HUMAN POWER No. 51.
HUMAN POWER No. 51.
s
= chain power loss factor
or efficiency
The paper by James B. Spicer et
al., (2000) presents very useful and
relevant information for the further
understanding of HPV transmissions.
Its conclusions concerning the effects
of lubrication, rotation rate, and
tension on efficiency are highly valu-
able. We believe this contribution will
be viewed as even more significant
when the data are presented from a
slightly different perspective.
The testing apparatus was set up to
maintain the rpm of the front chainring
and the power applied to it at constant
levels. A single 52-tooth chainring was
tested. This leads to the observation
that the largest rear wheel sprocket
is most efficient. Though correct, this
result is not necessarily widely appli-
cable. When applied power, crank rpm,
and chainring size are held constant,
the velocity of the vehicle and the
force applied to the rear wheel must
vary. Since the same work and chain-
ring rpm are producing different veloc-
ities, a different force must be reacting
against the wheel. A physical analogy
for the columns in table 1 and the
results in figure 2 of the paper would
be a situation where the 52:11 gearing
represents downhill, 52:15 is level
ground, and 52:21 is uphill. In this
situation the 52:21 going uphill has
greatest chain efficiency. This is a valid
conclusion, but not the primary ques-
tion in HPV design and operation. Simi-
larly, in figure 3 the chain tension
is kept constant. At constant tension
larger sprockets are more efficient, but
they would also be delivering more
torque.
We are more interested in the case
of constant power and constant rpm
of the rear sprocket (i.e., constant
velocity of a vehicle on the road at
constant power supply to the wheel).
What sprocket will be most efficient
for a vehicle at constant velocity?
The experimental results suggest a
trade-off. At constant vehicle velocity
(and other conditions) a smaller
sprocket will have a greater chain
tension than a larger sprocket. The
higher tension in the smaller sprocket
will tend to counteract the inherent
lower efficiency of the smaller
sprocket (when sprockets are
compared at constant tension). Which
effect is more important for the situa-
tion of a vehicle traveling at constant
velocity?
In order to address this question we
take the measured data (specifically
the linear fits from figure 3 in Spicer
et al., (2000)) and present the results
in a revised format. The experimental
results are not changed: they are
merely presented differently using
simple algebraic manipulations.
The power supplied to the wheel, Pw
and by the chain, Pc are given by:
Pw = 2rwFw Eq. 1
Pc = 2rsTc Eq. 2
The difference in power is from the
loss of efficiency in the chain.
Pw = sPc Eq. 3
Pw
s = Eq. 4
Pc
Substituting the equations for power
and simplifying.
2rwFw = 2rsTcs Eq. 5
Fwrw
Tc = Eq. 6
c
r
s
In order to eliminate variables we take
a ratio of the chain tension from the
use of two different sprockets (11
and 21-tooth) while keeping power
supplied to the rear wheel constant:
T
21
11
r
11
11
11
= = Eq. 7
T
11
21
r
21
21
21
A similar equation is used for the
15-tooth sprocket. The linear fits of
chain tension versus efficiency for
the different sprockets in figure 3 of
Spicer et al., (2000) provide relation-
ships between efficiency and tension
for each sprocket. We assume that effi-
ciency is independent of chain speed
(as reported by Spicer et al., 2000) and
that most of the chain loss is asso-
ciated with the rear sprocket. Figure
3 of the paper indicates that at equal
tension, larger sprockets are more effi-
cient. It follows logically that most
of the loss in chain efficiency occurs
in association with the rear sprockets
which are all much smaller than the
52-tooth chainring.
Solving the system of equations pro-
vides an estimate of the chain efficien-
cy for the case of constant vehicle
velocity and power applied to the rear
wheel. The alternative data presenta-
tion is shown here in figure 1 with effi-
ciency for each sprocket size given as
a function of the chain tension in the
11 tooth sprocket. For example, when
the tension in the 11-tooth sprocket
is 1/0.006 = 167 Newtons, the efficien-
cies are 92% for the 11-tooth sprocket,
90.5% for the 15-tooth sprocket, and
88.5% for the 21-tooth sprocket
assuming the same vehicle velocity and
power to the rear wheel for all three
sprockets. The corresponding tensions
and efficiencies for the 15 and 21 tooth
sprockets are calculated using equa-
tion 7. The lines are truncated approxi-
mately at the limits of the experimental
data. Over most of the experimental
range the smaller sprockets give great-
er chain efficiency. The lines appear
to converge at high tensions, with all
three sprockets giving high efficiency.
The surprising and counterintuitive
result is that the smaller sprockets
have greater estimated chain effi-
ciency at constant vehicle velocity
and applied power than the larger
sprockets. Therefore, the increased
TECHNICAL NOTES
Efficiency of bicycle chain drives:
results at constant velocity and supplied power
by Claire L. Walton and John C. Walton
0.002 0.004 0.006 0.008 0.01 0.012 0.014
82.5
85.0
87.5
90.0
92.5
95.0
97.5
100.0
E
f
f
i
c
i
e
n
c
y
,
%
11
21
15
Reciprocal tension in 11 tooth sprocket, N
-1
Figure 1. Efficiency of the 11, 15, and 21-tooth sprockets at constant
vehicle velocity and power to the rear wheel.
