Mechanical Engineering
Mechanical Engineering
Note: Students will be allowed to use Non-Programmable scientific calculator. However, sharing of calculator will not be
permitted. Duration of theory as well as practical exams time is three hrs for all courses except ME-205E for which it is
4 hrs.
II
Note: Students will be allowed to use Non-Programmable Scientific Calculator. However, Sharing of calculator will not be
permitted.
III
Scheme of Examination
th
B. Tech 5 Sem (Mechanical Engineering)
Note: Students will be allowed to use Non-Programmable scientific calculator. However, sharing of calculator will not be permitted.
Duration of theory as well as practical exams time is three hrs for all courses.
IV
Scheme of Examination
th
B. Tech 6 Sem (Mechanical Engineering)
Note: Students will be allowed to use Non-Programmable scientific calculator. However, sharing of calculator will not be permitted.
Duration of theory as well as practical exams time is three hrs for all courses except ME-310E.for which it is 4 hrs.
V
Scheme of Examination
B. Tech 7th Sem (Mechanical Engineering)
Under ME-411E Some of the students may be evaluated in 7th semester and remaining in 8th Sem. Marks will be added in 8th Sem.
* Refer List of Elective I and II
VI
Scheme of Examination
th
B. Tech 8 Sem (Mechanical Engineering)
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT-I
Meaning of social change, nature of social change, theories of social change. The direction of
social change, the causes of social change, the process of social change. Factors of social
change – the technological factors, the cultural factors, effects of technology on major social
institutions, social need of status system, social relations in industry.
UNIT-II
Meaning of Industrial Economic, Production Function, its types, Least Cost Combination,
Law of Variable Proportion, Laws of Return – Increasing, Constant & Diminishing.
Fixed & variable costs in short run & long run, opportunity costs, relation between AC &
MC, U-shaped short run AC Curve.
Price & Output Determination under Monopoly in short run & long run. Price
Discrimination, Price Determination under Discriminating Monopoly. Comparison between
Monopoly & Perfect Competition.
UNIT – III
Meaning of Management, Characteristics of Management, Management Vs. Administration,
Management – Art, Science & Profession, Fayol’s Principles of Management.
Personnel Management – Meaning & Functions, Manpower – Process of Manpower
Planning, Recruitment & Selection – Selection Procedure.
Training – Objectives & Types of Training, Various Methods of Training. Labour Legislation
in India – Main provisions of Industrial disputes Act 1947;
UNIT – IV
Marketing Management – Definition & Meaning, Scope of Marketing Management,
Marketing Research – Meaning, Objectives.
Purchasing Management – Meaning & Objectives, Purchase Procedure, Inventory Control
Techniques.
Financial Management – Introduction, Objectives of Financial decisions, Sources of Finance.
TEXT BOOKS :
1. “Modern Economic Theory” Dewett, K.K., S. Chand & Co.
2. “Economic Analysis” K.P. Sundharam & E.N. Sundharam (Sultan Chand &
Sons).
3. “Micro Economic Theory” M.L. Jhingan (Konark Publishers Pvt. Ltd.).
4. “Principles of Economics” M.L. Seth (Lakshmi Narain Aggarwal Educational
Publishers – Agra).
5. “An Introduction to Sociology”, D.R. Sachdeva & Vidya Bhusan.
6. “Society – An Introductory Analysis”, R.M. Maclver Charles H. Page.
7. “Principles and Practices of Management : R.S. Gupta; B.D. Sharma; N.S. Bhalla;
Kalyani.
REFERENCE BOOKS
1. “Organization and Management : R.D. Aggarwal, Tata McGraw Hill.
2. Business Organization and Management : M.C. Shukla
2
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT – I
Fourier Series : Euler’s Formulae, Conditions for Fourier expansions, Fourier expansion of
functions having points of discontinuity, change of interval, Odd & even functions, Half-
range series.
Fourier Transforms : Fourier integrals, Fourier transforms, Fourier cosine and sine
transforms. Properties of Fourier transforms, Convolution theorem, Perseval’s identity,
Relation between Fourier and Laplace transforms, Fourier transforms of the derivatives of a
function, Application to boundary value problems.
UNIT-II
Text Book
1. Higher Engg. Mathematics : B.S. Grewal
2. Advanced Engg. Mathematics : E. Kreyzig
Reference Book
1. Complex variables and Applications : R.V. Churchil; Mc. Graw Hill
2. Engg. Mathematics Vol. II: S.S. Sastry; Prentice Hall of India.
3. Operation Research : H.A. Taha
4. Probability and statistics for Engineer : Johnson. PHI.
3
Sessional : 50 Marks
L T P Theory : 100 Marks
3 1 - Total : 150 Marks
Duration of Exam. : 3 hrs.
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
Unit I
Ideal and Real Gases: Concept of an Ideal Gas, Basic Gas Laws, Characteristic Gas
Equation, Avagadro’s law and Universal Gas Constant, P-V-T surface of an Ideal Gas.
Vander Waal’s Equation of state, Reduced Co-ordinates, Compressibility factor and law of
corresponding states. Mixture of Gases, Bass, Mole and Volume Fraction, Gibson Dalton’s
law, Gas Constant and Specific Heats, Entropy for a mixture of Gases.
Unit II
First Law of Thermodynamics: Energy and its Forms, Energy and 1st law of
Thermodynamics, Internal Energy and Enthalpy, 1st Law Applied to Non-Flow Process,
Steady Flow Process and Transient Flow Process, Throttling Process and Free Expansion
Process.
Second Law Of Thermodynamics: Limitations of First Law, Thermal Reservoir Heat Source
and Heat Sink, Heat Engine, Refrigerator and Heat Pump, Kelvin- Planck and Clausius
Statements and Their Equivalence, Perpetual Motion Machine of Second Kind. Carnot Cycle,
Carnot Heat Engine and Carnot Heat Pump, Carnot’s Theorem and its Corollaries,
Thermodynamic Temperature Scale.
Unit III
Entropy: Clausius Inequality and Entropy, Principle of Entropy Increase, Temperature
Entropy Plot, Entropy Change in Different Processes, Introduction to Third Law of
Thermodynamics.
Availability, Irreversibility and Equilibrium: High and Low Grade Energy, Availability and
Unavailable Energy, Loss of Available Energy Due to Heat Transfer Through a Finite
Temperature Difference, Availability of a Non-Flow or Closed System, Availability of a
Steady Flow System, Helmholtz and Gibb’s Functions, Effectiveness and Irreversibility.
Unit IV
Pure Substance: Pure Substance and its Properties, Phase and Phase Transformation,
Vaporization, Evaporation and Boiling , Saturated and Superheat Steam, Solid – Liquid –
Vapour Equilibrium, T-V, P-V and P-T Plots During Steam Formation, Properties of Dry,
4
Wet and Superheated Steam, Property Changes During Steam Processes, Temperature –
Entropy (T-S) and Enthalpy – Entropy (H-S) Diagrams, Throttling and Measurement of
Dryness Fraction of Steam.
Thermodynamic Relations: T-Ds Relations, Enthalpy and Internal Energy as a Function of
Independent Variables, Specific Heat Capacity Relations, Clapeyron Equation, Maxwell
Relations.
Text Books:
1. Engineering Thermodynamics – C P Arora, Tata McGraw Hill
2. Engineering Thermodynamics – P K Nag, Tata McGraw Hill
Reference Books :
1. Thermal Science and Engineering – D S Kumar, S K Kataria and Sons
2. Engineering Thermodynamics -Work and Heat transfer – G F C Rogers and Maghew
Y R Longman
5
L T P Sessional : 50 Marks
3 1 - Theory : 100 Marks
Total : 150 Marks
Duration of Exam. : 3 Hrs.
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
Unit 1
Simple stresses & strains : Concept & types of Stresses and strains, Polson’s ratio,
stresses and strain in simple and compound bars under axial loading, stress strain diagrams,
Hooks law, elastic constants & their relationships, temperature stress & strain in simple &
compound bars under axial loading, Numerical.
Compound stresses & strains: Concept of surface and volumetric strains, two
dimensional stress system, conjugate shear stress at a point on a plane, principle stresses &
strains and principal- planes, Mohr’s circle of stresses, Numerical.
