

Activity

No.
Activity Description Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
1 METHOD STATEMENTS
1.1 eceivin! "aterials
#$%/&'/''/CS/P
C/NA/''( ) '1'
Approved
"et*od
state"ent
+ ,
1.& -est ) inspection of instru"ent installation .field/s*op0 field ) loop testin!1
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
1.3 4alve seat lea5 test
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
1.6 Pressure elief 4alves .P41 ) Pressure Safety 4alve .PS41
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
2 MATERIAL CERTIFICATES
&.1 Cables
#$%/&'/''/IN/-S/
NA/''1
+
&.& Cable !lands
#$%/&'/''/IN/-S/
NA/''1
+
&.3 Electrical instru"ent bul5 "aterial
#$%/&'/''/IN/-S/
NA/''1
+
&.6 Pipin! ) air *oo5/up instru"ent bul5 "aterial
#$%/&'/''/IN/-S/
NA/''1
+
&.7 Ot*er construction "aterials
#$%/&'/''/IN/-S/
NA/''1
+
3 CONTROL OF INSPECTION, MEASURING & TEST EQUIPMENT

KPC Approved Review Issued Prepared
Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
3.1 -ools ) !ears for installation inspection0 instru"ent calibration ) loop test
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
3.& Calibration benc* for PS4s and P4s
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
3.3 4alve calibration benc*
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
4 RECEIVING INSPECTION OF INSTRUMENTS
6.1 Confor"ity to specification
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.& Da"a!e/"issin!
#$%/&'/''/IN/-S/
NA/''1
+
6.3 -a! nu"ber/8odel nu"ber
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.6 Options
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.7 Accessories
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.9 Orifice plates )estriction Orifices .Os1
#$%/&'/''/IN/-S/
NA/''1
+ .S1
5 FIELD-SHOP TESTS OF INSTRUMENTS
7.1 -rans"itters0 I/P converters0 etc.
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.& Displacers
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.3 S:itc*es
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.6 -*er"ocouples ) -Ds
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
7.7 $au!es .P$0 -$0 ;$1
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.9 $eneral service control valves
#$%/&'/''/IN/-S/
NA/''3 ) '1(
+ .S1
7.< On/Off valves
#$%/&'/''/IN/-S/
NA/''3 ) '1(
+ .S1
7.= $as detectors or si"ilar
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.( 4ibration
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.1' Solenoid valves
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.11 P4s ) PS4s
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.1& Ot*ers
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
6 INSTALLATION INSPECTION
6.1 Un!"#"$%n &'(n )'*+! (n,-'++'-($n
9.1.1 Duct ban5/trenc* as per C> installation dra:in!s ) standard
Applicable
dra:in!s
+ S
9.1.& ?nder!round pipe/electrical cable crossin!
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.3 Sand beddin!
#$%/&'/''/E;/-S
/NA/''3
+ S
9.1.6 Duct ban5/cable trenc* cleanin! N/A + S
9.1.7 Cable type as per sc*edule
Applicable
dra:in!s
+ S
9.1.9 Cable "ar5in!
#$%/&'/''/IN/-S/
NA/''1
+ S
9.1.< Stub/up sealin!
#$%/&'/''/IN/-S/
NA/''1
+ S
9.1.= Sand fillin!
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.1.( Protective tiles .unpaved areas1
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.1' @ac5fillin! co"pletion
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.11 Cable route "ar5ers .unpaved areas1
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.1& -renc* cover installation
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.& A*$.!#"$%n &'(n )'*+! (n,-'++'-($n
9.&.1 Cable tray layout
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.& Cable tray !roundin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.3 A@ layout
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.6 A@ support0 as per standard
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.7 A@ !roundin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.&9 -er"inations in A@
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.< Cable connection in cabinet
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.= Cable fiBin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.( Cable "ar5in!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.3 P"!,,%"! +!' /(/(n#0-%*(n# 1/"!,,%"!, (22!"!n-('+ /"!,,%"!, +!.!+, !-).3
9.3.1 Confor"ity to *oo5/up dra:in!s
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.& Confor"ity to "aterial specification
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.3 Accessibility to ta5e/off valves ) instru"ents
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.3.6 Clearance for roddin!0 :*en reCuired
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.3.7 Supports0 as per standard
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.3.9 ,eat tracin!0 as per *oo5/up ) :*en reCuired
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.< 4ents ) drains orientation0 :*en reCuired
Applicable
dra:in!s )
standards
+ S
9.3.= Pressure test
#$%/&'/''/IN/-S/
NA/''7
+ ,
6.4 In,-"%&!n- '(" /(/(n# 0 ,(#n'+ -%*(n#
9.6.1 Confor"ity to *oo5/up dra:in!s
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.6.& Air supply pipin!/tubin!
#$%/&'/''/IN/-S/
NA/''7
+ S
9.6.3 Air si!nal tubin!
#$%/&'/''/IN/-S/
NA/''7
+ S
9.6.6 Pressure test
#$%/&'/''/IN/-S/
NA/''7
+ ,
6.5 In,-"%&!n- 4("(n#
9.7.1 Confor"ity to specification
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.& ;ine continuity test
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.3 Screen :ire continuity test
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.6 Insulation resistance test .line to line1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.7.7 Insulation resistance test .line to !round1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.9 Insulation resistance test .line to screen1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.< Sealin! co"pound/pac5in!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.= Insulation ) continuity test in I-0 panel0 to panel
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
6.6 C$n-"$+ .'+.!, 0 !&!"#!n)5 ,6%--$22 .'+.!,
9.9.1 Dlo: direction
Applicable
dra:in!s ) PIDs
+ S
9.9.& Position of *and/:*eel
#$%/&'/''/IN/-S/
NA/''3 )
applicable
dra:in!s
+ S
6.7 O"(2()! /+'-!,
9.<.1 Dlo: direction as per PID
Applicable
dra:in!s ) PIDs
+ S
6.8 G'%#! )+',,
9.=.1 Orientation for easy readin!
#$%/&'/''/IN/-S/
NA/''1 )
applicable
dra:in!s
+ ,
9.=.& Support0 if necessary
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ S
6.9 C$n-"$+ )'*(n!-,

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.(.1 Cabinet installed as per dra:in!s
#$%/&'/''/IN/-S/
NA/''< )
applicable
dra:in!s
+ ,
6.1: F("! & G', (-!&,
9.1'.1 ,eat detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
9.1'.& $as detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
9.1'.3 S"o5e detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
7 LOOP TEST0SEQUENCE TEST
<.1 ;oop test
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ ,
<.& SeCuence test
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ ,
Eey S F GContractorG0 E F GClientH0 C F ICO8PANJH0 A F I-*ird PartyH
, F ,old point / notification reCuired0 presence "andatory0
> F >itness point / notification reCuired0 presence not "andatory0
S F Surveillance F evie:
+ F 1''K inspection .1 F Spot c*ec5in!
Prepared @y Issued @y evie:ed @y Approved @y CO8PANJ
Print Na"e Date Print Na"e Date Print Na"e Date Print Na"e Date

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