Table 1. Drive efficiencies for different chain configu-
rations
50 RPM 60 RPM 70 RPM 60 RPM 60 RPM
100 W 100 W 100W 150 W 175W
5211 92.5 91.1 88.7 94.6 95.5
5215 94.7 92.3 90.4 96.2 97.5
5221 95.2 93.8 92.0 97.4 98.2
80
85
90
95
100
0.002 0.004 0.006 0.008 0.01 0.012 0.014
52-11
52-15
52-21
D
r
iv
e
tr
a
in
e
ffic
ie
n
c
y
(
%
)
Reciprocal tension (N
-1
)
Figure 3 (left) and Table 1 (above) provided by James
B. Spicer for his article in Human Power 50, "On
the efficiency of bicycle chain drives" are repro-
duced here for the convenience of readers of the
technical notes submitted by Claire C. Walton,
John Walton, and John Allen.
14 Number 51, Fall 2001 Human Power
Human Power Number 51, Fall 2001 17
cessful in keeping the matter of product
safety and testing entirely to them-
selves!
Chris Juden is now on a committee
of the European standards organization
CEN, which enforces its standards on
member countries. ISO standards are
only, it seems, recommended.
John LRaY Stephens wrote You
should get some tire-and-rim-industry
experts involved with this [question of
standards for tire fits]. Unfortunately, I
have never heard of any such persons.
Tires just seem to float down out of
heaven (or rise up from hell?). After
considerable efforts to reach tire manu-
facturers I was told that Vredestein, the
Netherlands manufacturer of the tire
on the German recumbent on which I
had my most-recent episode of instabil-
ity, was conducting a study on run-flat
behavior. However, when eventually I
received a courteous response from Mr.
U. K. Banerjee, it turned out that he was
investigating puncture prevention.
I bought a product called Snake-
charmer from Bikewise International,
Mammoth Lakes, CA. It was a length of
dense solid trapezoidal-shaped rubber,
intended to be fed into the rimwell
under the tube to prevent pinch flats
and presumably to give some run-flat
capability. It was produced only for
large ATB tires, at least at the time of
my purchase,
and I could not
test it. It would
add a consid-
erable amount
of mass to a
wheel and, I
would think,
stress the tube,
which would
have to wrap
around it.
In September
1998 I added
the problem
statement on
flat-tire stability to my list of undergrad-
uate-thesis topics at MIT. Andy Oury,
then a senior, responded enthusiastical-
ly, carried out several valuable experi-
ments, and has allowed me to report
some of his results here. We drew up
a too-ambitious program in which we
recumbents, and Joshua Putnam, who
considered the problem serious enough
to institute the practice of letting the air
completely out of the front tire when
trying out a new bike. Bill Volk wrote,
I too find the situation to be unaccept-
able. I run heavy, inefficient thorn tubes
because of my fear that a blowout at
high speed would be a disaster. Why
cant we have rims that retain the tires
even at no inflation? And perhaps a
rubber strip that is placed around the
rim, under the tube, that supports the
bike on loss of air pressure. I had
Performance semi-slick 26" tires that fit
so snugly that you could safely ride no-
inflation. That should be the standard.
Presumably because of a tight-fitting
tire, Ed Deaton of Fools Crow Cycles,
faced with difficult choices, rode five
miles (8 km) on a flat front tire: he
had IRC Roadlites with Sun M14 rims.
Similarly Andy Milstein of Princeton
had no trouble riding with a flat
front tire. It was a Tioga Comp Pool,
measured by Mark B. of Wheel Life
Cycles to be 46-mm wide, on a Sun
CR-18 20 x 1.75" rim of about 27-mm
width. (That was significant because
one of my early suspicions, and a
concern of Larry Black, was that a
wide tire on a narrow rim might have
a greater tendency to flop alternately
left and right.)
Bill Volk mentioned that Sutherlands
Handbook for Bicycle Mechanics had a
good section on fits between different
brands of rims and tires, but my edition
did not have this section, and I
could not get an answer to my letter
to Sutherland asking about standards
of fit. John Allen, prominent bicycle
expert and author, sent me a copy of his
Japanese Industrial Standards D 9421,
Rims for Bicycles, giving a tolerance
of +/- 3 mm for rim circumference, and
of standard K 6302 Rubber pneumatic
tires for bicycles, which, he pointed
out, gave neither tolerances nor dimen-
sions of tire beads. (Later, Andy Oury,
see below, found that the International
Standards Organization ISO 5775/1
Standards for bicycle tires and rims
also had tolerances for rim diameters
but not, as far as he could determine,
for tire beads. This was confirmed by
Chris Juden, below.)
My instinct tells me that the old inch
sizes had some specified or customary
standards because my old 27x1-1/4"
and other inch tires were all at-least
good fits on the rims. Now, it seems
from our experience and that of many
people who wrote to me, it is entirely
by chance that one gets a tire that is a
tight fit on a rim and that will therefore
provide a substantial degree of safety
in the event of a front-tire blowout.
However, Doug Milliken, a long-time
consultant to Alex Moulton, wrote that
Moulton controls both the rim diameter
and the bead size of his 17" tires.
I wrote to Andrew M. Fischer, a
Boston-area attorney who specializes in
helping bicyclists with liability claims,
but he had had no experience of this
problem.
Chris Juden, technical officer of the
Cyclists Touring Club (UK), and a
resource on every aspect of bicycle per-
formance, wrote: There are ISO stan-
dards for tyres and rims: ISO 5775 parts
1 and 2. The only trouble is: they
were written by tyre manufacturers for
their own convenience so -2 places
rather tight tolerances upon rim-bead-
seat diameter (plus or minus 0.48 mm)
whilst -1 says nothing at all about the
corresponding tyre-bead dimension!