Unit II
Shear Force & Bending Moments : Definitions, SF & BM diagrams for cantilevers,
simply supported beams with or without over-hang and calculation of maximum BM & SF
and the point of contraflexture under (i) concentrated loads, (ii) uniformly distributed loads
over whole span or a part of it, (iii)combination of concentrated loads and uniformly
distributed loads, (iv) uniformly varying loads and (v) application of moments, relation
between the rate of loading, the shear force and the bending moments, Problems.
Torsion of circular Members : Torsion of thin circular tube, Solid and hollow circular
shafts, tapered shaft, stepped shaft & composite circular shafts, combined bending and
torsion, equivalent torque, effect of end thrust. Numericals.
Unit III
Bending & shear Stresses in Beams: Bending stresses in beams with derivation &
application to beams of circular, rectangular, I,T and channel sections, composite beams,
shear stresses in beams with derivation combined bending torsion & axial loading of beams.
Numericals.
Columns & Struts: Column under axial load, concept of instability and buckling,
slenderness ratio, derivation of Eulers formulae for the elastic buckling load, Eulers, Rankine,
Gordom’s formulae Johnson’s empirical formula for axial loading columns and their
applications, eccentric compression of a short strut of rectangular & circular sections,
Numerical.
Unit IV
Slope & Deflection : Relationship between bending moment, slope & deflection,
Mohr’s theorem, moment area method, method of integration, Macaulay’s method,
calculations for slope and deflection of (i) cantilevers and (ii) simply supported beams with or
without overhang under concentrated load, Uniformly distributed loads or combination of
concentrated and uniformly distributed loads, Numerical.
6
Fixed Beams: Deflections, reactions and fixing moments with SF & BM calculations
& diagrams for fixed beams under ( I) concentrated loads, (ii) uniformly distributed load and
(iii) a combination of concentrated loads & uniformly distributed load.
Text Books:
Reference Books :
Unit I
Introduction to BIS Specification SP : 46 – 1988 Code of Engineering drawing –
Limits, fits and Tolerance ( Dimensional and Geometrical tolerance ) , Surface finish
representation.
Gear : Gear terminology, I.S. convention , representation of assembly of spur gears,
helical gears, bevel gears , worm and worm wheel.
Unit II
Orthographic view from isometric views of machine parts / components.
Dimensioning , Sectioning. Exercises on Coupling , Crankshaft , pulley , piston and
Connecting rod , Cotter and Knuckle joint. Riveted Joint and Welded Joint.
Unit III
Assembly drawing with sectioning and bill of materials from given detail drawings of
assemblies : Lathe Tail stock , machine vice , pedestal bearing , Steam stop valve , drill
jigs and milling fixture.
Text Books:
1. Machine Drawing by N D Bhat and V M Panchal, Charotar Publishing House
2. A Text Book of Machine Drawing : P S Gill , Pub.: S K Kataria & Sons
Reference Books :
1. A Text Book of Machine Drawing : Laxmi narayana and Mathur,
Pub. : M/s. Jain Brothers, New Delhi.
2. Machine drawing : N Sidheshwar, P Kannaieh V V S Sastry
Pub.: Tata Mc Graw –Hill Publishing Ltd.
3. Machine drawing : R B Gupta Satya Prakashan
Suggested reading:
1. Manufacturing science: Ghosh and Malik, E.W. Press
2. Principles of metal cutting: Sen and Bhattacharya, New Central Book.
3. Metal cutting principles: Shaw, MIT Press Cambridge
4. Manufacturing analysis: Cook, Adisson-Wesley
5. Modern machining processes: Pandey and Shan, Tata McGraw Hill Publications
NOTE: In the semester examination, the examiner will set 8 questions in all, at least
one question from each unit, and students will be required to attempt only 5 questions.
10
Note: Any 8 experiments from the above list and other 2 from others (developed by
institute) are required to be performed by students in the laboratory.
11
List of Experiments
Note: Any 8 experiments from the above list and other 2 from others developed by
institute ) are required to be performed by students in the laboratory.
12
List of Experiments:
1. To study the Brinell hardness testing machine & perform the Brinell hardness test.
2. To study the Rockwell hardness testing machine & perform the Rockwell
hardness test.
3. To study the Vickers hardness testing machine & perform the Vickers hardness
test.
4. To study the erichsen sheet metal testing machine & perform the erichsen sheet
metal test.
5. To study the Impact testing machine and perform the Impact tests (Izod &
Charpy).
6. To study the Universal testing machine and perform the tensile test.
7. To perform compression & bending tests on UTM.
8. To perform the sheer test on UTM.
9. To study the torsion testing machine and perform the torsion test.
10. To draw shear Force, Bending Moment Diagrams for a simply Supported Beam
under Point and Distributed Loads.
11. To determine Mechanical Advantage and Efficiency of Single and Double
Purchase Winch Crab.
12. To determine Mechanical Advantage and Efficiency of Worm and Worm Wheel.
13. To determine Mechanical Advantage, Efficiency of Simple and Compound Screw
Jack.
14. To find Moment of Inertia of a Fly Wheel.
Note: Any 8 experiments from the above list and other 2 from others (developed by
institute) are required to be performed by students in the laboratory.
13
UNIT I
Kinematics of Machine Tools.
Drives in machine tools for rotation movement, stepped and step less drives, mechanical and
hydraulic drives, Individual and group drives, selection of extreme values of spindle speed on
a lathe, principle of stepped regulation, Layout of spindle speeds. A.P., G.P. and Logarithmic
progressions, Kinematics advantage of G. P. for gear box design, selection of common ratio,
Number of steps in a given speed range, design of all geared head stock.
UNIT II
Manufacturing Methods
Characteristics of turret Lathes, turret-indexing mechanism, tooling equipment for turrets,
tool Layout or turrets. Classification of gear production methods, gear generation, gear
hobbling gear shaping, gear finishing methods; shaving, burnishing grinding, Lapping gear
shaping, gear finishing methods; shaving, burnishing grinding, honing.
UNIT III
Unconventional Machining Processes & Press Working Tools
Need for unconventional processes, Ultrasonic machining, electrochemical machining,
electrochemical grinding, Laser beam machining their process parameters, principle of metal
removal, applications advantages and limitations.
Introduction, classifications of presses and dies, hear, action in die cutting operations, center
of pressure, mathematical calculation of center of pressure, clearances, cutting forces, punch
dimensioning.
UNIT IV
Machine Tools Vibration and Dynamometry
Introduction, effects of vibration no-machine tools, cutting conditions, work piece and tools
life, source of vibration, machine tool chatter, Need for measuring forces, basic requirements
of measuring techniques, design requirements of dynamometers, 3-divisional turning
dynamometer and its calibration, drill dynamometers.
Suggested reading:
1. Manufacturing science: Ghosh and Malik, E.W. Press
2. Principles of metal cutting: Sen and Bhattacharya, New Central Book.
3. Metal cutting principles: Shaw, MIT Press Cambridge
4. Manufacturing analysis: Cook, Adisson-Wesley
5. Modern machining processes: Pandey and Shan, Tata McGraw Hill Publications
14
Unit I
Crystallography: Review of crystal structure, space lattice, crystal planes and crystal
directions, co-ordination number, number of atoms per unit cell, atomic packing factor,
Numericals related to crystallographic Imperfection in metal crystals: Crystal imperfections
and their classifications, point defects, line defects, edge & screw dislocations, surface
defects, volume defects & effects of imperfections on metal properties.
Unit II
Solid solutions and phase diagram: Introduction to single and multiphase solid solutions and
types of solid solutions, importance and objectives of phase diagram, systems, phase and
structural constituents, cooling curves, unary & binary phase diagrams, Gibbs’s phase rule,
Lever rule, eutectic and eutectoid systems, peritectic and peritectoid systems, iron carbon
equilibrium diagram and TTT diagram. Heat Treatment: Principles, purpose, classification of
heat treatment processes, annealing, normalizing, stress relieving, hardening, tempering,
carburizing, nitriding, cyaniding, flame and induction hardening. Allotropic transformation of
iron and steel, Properties of austenite, ferrite, pearlite, martensite.
UNIT III
Deformation of Metal: Elastic and plastic deformation, mechanism of plastic deformation,
twinning, conventional and true stress strain curves for polycrystalline materials, yield point
phenomena, strain ageing, work hardening, Bauschinger effect, season cracking. Recovery,
re-crystallization and grain growth. Failures of metals: Failure analysis, fracture, process of
fracture, types of fracture, fatigue, characteristics of fatigue, fatigue limit, mechanism of
fatigue, factors affecting fatigue.
UNIT IV
Creep & Corrosion: Definition and concept, creep curve, mechanism of creep, impact of time
and temperature on creep, creep fracture, creep testing and prevention against creep.
Corrosion: Mechanism and effect of corrosion, prevention of corrosion. Plastic, Composite
and Ceramics: Polymers, formation of polymers, polymer structure and crystallinity,
polymers to plastics types, reinforced particles-strengthened and dispersion strengthened
composites. Ceramic materials: Types of ceramics, properties of ceramic, ceramic forming
techniques, mechanical behavior of ceramic.
Text Books:
1. Elements of Material Science and Engineering: VanVlack, Wesley Pub. Comp.
2. Material Science - Narula, Narula and Gupta. New Age Publishers
Reference Books:
1. Material Science & Engineering –V. Raghvan, Prentice Hall of India Pvt. Ltd, New Delhi
2. Text Book of Material Science & Metallurgy – O.P. Khanna, Dhanpat Rai & Sons
3. Material Science & Engineering-an Introduction-Callister;W.D.John Wiley & Sons., Delhi.
4. Engineering Materials: Kenneth G. Budinski, Prentice Hall of India, New Delhi
15
Unit I
Fluid Properties and Fluid Statics: Concept of fluid and flow, ideal and real fluids, continuum
concept, properties of fluids, Newtonian and non-Newtonian fluids. Pascal’s law, hydrostatic
equation, hydrostatic forces on plane and curved surfaces, stability of floating and submerged
bodies, relative equilibrium. Problems. Fluid Kinematics: Eulerian and Lagrangian
description of fluid flow; stream, streak and path lines; types of flows, flow rate and
continuity equation, differential equation of continuity in cylindrical and polar coordinates,
rotation, vorticity and circulation, stream and potential functions, flow net. Problems.
Unit II
Fluid Dynamics: Concept of system and control volume, Euler’s equation, Bernoulli’s
equation, venturimeter, orifices, orificemeter, mouthpieces, kinetic and momentum
correction factors, Impulse momentum relationship and its applications. Problems.Potential
Flow: Uniform and vortex flow, flow past a Rankin half body, source, sink, source-sink pair
and doublet, flow past a cylinder with and without circulation. Problems.
UNIT III
Viscous Flow: Flow regimes and Reynold’s number, Relationship between shear stress and
pressure gradient, uni-directional flow between stationary and moving parallel plates,
movement of piston in a dashpot, power absorbed in bearings. Problems. Flow Through
Pipes: Major and minor losses in pipes, Hagen-Poiseuilli law, hydraulic gradient and total
energy lines, series and parallel connection of pipes, branched pipes; equivalent pipe, power
transmission through pipes. Problems.
UNIT IV
Boundary Layer Flow: Boundary layer concept, displacement, momentum and energy
thickness, von-karman momentum integral equation, laminar and turbulent boundary layer
flows, drag on a flat plate, boundary layer separation and control. Streamlined and bluff
bodies, lift and drag on a cylinder and an airfoil, Problems. Turbulent Flow: Shear stress in
turbulent flow, Prandtl mixing length hypothesis, hydraulically smooth and rough pipes,
velocity distribution in pipes, friction coefficients for smooth and rough pipes. Problems.
Text Books:
1. Fluid Mechanics – Streeter V L and Wylie E B, Mc Graw Hill
2. Mechanics of Fluids – I H Shames, Mc Graw Hill
References Books:
1. Introduction to Fluid Mechanics and Fluid Machines – S.K. Som and G. Biswas,
TMH
2. Fluid Mechanics and Fluid Power Engineering – D.S. Kumar, S.K. Kataria and Sons
3. Fluid Mechanics and Machinery – S.K. Agarwal, TMH, New Delhi
NOTE: In the semester examination, the examiner will set 8 questions, at least Two
question from each unit, and students will be required to attempt only 5 questions one
from each unit.
17
UNIT II
Types of gears, terminology, condition for correct gearing, cyclical and involutes profiles of
gear teeth, pressure angle, path of contact, arc of contact, Interference, undercutting,
minimum number of teeth, number of pairs of teeth in contact, helical, spiral, worm and
worm gear, bevel gear. Gear trains; simple, compound, reverted, and epicyclical, Solution of
gear trains, sun and planet gear, bevel epicyclical gear, compound epicyclical gear, pre-
selective gear box, differential of automobile, torque in gear taints.
UNIT III
Types of brakes, friction brakes, external shoe brakes, band brakes, band and block brakes,
internal expanding shoe brake, dynamometers; absorption, and tensional. Types of governors;
watt, Porter, Proell, spring loaded centrifugal, Inertia,, Sensitiveness, Stability, Isochronism’s,
Hunting, Effort and power of governor, controlling force, Static and dynamic balancing of
rotating parts, balancing of I. C. Engines, balancing of multi-cylinder engine; V-engines and
radial engines, balancing of machines.
UNIT IV
Gyroscope, Gyroscopic couple and its effect on craft, naval ships during steering, pinching
and rolling, Stability of an automobile (2-wheeers), Introduction, open and closed lop control,
terms related to automatic control, error detector, actuator, amplification, transducers, lag in
responses, damping, block diagrams, system with viscous damped output, transfer functions,
relationship between open –loop and closed loop transfer function.
Suggested reading:
1. Theory of machines: S. S. Rattan, Tata McGraw Hill Publications.
2. Theory of Mechanism and Machines: Jagdish Lal, Metropolitan Book Co.
3. Mechanism synthesis and analysis: A.H. Soni, McGraw Hill Publications.
4. Mechanism: J.S. Beggs.
5. Mechanics of Machines: P.Black, Pergamon Press.
6. Theory of Machines: P.L.Ballaney, Khanna Publisher.
18
List of Experiments:
1. To determine the coefficient of impact for vanes.
2. To determine coefficient of discharge of an orificemeter.
3. To determine the coefficient of discharge of Notch ( V and Rectangular types).
4. To determine the friction factor for the pipes.
5. To determine the coefficient of discharge of venturimeter.
6. To determine the coefficient of discharge, contraction & velocity of an orifice.
7. To verify the Bernoullis Theorem.
8. To find critical Reynolds number for a pipe flow.
9. To determine the meta-centric height of a floating body.
10. To determine the minor losses due to sudden enlargement, sudden contraction and
bends.
11. To show the velocity and pressure variation with radius in a forced vertex flow.
Note:
1. At least ten experiments are to be performed in the semester.
2. At least eight experiments should be performed from the above list. Remaining two
experiments may either be performed from the above list or designed & set by the
concerned institute as per the scope of the syllabus.
19
L T P Sessional : 50 Marks
- - 4 Practical/Viva : 50 Marks
Total : 100 Marks
Duration of Exam : 4 Hrs
List of Experiments:
Introduction to milling machines its types functions applications etc.
1. Practice of slab milling on milling machine.
2. Practice of slotting on milling machine.
3. To cut gear teeth on milling machine using dividing head.
4. Introduction to gear hobber, demonstration of gear hobbing and practice.
5. Introduction to various grinding wheels and demonstration on the surface grinder.
6. Introduction to tool and cutter grinder and dynamometer.
7. Study the constructional detail and working of CNC lathes Trainer.
8. To carry out welding using TIG/MIG welding set.
9. Introduction, demonstration & practice on profile projector & gauges.
10. To make a component on lathe machine using copy turning attachment.
11. To cut external threads on a lathe.
12. To cut multi slots on a shaper machine.
13. To perform drilling and Boring operation on a Component.
Note: At least eight experiments should be performed from the above list. Remaining
two experiments may either be performed from the above list or designed & set by the
concerned institute as per the scope of the syllabus.
20
LIST OF EXPERIMENT
1. To determine experimentally, the moment of inertia of a flywheel and axle
compare with theoretical values.