Having once been involved in rim
manufacture, I can tell you we used
to have some interesting arguments
with Raleigh around the fact that a
lightweight alloy rim inevitably shrinks
some 0.46 mm in diameter when you
put properly tensioned spokes in it!
Since this standard doesnt say if its
talking about pre- or post-build dimen-
sions, we had to restrict ourselves to
only the top half of that measly tol-
erance or else Raleigh quality control
would measure our bare rims or built
wheels respectively, depending upon
whether their latest shipment from
Michelin were a tight or loose fit!
On the BSI committee we found the
tyre people always played their cards
very close to the chest and would never
be drawn when invited to submit appro-
priate limits and fits for their products
or even the criteria for a simple blow
off test. With many an Ah yes, but and
its not so simple as that, the cycle-tyre
industry has thus been remarkably suc-
in complication) by replacing the chain
drive with a gear drive or with knife
edges positioned by a jackscrew to
achieve the desired torque ratios. I
would be most interested to hear from
someone who attempts any of these
approaches.
Spicers conclusions suggest some
additional tests which he did not con-
duct. His infrared photographs show
that much heat was generated in the
derailleur pulleys. Most derailleur pul-
leys have primitive plastic sleeve bear-
ings, yet no test was done of bearing
lubrication, or of ball-bearing pulleys.
Spicer never tested for how much fric-
tion is reduced by eliminating one or
both derailleur pulleys. And would larg-
er pulleys, with their smaller chord
factor, increase efficiency by reducing
vibration as well as bearing friction?
John S. Allen
<[email protected]>
http://www.bikexprt.com/
BICYCLE STABILITY AFTER
FRONT-TIRE DEFLATION
Dave Wilson (reporting partly for Andy
Oury)
Drawings by author, 2000.11.13
THE PROBLEM
On three occasions I have had front-
tire blowouts, or at least rapid loss of
pressure, that have resulted in my hav-
ing been thrown off my bicycle with
some violence. One was when riding a
Moulton road bike as a bus was about
to pass; one was on an Avatar LWB
recumbent; and one on a CLWB recum-
bent, when I narrowly avoided being hit
by a large truck. A friend told me about
someone who was, in fact, killed after
his front tire burst, causing him to be
propelled into the path of a car. A photo
intended to be humorous in Bicycling
[Magazine] showed two men on a tan-
dem competing in the Davis Double
Century just after their front tire
deflated (almost certainly after braking
sharply at a corner during a mountain
descent, thus overheating the rim). The
caption stated that as they hit the
ground their bones breaking sounded
like a famous breakfast cereal (snap!
crackle! pop!).
The reporting from dead bicyclists is
zero, and the reporting of and examina-
tion of bicycle accidents is so perfunc-
tory that it is highly probable that a
considerable number of deaths and
serious inju-
ries are the
result of
instability
following
front-tire
deflation.
Therefore
this has to
be regarded
as a serious
problem.
OUR STUDY OF THE PROBLEM
In the summer of 1998 I wrote about
flat-tire instability to a list [Internet
discussion list] then called HBS, for
Hardcore bicycle science, moderated
by Jim Papadopoulos (the name is now
shortened to Bicycle science and it
is moderated by Sheldon Brown). No
one reported previous studies of this
problem apart from one described by
Doug Milliken, who wrote a letter
Flat-tire directional performance to
Human Power in spring 1991 (9:1, 17).
He tested a motor-cycle fitted with pro-
prietary run-flat tires on the rear wheel.
The tires had a flap of rubber on the
outside of the tire that fitted tightly
over the rim and acted as a bead-reten-
tion system. One with a small flap did
not in fact hold the bead when the
tire was flat, and the bead fell into
the well in the rim. The tire flopped
around, causing the motor-bike to go
unstable, even though the tire was on
the rear wheel. The second tire with a
wider flap held the beads in place.
With this tire, Milliken found that
he could run the bike at high speed
(80 km/h) and could perform various
maneuvers without problem. He
thought that good run-flat bicycle tires
would probably be tubeless.
I wrote also to the HPV list, and sev-
eral writers on this and on the HBS
list contributed valuable experiences
and suggestions. Some reported similar
occurrences to mine, including Dave
Larrington of the British Human Power
Club, who had had instant crashes
from front-tire flats on regular bikes
(upwrong, in his words) and on
at the output, where it cancels except
for the difference due to power loss.
At 100% efficiency, the torque of the
motor and brake cancel, and so do the
measurement errors. Assuming that a
reasonably accurate measurement of
the input torque can be taken, this
approach promises a high degree of
accuracy for a high-efficiency system.
Implementing this approach is some-
what more difficult in the case of a
bicycle chain drive, with its step-up
ratio. The torque-combining system
must have the same ratio. Suppose, for
example, that the bicycle's chain drive
has a 52/15 drive ratio. Then we could,
for example, use another chain drive
with the same 52/15 ratio to combine
the torques at the motor and brake.
What objections might be made to
this approach? A first objection might
be that inefficiency of the torque-com-
bining drive system would corrupt the
measurement. But on second thought,
it need not. The torque-combining drive
system is not in motion, and so it
absorbs only power which has already
been lost through vibration of the pri-
mary drive system. And that vibration
converts the sliding friction of the sta-
tionary torque-combining chain drive
into viscous friction (as also happens,
for example, with the pivots of phono-
graph tone-arms when subjected to the
vibrations transmitted from the stylus
in the record groove).
There is another, real and serious
problem, however, and it also occurs
because the torque-combining chain is
not in motion. Chord factors average
out in a chain drive that is in motion,
but not in one which is stationary. The
chord factor of the 15-tooth sprocket
of our example is 1/cos 12, or 1.022,
and the chord factor of the 52-tooth
chain-wheel is 1/cos 3.46 or 1.0018.
The resulting range over which mea-
surement may vary is the product of the
two chord factors. An error range of
over 2% is hardly desirable, given that
the goal of the suggested measurement
technique is inherent, high accuracy.
The chord-factor problem may be
greatly reduced by doubling or tripling
the number of teeth on the torque-
combining chain-wheel and sprocket,
or may be eliminated (at some cost
Figure 2. "Snake-
charmer" run-flat insert
(note rim without bead
seats)
16 Number 51, Fall 2001 Human Power
Figure 1. Tire bead off seats:
tread flops to side
to be the more common arrangement
depicted by artists. The pros and
cons of the different arrangements are
described as well as the reasoning
which led to the reconstruction plan of
the Olympias, which was then launched
in 1987. However before this, models
and even a full-scale floating section
were built in order to study the rowing
geometry. The ship was built with more
or less traditional materials and meth-
ods, but not exclusively, as the major
interest lay in operational research and
not historical ship-building. It took the
combined resources of two trusts (one
British, one American) to build the
Olympias, and also of the Hellenic navy,
which owns and operates it.
Part II is completely new in this sec-
ond edition and describes the results
of numerous sea trials in the years
19871992. The Olympias nearly lives
up to its expectations, but its 5- to
5.5-knot cruising speed is slightly slow-
er than hoped for. Peak speeds over
8 knots were recorded. The total effi-
ciency of the oar system was estimated
at about 1/3. Rowing the Olympias is
hard, difficult, and sometimes unpleas-
ant work, but apparently there is usu-
ally no shortage of volunteers, whether
civilian or navy. Only the top level of
rowers can see their oars, whereas
the bottom-level rowers can see
Human Power Number 51, Fall 2001 19
nothing in their poorly venti-
lated and smelly workspace
(where they are also being
dripped on by the sweat from
the upper rowers). The logis-
tics of operation are remark-
able: for example, a days
journey requires that almost
two tons of water be on
board for consumption by the
rowers. Olympias also per-
forms well under its two
square sails. Combined sail-
ing and rowing allows slightly
higher speeds with a bit less
effort.
The report concludes with
a discussion of the results
and suggestions for slight
improvements. However, it
appears that the Athenian
Trireme project was just
about optimal, and the same
can be said for the book.
Theo Schmidt
THE DANCING CHAIN by Frank Berto,
Ron Shepherd and Raymond Henry.
ISBN 1-892495-21-X, available from Van
der Plas Publications, San Francisco,
CA or, signed, from Frank Berto
<[email protected]> for US$58.00
including shipping in the US, more for
other destinations.
Reviewed by Dave Wilson
This is a large, beautiful, hard-cover,
profusely illustrated and comprehen-
sive book on derailleur gears. (It also
has intriguing paragraphs on hub gears,
bicycle companies, bicycle magazines,
the people who invented, developed,
sold and rode the gears and bikes, and
much more.) I have been interested in
bicycle gears for many decades, but I
found myself continually saying "Wow!"
to myself as I learned about aspects of
gears that I had long wanted to know. I
used to look forward to every article of
Frank Berto's on his exhaustive tests of
new derailleurs in Bicycling and other
magazines, and I have great respect
for him and his two co-authors,
Raymond Henry from France and
Ron Shepherd from Australia. Walter
Ulreich of Germany and Tony Hadland
of Britain also contributed to and
checked parts of the book. Van der Plas
Publications have put the same effort
REVIEWS
THE ATHENIAN TRIREME, 2nd ed.,
by J. S. Morrison, J. E. Coates and N.B.
Rankov, Cambridge University Press.
ISBN 0-521-56456-5 (pbk.)
Reviewed by Theo Schmidt
The Athenian Trireme is a compre-
hensive report on the reconstruction
and testing of a Greek trireme with 170
rowers, probably the largest and most
successful such project in recent times,
even if the object of interest dates back
to several hundred years BC. These
Greek warships were numerous and
very successful in their day, but none
survive, as they were unsinkable and
were thus never preserved in bottom
mud as were some other ships. It may
also be characteristic of the time that
a great deal was written about the bat-
tles in which these ships were used, but
almost nothing about the vessels them-
selves. Well known is their technique of
ramming and holing other ships with a
protruding and strengthened bow.
Part I of the book, which was orig-
inally published in 1986, starts with
painstaking detective work assembling
and correlating the meagre data avail-
able such as not-to-scale pictures on
vases, coins and reliefs. It is not even
clear whether the name trireme (Greek:
trieres) actually means three vertically
displaced levels of single-oared rowers,
whose feasibility the project aims to
prove, or single levels of oars manned
by several rowers each, which seems
into producing this book as it does for
the series of proceedings of the confer-
ences on bicycle history.
Every reader of Human Power
should, if you can afford it, buy this
book. It gives you all the history, the
fundamentals, the reasons for contin-
ual changes in design, the pitfalls to
avoid, and so on that you will ever
need. It may seem expensive, but it
has been produced at what is likely
to be a considerable loss (even if the
authors receive no compensation for
their years of dedicated work). It has
been published by Frank Berto because
no publisher would undertake so large
a publication at so little possibility of
sales sufficient to cover expenditures.
Accordingly, there are only a few avail-
able. Rush to get your copy! And give
thanks to Frank Berto and his collabo-
rators for their major contributions to
the human-power movement.