2. To find out critical speed experimentally and to compare the whirling speed of a
shaft with theoretical values.
3. To find experimentally the Gyroscopic couple on motorized gyroscope and
compare with applied couple.
4. To perform the experiment of balancing of rotating parts and finds the unbalanced
couple and forces.
5. To determine experimentally the unbalance forces and couples of reciprocating
parts.
6. To calculate the torque on a planet carrier and torque on internal gear using
epicyclic gear train and holding torque apparatus.
7. To study the different types of centrifugal and inertia governors and demonstrate
any one.
8. To study the automatic transmission unit.
9. To study the differential types of brakes.
10. To find out experimentally the corolis component of acceleration and compare
with theoretical values.
Note: At least eight experiments should be performed from the above list. Remaining
two experiments may either be performed from the above list or designed & set by the
concerned institute as per the scope of the syllabus.
21
UNIT II
Mixture requirements for various operating conditions in S.I. Engines; Elementary
carburetor, Calculation of fuel air ratio; The complete carburetor; Requirements of a diesel
injection system; Type of injection system; Petrol injection; Requirements of ignition system;
Types of ignition systems, ignition timing; Spark plugs.
S.I. engines; Ignition limits; Stages of combustion in S. I. Engines; Ignition lag; Velocity of
flame propagation; Detonation; Effects of engine variables on detonation; Theories of
detonation; Octane rating of fuels; Pre-ignition; S.I. engine combustion chambers. Stages of
combustion in C.I. Engines; Delay period; Variables affecting delay period; Knock in C.I.
Engines; Cetane rating; C.I. Engine combustion chambers.
UNIT III
Functions of a lubricating system, Types of lubrication system; Mist, Wet sump and dry sump
systems; Properties of lubricating oil; SAE rating of lubricants; Engine performance and
lubrication; Necessity of engine cooling; Disadvantages of overcooling; Cooling systems;
Air-cooling, Water-cooling; Radiators.
Performance parameters; BHP, IHP, Mechanical efficiency; Brake mean effective pressure
and indicative mean effective pressure, Torque, Volumetric efficiency; Specific fuel
consumption (BSFG, ISFC); Thermal efficiency; Heat balance; Basic engine measurements;
Fuel and air consumption, Brake power, Indicated power and friction power, Heat lost to
coolant and exhaust gases; Performance curves;
UNIT IV
Pollutants from S.I. and C.I. Engines; Methods of emission control, Alternative fuels for I.C.
Engines; The current scenario on the pollution front.
Working of a single stage reciprocating air compressor; Calculation of work input;
Volumetric efficiency; Isothermal efficiency; Advantages of multi stage compression; Two
stage compressor with inter-cooling; Perfect inter cooling; Optimum intercooler pressure;
Rotary air compressors and their applications; Isentropic efficiency.
Brayton cycle; Components of a gas turbine plant; Open and closed types of gas turbine
plants; Optimum pressure ratio; Improvements of the basic gas turbine cycle; Multi stage
compression with inter-cooling; Multi stage expansion with reheating between stages;
Exhaust gas heat exchanger; Application of gas turbines.
22
Recommended books
Internal combustion engine by Ramalingam scitech publication
Internal combustion engine by Ganeshan TMG
Internal combustion engine by Mathur & Sharma
Heat power engineering by Dr. V.P. Vasandhani & Dr. D.S. Kumar
NOTE: In the semester examination, the examiner will set 8 questions in all, at least
two question from each unit, and students will be required to attempt only 5 questions,
at least one from each unit.
23
Recommended books
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Properties: Chemical, Physical, Mechanical and Dimensional; Ferrous metals, Non-ferrous
metals, Plastics, Composite materials etc.; Selection of Engineering Materials.
Design methodology; Design criterion based on fracture; Deformation and elastic stability
design stresses; Factor of safety; Significant stress and significant strength; Stresses-
concentration; Causes and mitigation; Endurance limit; Effect of concentration; Notch
sensitivity; Size and surface finish; Goodman diagram; Gerber’s parabola and Soderberg line.
UNIT II
Supports and retainment of rotating assemblies; manufacturing considerations of design,
design of castings and weldments.
Riveted joints for boiler shell according to I. B. R.; riveted structural joint; and riveted joint
with eccentric loading; Types of welded joints; strength of welds under axial load; Welds
under eccentric loading; Designation of various types of bolts and nuts, Design of bolted
joints, Bolts of uniform strength, Bolted joints with eccentric loads, Design of Keys, Cotter
joint and knuckle joints.
UNIT III
Design of shafts subjected to pure torsion; Pure bending load; Combined bending and torsion;
Combined torsion; Bending and axial loads.
Introduction, hand and foot levers, cranked lever, lever for a lever safety valve, Bell crank
lever. Miscellaneous levers.
UNIT IV
Types of shaft couplings, Design of sleeve or muff coupling; Flange coupling and bush type
flexible couplings.
Introduction, Design of circular, oval shaped and square flanged pipe joints.
Function, types of power screws, stresses in screws, design calculations.
References and text books:
Design of machine element By Bhandari
Machine design by Malvee and Hartmann, CBS publication
Machine design by Sharma and Aggarwal
PSG Design Data Book by PSG College of Engg PSG Publication
Machine Design an integrated Approch Robert l Norton, prentice hall
Fundamental of machine component design R.C Juvinnal, Johan wiley& sons
28
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Introduction; classification of boilers; comparison of fire tube and water tube boiler; their
advantages; description of boiler; Lancashire; locomotive; Babcock; Wilcox etc.; boiler
mountings; stop valve; safety valve; blow off valve; feed check etc.; water level indicator;
fusible plug; pressure gauge; boiler accessories; feed pump; feed water heater; preheater;
superheater; economizer; natural draught chimney design; artificial draught; stream jet
draught; mechanical draught; calculation of boiler efficiency and equivalent evaporation(no
numerical problem)
UNIT II
Carnot cycle; simple and modified Rankine cycle; effect of operating parameters on rankine
cycle performance; effect of superheating; effect of maximum pressure; effect of exhaust
pressure; reheating and regenerative Rankine cycle; types of feed water heater; reheat factor;
binary vapour cycle.
Simple steam engine, compound engine; function of various components.
UNIT III
Function of steam nozzle; shape of nozzle for subsonics and supersonics flow of stream;
variation of velocity; area of specific volume; steady state energy equation; continuity
equation; nozzle efficiency; critical pressure ratio for maximum discharge; physical
explanation of critical pressure; super saturated flow of steam; design of steam nozzle.
Advantage of steam condensation; component of steam condensing plant; types of
condensers; air leakage in condensers; Dalton’s law of partial pressure; vacuum efficiency;
calculation of cooling water requirement; air expansion pump.
UNIT IV
Introduction; classification of steam turbine; impulse turbine; working principal;
compounding of impulse turbine; velocity diagram; calculation of power output and
efficiency; maximum efficiency of a single stage impulse turbine; design of impulse turbine
blade section; impulse reaction turbine; working principle; degree of reaction; parsons
turbine; velocity diagram; calculation of power output; efficiency of blade height; condition
of maximum efficiency; internal losses in steam turbine; governing of steam turbine.
Text Books :
Reference Books :
1. Applied Thermodynamics for Engineering Technologists – T D Eastop and A
McConkey, Pearson Education
2. Heat Engineering – V P Vasandani and D S Kumar, Metropolitan Book Co Pvt Ltd
29
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
30
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
32
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
33
(a) Refrigeration
UNIT I
Basics of heat pump & refrigerator; Carnot’s refrigeration and heat pump; Units of
refrigeration; COP of refrigerator and heat pump; Carnot’s COP; ICE refrigeration;
evaporative refrigeration; refrigeration by expansion of air; refrigeration by throttling of gas;
Vapor refrigeration system; steam jet refrigeration; thermoelectric cooling; adiabatic
demagnetization.
Basic principles of operation of air refrigeration system, Bell-Coleman air refrigerator;
advantages of using air-refrigeration in aircrafts; disadvantages of air refrigeration in
comparison to other cold producing methods; simple air refrigeration in air craft; simple
evaporative type air refrigeration in aircraft; necessity of cooling the aircraft.
UNIT II
Simple Vapor Compression Refrigeration System; different compression processes( wet
compression, dry or dry and saturated compression, superheated compression); Limitations of
vapour compression refrigeration system if used on reverse Carnot cycle; representation of
theoretical and actual cycle on T-S and P-H charts; effects of operating conditions on the
performance of the system; advantages of vapour compression system over air refrigeration
system.
Methods of improving COP; flash chamber; flash inter cooler; optimum interstate pressure
for two stage refrigeration system; single expansion and multi expansion processes; basic
introduction of single load and multi load systems; Cascade systems.
Basic absorption system; COP and Maximum COP of the absorption system; actual NH3
absorption system; functions of various components; Li-Br absorption system; selection of
refrigerant and absorbent pair in vapour absorption system; Electro refrigerator; Comparison
of Compression and Absorption refrigeration systems; nomenclature of refrigerants; desirable
properties of refrigerants; cold storage and ice-plants.
b) Air conditioning
UNIT III
Difference in refrigeration and air conditioning; Psychometric properties of moist air (wet
bulb, dry bulb, dew point temperature, relative and specific humidity of moist air,
temperature of adiabatic saturation); empirical relation to calculate Pv in moist air.
Psychometric chart, construction and use, mixing of two air streams; sensible heating and
cooling; latent heating and cooling; humidification and dehumidification; cooling with
dehumidification; cooling with adiabatic humidification; heating and humidification; by-pass
factor of coil; sensible heat factor; ADP of cooing coil; Air washer.
UNIT IV
Classification; factors affecting air conditioning systems; comfort air-conditioning system;
winter air conditioning system; summer air-conditioning system; year round air conditioning.
unitary air-conditioning system; central air conditioning system; room sensible heat factor;
Grand sensible heat factor; effective room sensible heat factor.
34
Inside design conditions; comfort conditions; components of cooling loads; internal heat
gains from (occupancy, lighting, appliances, product and processes); system heat gain (supply
air duct, A.C. fan, return air duct); external heat gain (heat gain through building, solar heat
gains through outside walls and roofs); solar air temperature; solar heat gain through glass
areas; heat gain due to ventilation and infiltration.
Transport air conditioning; evaporative condensers, cooling towers; heat pumps.
Suggested Reading
1. Tribology an Introduction - By Sushil Kumar Srivastava
2. Introduction to Tribology of Bearings- By B.C. Majumdar ; A.H.Wheeler
3. Principles of Tribology – By J. Halling, Macmillan
4. Mechanics and Chemistry in Lubrication- By Dorinson and Ludema , Elsevier
5. Friction and wear of Materials- By E. Robinowicz, Johan Wiley
6. Principles of Lubrication-By A. Cameron, Longmans
36
UNIT II
Damped free vibration, undamped and damped forced vibrations, Vibrating isolation,
Vibrating instruments.
Undamped free vibration ,Principle modes , Influence coefficients, Coordinate coupling,
Orthogonality, Vibration absorbers.
UNIT III
Geometric method, Stability of equilibrium points, Method of harmonic balance.
Influence coefficients, Dunkerleys equation, Matrix iteration, Holzer method, Rayleigh
method, and Rayleigh-Ritz method.
UNIT IV
Transverse vibration of strings, Longitudinal vibrations of bars, Lateral vibration of beams,
Torsional vibration of circular shafts, Whirling of shafts.
Introduction, Method of Laplace transformation and response to an impulsive output,
response to step-input, pulse-input, and phase plane method.
Suggested Reading:
CAD/CAM theory & practice (Ibrahim Zeid)
CAD/CAM (Groover & Zimmer)
Numerical control and computer aided manufacturing by RAO and Tiwari, TMG
39
SUGGESTED READING:
Design of Machine Elements Bhandari TMH
Machine Design Sharma Aggarwal Katson Publishers
PSG Design Data Book PSG College of Engg PSG Publication
Machine Design an integrated Approach Robert l Norton, prentice hall
Fundamental of machine component design R.C Juvinnal, Johan wiley& sons
40
List of Experiments
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
41
LIST OF EXPERIMENT:
1. To study undamped free vibrations of equivalent spring mass system and determine
the natural frequency of vibrations
2. To study the free vibration of system for different damper settings. Draw decay curve
and determine the log decrement and damping factor. Find also the natural frequency
3. To study the torsional vibration of a single rotor shaft system and to determine the
natural frequency.
4. To determine the radius of gyration of given bar using bifilar suspension.
5. To verify the dunker ley’s rule
6. To study the forced vibration of system with damping. Load magnification factor vs.
Frequency and phase angle vs frequency curves. Also determine the damping factor.
7. To study the pressure distribution of a journal bearing using a journal bearing
apparatus.
8. To determine the rate of wear of a metallic pin from the plot of displacement vs time
curves by using friction and wear monitor apparatus.
9. To determine abrasion index of a material with the help of dry abrasion test rig.
10. To evaluate the load wear index and the weld point of a lubricant with the help of a
four ball stream pressure tester.
11. To determine the two frequencies of torsional spring type double pendulum &
compare them with theoretical values.
12. To determine the radius of gyration of a compound pendulum.
13. To determine the radius of gyration of disc using trifilar suspension.
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
42
List of Experiments
UNIT I
Brakes:
Functions and methods of operation, Brake efficiency. Elementary theory of shoe brake,
brake shoe adjustments, A modern rear-wheel brake, Disc brakes, Brake linkages, Leverage
and adjustment of the brake linkage, Servo- and power-operated brakes, Vacuum brake
operation,' Hydraulic Brakes-constructional details and working, Bendix Hydrovac, Direct-
action vacuum servos, Power-operated brakes, A dual power air brake system,
Suspension system
Suspension principles, Road irregularities and human susceptibility, Suspension system,
Damping, Double tube damper, Single tube damper, Lever arm type damper, Springs-Leaf
springs, Coil and torsion springs, variable rate springs, Composite leaf springs, Rubber
springs, Air springs, Adjustable and self-adjusting suspensions, Interconnected suspension
system, Interconnected air and liquid suspensions, Independent suspension system,
Different independent suspension layouts, McPherson strut type, Rear suspension-live
axle, McPherson strut rear suspension.
UNIT IV
Steering Mechanism
Steering geometry, Castor, Camber, Kingpin inclination, Combined angle, Toe-in,
Steering system-basic aims, Ackerman linkage, Steering linkages for independent
suspension, Center point steering, Costarring or trailing action, Cornering power, Self-
righting torque, Steering characteristics-over steer and under steer, Axle beam, Stub-axle
construction, Steering column, Reversible and irreversible steering, Rack-and-pinion steering
mechanism, Effect of toe-in on steering, Power steering, Vickers System.
Recent trends in automobile engineering
Multi fuel automobiles, Automobiles running on alternate sources of energy, Emission
control through catalytic converter, Double catalytic converter, Aspects of pollution control in
Automobiles.
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Introduction:
Definition, application of measurement instrumentation, functional elements’ of a
generalized measuring system, measuring standards, types of measurement, types of input to
measuring instruments and instrument system, classification of measuring instruments,
merits and demerits of mechanical measuring systems, comparison of mechanical measuring
system with electrical measuring systems, calibration.
Introduction, types of error, types of uncertainties, propagation of uncertainties in
compound quantity, Static performance parameters: accuracy, precision, resolution, static
sensitivity, linearity, hysteresis, dead band, backlash, and drift., sources of error,
selection of a measuring instruments, mechanical and electrical loading,
UNIT II
Fundamentals of dynamic characteristics, generalized mathematical model of
measuring systems, types of input, dynamic performance parameters: dynamic error, speed of
response etc, dynamic response of a first order mechanical systems with different inputs e.g.
step, ramp, sinusoidal and impulse input
Introduction, types of measuring data, statistical attributes, various method of
presentation, estimation of presentation and uncertainties, confidence level, precision and
statistical treatments of single and multi sample type experimental data, Chauvenet's
criteria of rejecting a dubious data, curve fitting, best linear calibration and its precision,
significant figures and rounding off. Overall uncertainty estimation of measuring systems,
common sense approach, and engineering applications.