BICYCLE DESIGN by Mike Burrows.
Open Road Publishers, UK,
ISBN 1-898457-07-7; US edition by
AlpenBooks Press, ISBN 0-9669795-2-4
Reviewed by Dave Wilson
Mike Burrows is the best-known and
probably the foremost bicycle designer
in the world today. He is also one of
the top designers and builders of HPVs.
He has therefore done a great deal to
bring together two of the very different
branches of bicycles and bicycling and
to endow HPVs with respect from the
regular biking community. He is also
an everyday bicyclist and a racer in
his Windcheetah Speedy tricycle or his
wanted to look not only at bead reten-
tion but also at the effect of the ratio
of tire width to rim width (ATB tires
in particular are usually bulbous, hav-
ing a pear-shaped cross-section on what
seems like a small rim) and of tire-
sidewall stiffness. Andy Oury worked
on what the correspondents just quoted
thought was the most important factor,
bead retention.
THE EXPERIMENTS
We first thought that we could do a
highly controlled experiment by having
my troublesome bicycle wheel and tire,
held in a frame, running on the surface
of an inverted portable belt sander.
However, the tire did not display the
extraordinary alternating flops, left and
right, that had thrown me off my bike,
and that had prevented me even from
pushing the bike subsequently. Oury
found that, for the flopping behavior
to occur, he had to rig up a bike to
run along a simulated roadway with a
similar number of degrees of freedom
as has a bicycle when it is being ridden
(or pushed).
The simplest way of producing bead
retention on the shoulders of the wheel
rim after deflation seemed indeed for
them to be a tight fit. I have had tires
that could be stretched over the wheel
rims only with great difficulty. When
these were inflated, the tire beads
remained in the rim well until the
tube inflation pressure reached around
80% of normal full pressure. They then
snapped over the rim shoulders with
a satisfying crack. My experience fol-
lows that of Doug Milliken and Bill
Volk: I have never found tire instability
with tires that were a tight fit on the
rims, and which, therefore, did not flop
loosely around in the rim when they
became deflated. I confess that I can-
not remember if I have had a front-tire
blowout with a good-fitting tire. I would
certainly remember something like the
instability that made staying on the
three bikes mentioned above absolutely
impossible.
The tires that caused me the prob-
lems were exceedingly loose. This char-
acteristic made puncture repair almost
a pleasure, because one could get the
tires on and off without tire levers.
They were so loose, in fact, that cen-
tering them during subsequent inflation
became difficult: it was easy to produce
an eccentric rolling surface, even to
the extent of having the tube pop out
between tire and rim where the tire was
high. Oury built up the rim shoulders
using standard masking tape, and he
put on fifteen layers before the tires
were retained and the flat-tire flopping
was inhibited. His experiments there-
fore did a great deal to confirm the
premise: that a slack fit between tire
bead and wheel rim is the prime cause
of flat-tire instability and that a tight
fit will therefore provide a substantial
degree of safety in the event of a front-
tire blowout.
RECOMMENDATIONS
The International Standards Organi-
zation should form a committee of tire
and rim manufacturers to agree on
standards of rim diameter and shape
and of tire-bead diameters so that
a tight fit could be relied upon in
all circumstances. Then manufacturers
should agree to observe these stan-
dards.
Dave Wilson
<[email protected]>
*Oury, Andrew P. (1999). Run-flat perfor-
mance of bicycle tires and rims Thesis,
B.S.M.E., M.I.T., Cambridge MA.
Right: Cover of the latest paperback ver-
sion of this report on the reconstruction
and testing of a Greek trireme. The first
edition was published in 1986 (ISBN
0521564190) and as a textbook in 1990
(ISBN 0521311004). Hardcover edition of
the 2nd ed., ISBN 0521564190
From the book jacket: For this second edition, the text
has been recast and a number of substantive changes
have been made in the light of the sea trials and
new research. In addition, there is an entirely new chap-
ter which describes the trials of Olympias in detail,
reports the performance figures obtained, and outlines
the changes which the authors would wish to incorporate
into any second reconstruction. There are nineteen new
illustrations, including eleven photographs of Olympias at
sea demonstrating features of the design which could be
represented only by drawings in the first edition.
Figure 3. Tire beads retained: symmetric
tread
18 Number 51, Fall 2001 Human Power
GUEST EDITORIAL
YOUR NEXT VEHICLE: A VELOMOBILE?
Joachim Fuchs
Velomobiles are fully faired recum-
bent vehicles for everyday use. Many
people consider that they have the
potential to play an increasing role
within different types of human-pow-
ered vehicles. In addition, they could
give a positive contribution on our
future traffic. Or, more precisely: can
fully faired everyday recumbents
replace cars and normal bicycles? This
article gives a view over the recent
developments in Europe.
First of all, velomobiles are human-
powered vehicles that differ from
normal bicycles in function and
appearance. There are many types,
produced as prototypes and in small-
scale manufacturing. Velomobiles are
fully faired recumbent cycles that
are constructed for everyday use and
provide full rain protection. The fairing
also gives better protection from
accidents for the driver.
An important question is: Why should
I use a velomobile, and what are the
advantages compared to a bicycle on
the one hand, and a car on the other
hand?
An obvious example of the difference
between the rider of a velomobile and
that of a normal bicycle is that users
of velomobiles wear almost the same
clothes in summer and winter. This is
one main argument for velomobiles:
there is no need for a look outside in
the morning. No shapeless rain suits
hinder ones pedaling. In addition, both
women and men can ride in business
suits if they wish.