UNIT III
Introduction, primary function, classification, electrostatic transducers: principle theory,
types, advantages, and limitations, Fixed contact mechano-resistive transducers:
classification, and uses, Metallic resistance strain gauge: types, construction theory of
operation, Adhesive: property, selection criteria, mounting of strain gauges, Mathematical
analysis of ballast and DC Wheatstone bridge circuits
Characteristic and comparison of ballast and DC Wheatstone bridge circuits, temperature
effects and their compensation
Measurement of load, force, and thrust using resistant strain gauges, Elastic load cells,
proving rings, fluid pressure measurement in pipe and containers, using strain gauges,
Measuring of torque in transmission shaft under axial and bending loads in varying ambient
conditions.
UNIT IV
Introduction, classification of control systems, control system terminology,
servomechanism, process control and regulators, Manual and automatic control systems,
physical systems and mathematical models, linear control systems, Laplace transform,
transfer function, block diagram, signal flow graphs, system stability, Time and frequency
domain.
46
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Quality-Basic Concepts: Issues in Quality, factors affecting quality, creating quality by
design, product development cycle, economics of quality, Various definitions, ISO
definition of quality and its meanings, and various phases till TQM and its meaning to
industries, customers and employees, contribution of quality gurus etc. towards quality
concepts. Total Quality Management: its scope, application and implementation. Quality
Circle: its objectives, structure and techniques. Variability concept in manufacturing-cycle,
fishbone diagrams, charts in time philosophy
UNIT II
Basic statistical concepts, various types of distributions, General theory X and R chart.
Decision preparatory to the control charts. Trial control limits. Selection of subgroups.
Charts with variable subgroups, Reject and Revoke, limits for average on X charts, modified
control limits, specification limits, practical limitations. Control charts for fraction
defectives, calculation and plotting of control limits, sensitivity of p chart, applications.
Control charts for Defects, difference between defect and defective, calculation and plotting
of control limits, applications, pi charts and u charts, plotting of charts. Tests of various
control charts. Process capability- inherent and potential capability.
UNIT III
Purpose of Acceptance by Attributes, Single sampling plans. O.C. curve, selection of sampling
plans, Acceptance number, Type A and Type B, O.C. curves, Double sampling plan and
its analysis, Multiple and sequential sampling, A.O.Q.L, Acceptance sampling plans under
risk. Design of various sampling plans, Dodge-Roming type system for acceptance sampling
by attributes (use of various tables). Determination of process average, Acceptance sampling
by variables.
UNIT IV
Control of reliability, factors affecting reliability, pattern of failure, mean time to failure,
Fundamental of statistical concepts, consideration of reliability in series and parallel
system, effect of redundancy and reliability, method of reliability evaluation,
reliability optimization, Availability and Maintainability, means to improve
reliability, reliability control during manufacture.
List of Experiments
1. Study of a strain gage based cantilever beam and measurement of strain
on the beam
2. Study of a LVDT and measurement of linear displacement
3. Study of an inductive pick up and measurement of linear displacement
4. Study of a LDR and measurement of linear displacement
5. Study of capacitive pick up and measurement of angular displacement
6. Study of temperature transducers and measurement of temperature of fluid
7. Study of a LVDT (strain gage based) and measurement of linear
displacement.
8. Study of a torque pick up and measurement of torque .
9. Study of a pressure pick up and measurement of pressure of fluid.
10. Study of load cell and measurement of load with load cell
11. Study of non-contact type speed pick up and measurement of rotational
speed
12. Comparison of sensitivity of thermocouple, thermister and RTD
Note: Total Ten experiments must be performed. At least eight experiments should be
performed from the above list. Remaining two experiments may either be performed
from the above list or outside the list.
49
The students expected to take up a project under the guidance of teacher from the college.
The project must be based on mechanical engineering problems, which can be extended up to
the full academic session. The students may be asked to work individually or in a group not
more than four students in a group. Viva- voce must be based on the preliminary report
submitted by students related to the project.
50
P/D Total
2 2 Sessional: 50 marks
Note: The seminar will continue in eighth semester and will be evaluated in eighth
semester.
51
Student will submit summer training (about 8 weeks’ industrial training) report for his/her
assessment.
52
ELECTIVE – I
(For Mechanical Engineering Students)
ELECTIVE - II
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Hot machining, Machining of Plastics, Unit heads, Plastics cooling, electro forming,
Surface Cleaning and Surface Treatments, Surface Coatings, Paint Coating and Slushing,
Adhesive Bonds, Adhesive Bond Joints, Adhesives, Surface Coating for Tooling, Graphite
Mould Coating, Vacuum Mould Process.
Introduction, Types of Composites materials, Agglomerated Materials, Reinforced
materials, Laminates, Surface Coated Materials, Production of Composite Structures,
Fabrication of particulate composite Structures, Fabrication of reinforced Composite,
Fabrication of Laminates, Machining, Cutting and Joining of Composites.
UNIT II
Introduction, Polymers, Polymerization, Addition of Polymers, Plastics, Types of plastics,
Properties of Plastics, Processing of Thermoplastic Plastics, Injection Moulding,
Extrusion Process, Sheet forming processes, Processing of Thermosetting Plastics,
Compression Moulding, Transfer Moulding, Casting of Plastics, Machining of plastics,
other processing methods of plastics
Introduction, casting, thread chasing, Thread Rolling, Die Threading and Tapping, Thread
Milling, Thread Measurement and Inspection
UNIT III
Theoretical basis of metal forming, classification of metal forming processes, cold
forming, hot working, Warm working, Effect of variables on metal forming processes,
Methods of analysis of manufacturing processes, Open Die forging, Rolling Power
Rolling, Drawing, Extrusion.
UNIT IV
Definition, Cost accounting or costing, Elements of costing, cost structures, Estimation of cost
elements, Methods of estimating, Data requirements of cost estimating, Steps in making cost
estimate, Chief factors in cost estimating, Numerical examples, calculation of machining
times, Estimation of total unit time.
54
1. Principles of Manufacturing
- By J.S.Campbell, Tata McGraw-Hill
2. Production Engineering Sciences
- By Pandey and Sinh Standard Pub.
3. A text book of Production Technology
- By P.C. Sharma S.Chand & Company.
4. Manufacturing Materials and Processes
- By Lindberg Prentice Hall
5. A text book of Production Engineering
- By P.C. Sharma S.Chand & Company.
55
UNIT I
Basic Concept, Historical background, Engineering applications, general description,
Comparison with other methods.
Need for weighted-integral forms, relevant" mathematical concepts and formulae, weak
formulation of boundary value problems, variational methods, Rayleigh-Ritz method, and
weighted residual approach.
UNIT II
Model boundary value problem, finite element discretization, element shapes, sizes and
node locations, interpolation functions, derivation of element equations, connectivity,
boundary conditions, FEM solution, post-processing, compatibility and
completeness requirements, convergence criteria, higher order and isoparametric
elements, natural coordinates, Langrange and Hermite polynomials.
UNIT III
External and internal equilibrium equations, one-dimensional stress-strain relations, plane
stress and strain problems, axis-symmetric and three dimensional stress-strain problems, strain
displacement relations, boundary conditions, compatibility equations, computer programs.
UNIT IV
Variational approach, Galerkin approach, one-dimensional and two-dimensional steady-state
problems for conduction, convection and radiation, transient problems.
In viscid incompressible flow, potential function and stream function formulation,
incompressible viscous flow, stream function, velocity-pressure and stream function-
vorticity formulation, Solution of incompressible and compressible fluid film lubrication
problems
NOTE:
1. The Instructor of the course may cover the use of software MATHEMATICA, in
the tutorial class.
2. In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5
questions, selecting at least one from each unit.
Unit I
Interpolation and Curve Fitting : Lagrangian Polynomials, Divided differences, Interpolating
with a cubic spline, Bezier Curves and B-Spline Curves, Polynomial approximation of
surfaces, Least Square approximations, Flow Chart for Computer Programmes.
Unit II
Solving Non-Linear Equations: Bisection Method, Linear Interpolation Methods, Newton’s
Methods, Muller’s Methods, Fixed-point Iteration Method, Flow Chart for Computer
Programmes.