This implies that there must be good
ventilation, an important factor in velo-
mobile design. Because of the absence
of direct wind, adjustable air flaps are
integrated in the fairing. The air stream
within the fairing is moderate com-
pared with that on an unfaired bicycle.
Therefore, the rider learns to moder-
ate his or her own power. My own expe-
rience shows that one sweats less in a
well-ventilated velomobile even in sum-
mer. In contrast, on a normal bicycle
one is getting blown dry by the wind
and sweating starts intensively after
riding. This is unpleasant when riding
to work regularly. Properly mounted
air flaps within a fairing can avoid this
effectively.
When riding uphill, passive ventila-
tion does reach its limit, on a regular
the chapter on the future of bicycles.
Ive realized that just about everything
that I hope to see in future bikes, like
cantilever wheels that one can change
rapidly when one has a flat or when one
wants to put on a studded tire (as on the
day of writing), and all-enclosed trans-
missions, and disk brakes, have been
worked on by Mike Burrows. The man
is a master and his book is a must
read.
Dave Wilson
deep-section aero wheels, which can
have very stiff rims, and the need for
more-forgiving rims on all-terrain bikes,
and his frank statements on what he
doesnt like, are all high-value and high-
octane. Likewise his comments on sus-
pension, braking and monoblades are
pure common-sense that isnt as com-
mon as we would like.
As it happens, Im in what I hope are
the closing stages of writing the third
edition of Bicycling Science (with Jim
Papadopoulos), and I am working on
bicycle and in a velomobile, because
the speed of the vehicle is not enough
to produce a sufficient air flow. The
question is often asked: Is it possible
to ride uphill in a velomobile? Velo-
mobiles are around 15 per cent heavier
than upright bicycles if the rider is
included in both cases. The speed loss
uphill can therefore never be larger
than this 15 per cent. On small
or moderate gradients uphill, the
lower air resistance of the velomobile
compensates for this disadvantage.
Velomobiles normally have a smaller
effective frontal area (which governs
the air resistance). This is the reason
for the higher speeds that can be
reached with some velomobiles.
Higher speeds are attractive especially
for riders that are used to
physical exercise and have fun
riding with their own power.
Those people who like riding
at 1.53 m/s (510 mph) will
not feel a difference. With a
little more power input, riders
who are not very sportive
become astonished when they
can ride at 13 m/s, 30 mph,
for some time. This is indeed
possible with sportive velo-
mobiles.
There are, naturally, many
different kinds of velomobiles.
Most velomobiles are tricy-
cles. They are stable, anyone
can ride them immediately,
and they have good luggage capacity.
Two-wheelers are ridden by sportive
people because they can normally go
faster and can lean in turns. Examples
of such velomobiles in Europe are
Aeolos and Desira. In everyday use,
the handling is very important. Getting
in and out should not be hindered by
the fairing. This is the precondition
for switching from a bicycle to a velo-
mobile: it should be practicable for
short distances (buying bread rolls on
Sunday morning).
A velomobile that exhibits its advan-
tages only in rainy weather would not
find many users, because the addi-
tional place to park such a velomobile
is a problem at least in urban cities in
Europe. To some extent, one can say
that velomobiles combine the advan-
tages of cars and bicycles. As bicycles,
velomobiles can be used on roads
on which cars are banned. Often,
everyday distances can be covered
through a nice landscape whereas
car drivers have to use boring main
roads. Besides that, velomobiles are
economic even though they are expen-
sive when purchased. This is espe-
cially the case if velomobiles are often
used and if they replace other vehicles.
Compact velomobiles can be taken
along in a train with a bicycle compart-
ment, at least in some countries in
Europe. Some designs can be taken
apart to make them easier to stow,
which is necessary with most tricycles.
People who like to ride with other
(non-velomobile) riders should take
20 Number 51, Fall 2001 Human Power
A young velomobile enthusiast during a test...
Children have a lot of fun sitting in velomo-
biles even they cannot see through the wind-
shield!
Ratcatcher short-wheelbase recumbent
bike. Several years ago he was hired
by Giant of Taiwan, one of the largest
bicycle manufacturers in the world. His
influence is therefore already major and
is likely to increase.
Mikes book on bicycle design has
been eagerly awaited. When Open Road
Publishers failed recently we were con-
cerned that we would not get to see
it, but we are fortunate, at least on the
American continent, that AlpenBooks
has picked it up. It is a sturdily bound
paperback of 160 pages, on bright-white
stock, with some color centerfolds of
"Mikes favourite bikes. All the photo-
graphs are clear and good, B/W and
color, as are the diagrams. There are
also several excellent cartoons by Jo
Burt and Geoff Apps.
The book starts with a gracious fore-
word by Richard Ballantine, paying trib-
ute to Burrows many characteristics,
including some that he has recently
learned: diplomacy and gentle advo-
cacy, which increase his effectiveness
as something close to a revolutionary.
Then we plunge into what I can only
describe as pure Burrows: fifteen chap-
ters of Mikes strong views on every-
thing from ergonomics to monoblades
and cantilever wheels. They are well
written (or well edited by Tony
Hadland) and expressed with nice mod-
esty as well as pride in his many innova-
tions, which he often credits to others.
For instance, the monoblades and canti-
lever wheels he saw on an 1889 cross-
frame Invincible in a museum. (He
is also kind enough to state that he
wants his book to fit in the gap between
Richards Bicycle Book and Whitt and
Wilsons Bicycling Science. He suc-
ceeds superbly! He wanted no algebra
or equations, and he managed that.) He
apologizes that his book is written from
a British perspective. It is, but he gives
credit to non-Britons. The Giant com-
pany also comes out well.
Many of the topics that occupy much
discussion space on HPV and bicycling
mailing lists would be enlightened by
Burrows trenchant observations and
opinions. In discussing frame design he
draws a distinction between torsional
stiffness and vertical compliance that
makes a lot of sense. His guidance on
Human Power Number 51, Fall 2001 21
The variety of velomobiles indicates that there is still potential for further developments.
Different velomobiles present at meeting in Oktober
2000 in Germany. From front to rear: Leitra, Aeolos
and Cab-bike. In contrast to the other vehicles, Aeolos
(a development of the author) is a two-wheeler. Further
informations can be found at http://www.velomobile.de
into account that one can chat while
pedaling. This can also be useful
for communicating with other traffic
users, mostly car drivers. A properly
constructed velomobile can be pushed
along sidewalks and shopping malls.
(You will have a built-in shopping
cart!) Most enthusiasts first think of
rain protection when the talk is about
velomobiles. On the one hand, there
are sly unfaired riders who calculate
that it rains only a small amount of
time. On the other hand, in practice,
people who get wet once are more
likely to use the car next time.
To match the demands of practi-
cability, constructors have to design
their products with considerable skill.
Protection from cold wind in winter
time is as important as from rain.
On a normal bicycle, it is often hard
to choose the right clothes. After
commuting some time, one begins to
sweat under the warm clothes. Velo-
mobiles avoid this problem, because
one can adjust the air flow and do not
have to change clothes. And what is
the feeling when getting in a velomo-
bile? First of all, velomobiles are
quite narrow. This is a necessary prop-
erty, because velomobiles should be
built light in weight and compact
to consume only little space when
parking. The feeling in a velomobile
is individually quite variable. Some
elderly people feel ill at ease in the
fairing even if they dont touch it.
Others report that they feel safe and
secure in the fairing because of the
protection effect. The well-being is
further influenced by other factors.
The sight through the windscreen for
example should not be affected by
reflections. A velomobile should have
a low noise level inside the fairing.
All this contributes to the feeling that
is specific for velomobiles. Most test
riders get along quickly with the new
vehicle. The main advantage of an
ideal velomobile is that it is the
proper means of transportation in
most everyday situations. Thus,
partially faired vehicles with the head
outside the fairing have the disad-
vantage that the head might have to
face a very strong wind. Nevertheless,
some bicycle riders choose that kind of
recumbent vehicle, believing that they
have more advantages than upright
bicycles. Velomobiles moreover offer
a built-in rain protection, advanced
aerodynamics and a protection from
cold windand all that in one vehicle.
There are several velomobiles
commercially available. The first velo-
mobile to attain widespread use was
the Leitra. The Leitra follows the
classic concept with a lightweight steel
frame and a glass-fiber fairing fixed to
the frame. This offers the advantage
that there is less noise than in a
monocoque vehicle. Later velomo-
biles often use a construction that is
easier to realize. One example of that
kind is the Cab-bike. Such velomobiles
dont have a frame in its own sense.
Instead, the fairing forms a closed shell
with all components mounted to it.
Vehicles of that kind have fewer parts
and are cheaper to produce. But in
the case of damage, it is necessary
to repair it skillfully to ensure the
shell recovers its rigidity. There are
further aspects to take into account,
for example eye-level height, which
is important in urban traffic. Besides
the commercially available velomo-
biles there are some vehicles that
were either produced for personal use
or have at least the potential for a
commercial product. The inventors of
prototypes add to the diversity of
velomobiles. To give some examples:
Veleric, Hajen, Jouta, Desira, Pedicar,
Muscar. Each vehicle was constructed
for different purposes; the Desira even
exists in several versions.
Although velomobiles offer lots of
advantages, one should remember that
velomobiles serve a niche market. The
price of more than approx. US$5500.00
is far higher than that of most upright
bicycles. The breakthrough would be if
everyone could find a velomobile that
fits the demands of daily commuting.
Can you see yourself in a velomobile
soon?
REFERENCES
A lot of information can be found on
the internet:
General information: www.ihpva.org
www.velomobile.de This is an internet
platform for velomobiles that was
just started (please have a look on
it now and then to get current infor-
mation). The velomobiles mentioned
in this text are introduced or linked
there.
Several publications in the Proceedings
of the European Seminars On
Velomobile Design I- IV. Further
information at www.futurebike.ch
Printed papers:
Curneal, Steve, 1990. Omega: The evo-
lution of a recumbent. HPV News
Jan/Feb:1011.
Stuart, Bob. 1994. Coroplast HPV body
construction. HPV News Dec:1719.
Dovydenas, Vytas. 1990. Velomobile.
Berlin: Verlag Technik GmbH [ISBN
3-341-00790-3; originally published
in Lithuania and translated into
German; out of print]
Joachim Fuchs <[email protected]>
EDITORIALS
THE END OF A DREAM
My principal activity other than work
on Human Power seems to be trying
to finish (with Jim Papadopoulos) the
third edition of Bicycling Science. I
have been working on the chapter
about what we can expect and what
we might want in our future bicycles.
The easy way out was to refer readers
to Encycleopedia and Bike Culture
Quarterly and other publications of
Open Road. But the shocking news of
the bankruptcy and the laying off of all
employees of Open Road has just hit us.