Solving Sets of Equations: The Elimination Method, Gauss and Gauss Jordan Methods, Other
Direct Methods, Iterative Methods, The Relaxation Methods, Flow Chart for Computer
Programmes.
Unit III
Numerical Differentiation and Integration: Derivatives from difference tables. High Order
Derivative, Extra-polation Techniques. The Trapezoidal Rule, Simpson’s Rules. Flow Chart
for Computer Programmes.
Numerical Solution of Ordinary Differential Equations: The Taylor-Series Method, Euler and
modified Euler-Methods, Range-Kutta Methods, Miline’s Method. The adams-Moulton
Method, Convergence Criteria, Errors and error Propagation. Flow Chart for Computer
Programmes.
Unit IV
Boundary-Value and Characteristic- Value Problems: The Shooting Method, Rayleigh-Ritz
Method, Collocation Method, Galerkin Method, The Power Method for Eigenvalues by
Iteration. Flow Chart for Computer Programmes.
Numerical Solution of Partial Differential Equations: (A) P.D.equation representation as a
difference equation, Iterative Methods for Laplace’s Equation. The Possion Equation,
Derivative Boundary Conditions. ( B) The Crank- Nicolson Method for Parabolic Partial
Differential Equations. Flow Chart for Computer Programmes.
Text Books :
1. Applied Numerical Analysis by Curtis f. Gerald and Patrick O. Wheatley – Published
by Addison Wesley.
2. Introductory Methods of Numerical Methods – S.S. Sastry, PHI, New Delhi.
Reference Books :
1. MATHEMATICA – A system for doing mathematics by Computer by Wolfram,
Stephen – Published by Addition – Wesley.
2. Applied Numerical Methods by Camahan, Brice,Et.al, Published by Wiley, New
York.
57
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
Unit - I
Introduction, units, thermodynamics concepts for control mass analysis flow
dimensionality and average velocity comment on entropy-pressure energy equation.
The stagnation concept, stagnation pressure, energy equation, momentum equation
problems.
Introduction, Objectives, speed of propagation of pressure front, Mach Number,
sonic velocity, field due to a moving source of disturbance, mach cone mach, angle
equation for a perfect gas in terms of mach. number. h. s.& t. s. diagram problems.
UNIT II
Introduction, adiabatic flow with and without losses, the reference concept, isentropic tables,
conversant & divergent nozzles, diffuser performance, frictional effects on nozzle flow
problems.
Introduction, shock analysis-general fluid, working equations for perfect gas, normal-shocks
tables, shocks in nozzles, supersonic wind tunnel operation, thermodynamic directions of a
normal shock, Rankins-Hugoniat relation, strength of shock, operation of nozzles, problems.
UNIT III
Introduction, normal shocks tangential velocity superposition -oblique shocks,
oblique-shocks, analysis, oblique-shock tables and charge, boundary conditions of flow
direction, boundary condition of pressure equilibrium, introduction to Prandtl Mayer
expansion, problems.
Introduction, analysis for general fluid, working equations for a perfect gas, reference
state and fanno tables, application, correlation with shocks, friction chocking, Rayleigh
flow. Analysis for a general fluid, working equations for a perfect gas reference state and
Rayleigh tables, applications, correlation with shocks, thermal shocking, and summary
problems
UNIT IV
Introduction, Brayton cycle, propulsion engines. thrust power and efficiency, thrust
consideration power consideration, power conskloiftlion and efficiency consideration,
open Brayton cycle for propulsion systems, turbojet, turbo propulsion, ram jet, pulse jet,
numerical.
Text Books:
1. Fundamentals of Gas Dynamics- YAHA, S.M. TMI-I, India.
2. Fluid Mechanics-A.K. Mohanty, Prentice Hall of India.
Reference Books:
1. Fundamentals of Fluid Mechanics- YUAN, S.W. Prentice Hall of India.
2. Fundamentals of Gas Dynamics - Robert D. Zucker, Met tire Publication.
3. Gas Dynamics -E-., Radha Krishnan, prentice Hall of India.
4. Gas Dynamics Vol. -I Zucrotuf, Wiley.
5. Gas Dynamics - Shapiro Wiley.
59
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Definition and classification, Corking and auxiliary motion in m/c tools, parameters of
working motion, machine tool drive, selection of electric motor, hydraulic and
mechanical transmission and their elements, general requirement of m/c tool design.
Engineering design process for m/c tool, and techno-economical consideration for design
of new m/c tool.
Aims, stepped and stepless speed regulation, design of speed and feed gear box, m/c tool
drives using multiple speed motors, gear box kinematics design, gearing diagram, no. of
teeth, no. of teeth on gears in the gear train, classification speed and feed boxes, numerical
problems.
UNIT II
Function and requirements, design criteria, criteria of selection of materials, static arid
dynamic stiffness, profiles for m/c tool structure, stiffness, design procedure for m/c
tool structure, numerical problems.
Function and types, profiles, material and clearance in slide ways, analysis of design of slide
ways for wear and stiffness design of hydrostatic guide ways, aerostatic slide ways and
antifriction guide or sliding friction power screws for wear, strength, friction bucking
stability design of rolling friction, power screw for stiffness, numerical problems.
UNIT III
Function and requirements, material for spindle, effect of m/c tool compliance on machining
accuracy, design of spindles for bending, permissible deflection strength, optimum
spacing for spindle support, antifriction and different types of sliding bearings and their
general characteristic, air lubricated bearing, numerical problems.
UNIT IV
Equivalent Elastic System (EES), general procedure for accessing dynamic stability of EES
cutting process closed loop system dynamic characteristics of elements, systems, EES and
culling process, stability analysis, forced vibration of machine tools.
Function requirements and classification, control system for forming and auxiliary motion,
manual control systems, ergonomic considerations, automatic control systems and
adaptive control system.
Text Books:
Machine Tool Design & Numerical Control by N.K. Mehta, Published by TMH.
Production Technology by R.K. Jain, Published by Khanna Publishers.
References Books:
1. Design of M/c Tool by S.K. Basu, Allied Publisher, New Delhi.
2. Principles of M/c Tool by Ballacharya A. and Sen. G.C., Published by New Central
Book Agency, Calcutta.
3. Machine Tool Design -Vol-IV- by Acherkean N., Published by Mir Publication.
4. Design principles of Metal Cutting Machine Tools by Koenigsberyer F.,
Published by Pergrnan Press, Oxford.
60
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT-I
Introduction and Essential of Fluid Mechanics and Meat Transfer Fundamentals and
scientific principles of renewable energy resources, technical and social implications,
Bernoulli's, equation, conservation of momentum, viscosity, turbulence, friction and pipe
flow, heat circuit analysis and terminology, conductive, convective and radiative heat
transfers, properties of transparent materials, heat transfer by mass transport, multimode
heat transfer and circuit analysis, problems.
UNIT-II
Extraterrestrial solar radiation, components of radiation, geometry of earth and sun,
geometry of collector arid the solar beam, effects of earth's atmosphere, measurements of
solar radiation, calculation of heat balance for a solar collector, type of water heaters,
selective surfaces, crop heaters, space heating, space cooling, water desalination, solar
ponds, solar concentrators, electric power system, problems.
Introduction, the silicon p-n junction, photon absorption solar radiation input,
photovoltaic circuit properties and loads, limits to cell efficiency, solar cell construction
type and adaptations of photovoltaic, other types of photoelectric and thermo electric
generation, problems.
UNIT III
Principles of hydro power, assessing the resource for small installations, an impulse
turbine, reaction turbines, hydro electric systems, the hydraulic rain pump, wind turbine
types and terms, linear momentum and basic theory, dynamic matching, steam tube
theory, characteristics of the wind, power extraction by a turbine, electricity generation,
mechanical power, problems.
Introduction, tropic level photosynthesis, photosynthesis at the plant level,
thermodynamic considerations, photosynthesis, molecularlevel photosynthesis,
synthetic photosynthesis, bio fuel classification, bio-mass production for energy
farming, direct combustion for heat, pyrolysis (destructive distillation), alcoholic
fermentation, anaerobic digestion for bio-gas, agrochemical fuel extractions, problems.
UNIT IV
Introduction, wave motion, wave energy and power, ;wave patterns, devices, the causes of
tides, enhancement of tides flow power, tidal range power, world range power sites,
problems.