It has seemed to be a miracle that the
company could do what it did: to pro-
duce (since 1993) a series of superbly
produced texts and magazines and vid-
eos on alternatives in cycling. Every
issue of everything it did was not only
a resource for the cycling enthusiast:
every photo was so beautifully done
and reproduced that each item of out-
put became a coffee-table book. Im
using that as a term of admiration, not
disparagement. Each publication could
be left on a table at a doctors office
and would be guaranteed to be looked
at with wonder by a wide range of peo-
ple. Thus it spread acceptance and even
respect for the more adventurous, and
the quirkier, human-powered vehicles.
We enthusiasts would seize each issue
of each series and be inspired by the
quality of the publication and by the
ingenuity of the subjects. We marveled
that this could be done without adver-
tisements of macho trucks and SUVs on
every other page. Open Road had been
going from strength to strength for the
better part of a decade, publishing in
English and German, with agents in
four countries, organizing Bike Culture
Weeks in its home territory in and near
York, UK, and, lately, publishing two
superb books.
I had thought that Open Road must
have an angel funder, in the way that
the early IHPVA had infusions for prizes
from Du Pont especially, but it seems
that there was none. The speed of the
collapse of Open Road, and the large
amount of debt at the end, are sadden-
ing and sobering. We in the new, reor-
ganized IHPVA are far less ambitious,
even timid by comparison, and yet we
are hanging by a slim financial thread.
The temptation to draw some parallels
is irresistible: if we want superb pub-
lications like those of Open Road
to continue, and the less-ambitious
but irreplaceable magazines such as
Recumbent Cyclist News (RCN),
Recumbent UK, and all the other publi-
cations of our national and local HPV
associations (in which we hope we
may include Human Power), we must
support them with subscriptions and
with the recruitment of others to join.
People like Jim McGurn and his asso-
ciates at Open Road performed the
miracles they did in the spirit of mis-
sionaries with a vision, at low or zero
pay. Many selfless people also invested
in a dream, and have lost all their
money. We give heartfelt thanks and
appreciation to all involved for their all-
too-short period of brilliance, one that
shone on us all. We hear that some
of the former staff have plans for new
publications to try to carry on the tradi-
tion, and we wish them god speed.
Dave Wilson
TIRESOME
Pneumatic tires were patented twice,
in 1845 by Thomson and in 1888 by
another Scot, Dunlop. (Patent proce-
dures can still be as capricious.) When
I was a child, motor-tire failures were
to be expected in regular driving.
Nowadays a flat on almost any motor
vehicle is, or was, very rare. Racers go
around the turns of Indianapolis and
the twists of European Grand Prix cir-
cuits at over three-hundred km/h, at
very high tire temperatures, with amaz-
ing reliability considering the condi-
tions. At one time the favorite tires at
Indy were Firestone. So how did it
come about that Firestone tires were
implicated in many failures in Ford
Explorer vehicles at far-lower speeds
and temperatures? How could Ford
design a vehicle that would roll over
after an event as expectable as a tire
failure? And how could Ford make a
vehicle (on which its profit margin is
allegedly very high) that, when it rolled,
had no inbuilt roll cage, so that it
crushed passengers still in the vehicle?
Tires have also been blamed for
the crash of the supersonic Concorde.
The investigators have tentatively
concluded that, during a take-off run,
one tire or pair of tires picked up a
piece of metal that was on the runway,
and either spun it off like a projectile
into a fuel tank, or spun off pieces of
tire that perforated the fuel tank(s).
This seemed to be a horrible piece of
bad luck, until reports were aired that
tires on Concordes had failed in similar
fashion more than once previously. So
had engineers or managers just wished
the problem wasn't going to recur?
An approximately similar number of
people died as allegedly did from the
Firestone-Ford tire problems.
In this issue of Human Power we
report on a problem with bicycle tires:
a flip-flop behavior that can throw rid-
ers suddenly off their machines when
a front tire deflates. It appears to be
caused simply by poor fits of tires on
rims. If this is so, it could be solved
quickly by industry agreement on the
dimensions of rims and tires, spurred
possibly by government specifications.
We dont know how many lives have
been lost from this unnecessary series
of failures. Bicycle accidents are not
taken seriously enough to be investi-
gated in depth. There has been no out-
cry. Your editors letters to the U.S.
Consumer Product Safety Commission
and to several industry organizations
have remained unanswered.
Remedies for bicyclists have the
same status as so-called orphan
drugs. These drugs are not developed
for fatal but relatively rare diseases
because drug companies see insuf-
ficient profit. Is the bicycle-tire-rim
case a situation where industry is
not being sued enough? The much-
maligned product-liability lawyers can
correct serious deficiencies in industry
responses, or lack of responses, to
shoddy practice.
Dave Wilson
Human Power Number 51, Fall 2001 23
HUMAN POWER PUBLISHING
RECORD, 19952000
Human Power 11:4 (Fall/Winter
199495)
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1996)
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Human Power 13:1 (Fall 1997)
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Volume 13:3 (Summer/Fall 1998)
In 1998 we moved to a simpler
numbering system for Human Power,
since we are not able to publish on a
regular, pre-defined schedule.
Adding up all the issues we could
find back to issue 1:1, we numbered
the next issue #46. After a long-time
member noticed that we had left out
a number, we re-numbered that winter
199899 issue #47.
Thus, for 1999 and 2000, we pub-
lished the following:
Human Power 48 (Summer 1999)
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We expect to publish at least two
issues of Human Power in 2001 and
have already begun work on Human
Power 52.
22 Number 51, Fall 2001 Human Power
International Human
Powered Vehicle
Association
IHPVA
PO Box 1307
San Luis Obispo, CA 93406 USA
http://www.ihpva.org