Principles of Ocean Thermal Energy Conversion (OTEC), heal exchangers, pumping
requirements, other practical considerations, introduction to geothermal energy,
geophysics, dry rock and hot aquifer analysis, harnessing geothermal resources,
problems.
61
Text Books:
UNIT I
UNIT II
Types of insulations, vacuum insulation: gas filled powders and fibrous materials, solid
forms, comparison of various insulating materials.
UNIT III
UNIT IV
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Methods of prediction: comparison of experimental investigation Vs theoretical
calculation; Mathematical description of physical phenomena; significance of governing
differential equations; the general form of governing differential equation.
Classification of problems: Physical classification: Equilibrium problems and Marching
problems; Mathematical classification: Elliptic, parabolic and hyperbolic partial
differential equations; Nature of co-ordinates; one way and two-way co-ordinates; Proper
choice of co-ordinates.
UNIT II
The concept of discretisation; Finite differences; Taylor series formulation; Finite
difference discretisation of ordinary and partial derivatives; Truncation error, round-off
error, discretisation error; Consistency and stability of numerical schemes; Variation
formulation; Method of weighted Residuals, control volume formulation.
UNIT III
Steady one- dimensional Conduction, The inter-face conductivity, Non linearity, Source-Term
Linearization, Types of Boundary Conditions. Unsteady one-dimensional Conduction:
Explicit, Crank-Nicolson and Fully Implicit scheme's Discretisation of two and three-
dimensional problems, Stability analysis.
UNIT IV
Steady one dimensional convection and diffusion, The up wind scheme, Generalized
Formulation, Discretisation equation for two and three dimensional problems, The outflow
Boundary condition, false Diffusion.
Basic difficulty, Vorticity Based methods, Representation of the continuity equation,
the staggered grid: the momentum equations, the pressure velocity corrections, and
SIMPLE algorithm.
Reference and Text Books:
1. Computational Fluid Dynamics
- By Anderson, McGraw-Hill
2. Numerical Heat Transfer and fluid flow
- By Patankar, McGraw-Hill
65
UNIT I
What is Mechatronics? A measurement system with its constituent elements, open and
closed loop systems, sequential controllers, micro processor based controllers, the
Mechatronics approach.
A review of displacement, position velocity, motion, force fluid pressure, liquid flow,
liquid level, temperature, light sensors/along with performance terminology, selection of
sensors, input data by switches, signal conditioning, brief review of operational amplifier,
projection, filtering, wheat stone bridge, digital signals, multiplexers, data acquisition,
digital signal processing, pulse modulation, data presentation systems, displays, data
presentation elements, magnetic recording, data acquisition systems, testing £
calibration, problems.
UNIT II
Pneumatic and hydraulic systems, directional control valves, valve symbols, pressure
control valves, cylinder sequencing, process control valves, rotary actuators,
mechanical systems -types of motion, kinematic chains, cams, gear trains, Ratchet &
Pawl, belt and chain drives, bearings, mechanical aspects of motor selection, electrical
systems, mechanical and solid state switches, solenoids, D.C. & A.C moto4rs, stepper
motors, problems.
UNITIII
Continuous and discrete process- lag, steady state error, control modes, two step mode,
proportional mode-electronic proportional controllers, derivative control- proportional
plus derivative control, integral control-proportional plus integral control, PID controller-
operational amplifier PID circuits, digital controllers -implementing control modes,
control system performance, controller tuning, process, reaction method and ultimate
cycle method, velocity control, adaptive control, problems.
Scale, a pick and place robot, automatic camera, engine management system and bar code
recorder.
UNIT IV
A review of number systems and logic gates, Boolean algebra, Karnaugh maps, sequential
logic basic structure of programmable logic controllers, input/output processing, programming
mnemonics; timest, internal relays and counters, master and jump controls, data handling,
analog input/output, selection of a PLC, PROBLEMS.
Control, microcomputer structure, micro-controllers, applications, programming languages,
instruction sets, assembly language programs, subroutines, Why C Language? A review of
program structure, branches, loops, arrays, pointers, examples of programs, interfacing,
input/output, interface requirements. Peripheral interface adapters, serial communication
interface, examples of interfacing, problems.
Text Book:
1. Mechatronics by W. Bolton, published by Addition Wesley.
66
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Definition and concept, Importance of economics for engineers, present value and future
value, Wealth, Goods, Wants, Value and price, capital, money, utility of consumer and
producer goods.
Introduction, Elements of cost, Prime cost, Overhead, Factory cost, Total cost, Selling price,
Nature of cost, Types of cost.
Definition and concept, Causes of depreciation, Methods of calculating depreciation.
UNIT II
Introduction, Nature of selection problem, Nature of replacement problem, Replacement
of items which deteriorate, Replacement of machines whose operating cost in crease with
time and the value of money also changes with time, methods used in selection of investment
and replacement alternatives.
Entrepreneurship, Role of Entrepreneur in Indian economy, Characteristics of an
entrepreneur, Types of entrepreneurs, some myths and realities about entrepreneurship
UNIT III
Introduction, Role and scope of small scale industries, concept of small scale and ancillary
industrial undertakings, How to start a small scale industry, Steps in launching own venture,
procedure for registration of small scale industries, various developmental agencies-their
functions and role in industrial and entrepreneurship development, Infrastructure facilities
available for entrepreneurship development in India.
Introduction, Requirement of a good product design, product development approaches,
Product development process, Elements of concurrent engineering, quality function
development, Rapid prototyping, Various controlling agencies involved -their role and
formalities for getting clearance before starting individual venture
UNIT IV
Financial concept for small-scale industries, financial requirements Financial support
programmer of banks, government financial agencies, Hire-purchase facilities alternate
sources of finance. The modern concept of marketing, Definitions, functions and principle
of marketing, marketing research, Advertising, Market survey, Pre-feasibility and
feasibility of project. Identification and evaluation of business opportunity, risk
involved =and preparation of business plan. Tools for evaluation of techno economic
feasibility project report, SWOT analysis
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Conventional and non-conventional sources of energy; Importance of electrical energy;
Geothermal power plants; Tidal power plants; Windmills; Solar power plants; Direct
energy conversion systems; Energy sources in India; Recent developments in power plants.
Hydrology: rainfall, runoff, hydrographs, flow duration curves; Site selection for hydro
power plants; Classification of hydro power plants; Storage type hydro power plant and its
operation; Estimation of power availability; Selection of water turbines; Combination of
hydro power plants with steam plants; advantages and disadvantages of hydro power plants.
UNIT II
Analysis of steam power cycles for power plant application; High pressure boilers- La-
Mont boiler, Benson boiler, Loeffler boiler; Velox boiler; Super pressure steam power
plants; Economizers; Air-preheaters; Super heaters and reheaters; Feed water heaters.
General layout of thermal power plant; Site selection for thermal power plant; Coal as
fuel, classification of coals, analysis of coal; Coal handling; Dead and live storage;
Combustion of coal: coal burning methods, overfeed stokers, underfeed stokers, pulverized
fuels and burners. Ash handling and disposal; Dust collectors. Heat balance sheet for thermal
power plants.
Introduction; Field of use; Outline of diesel electric power plant; Different systems of diesel
power plant; Supercharging of diesel engines; Performance of diesel power plant; Advantages
and disadvantages of diesel plants over thermal power plants.
UNIT III
Elements of plant; Thermal refinements; Performance of plants; Gas turbine characteristics;
Comparison with other plants; Combined steam and gas turbine power plants.
Basic theory and terminology; Nuclear fission and fusion processes; Fission chain
reaction; Moderation; Fertile materials; Nuclear fuels; General components of nuclear
reactor; Different types of reactors; Breeder reactors; Nuclear power plants in India;
Disposal of nuclear waste.
UNIT IV
Introduction; Load curves; Different terms and definitions; Effects of variable loads on
power plant design and operation
Cost of electrical energy; Selection of type of generation; selection of generating equipment;
performance and operating characteristics of power plants; Load division among
generators; Tariffs methods for electrical energy.
UNIT I
Development of operations Research, characteristics and scope of operations Research,
operations Research in Management, Models in operations Research, Model Formulation,
Types of mathematical models, Limitations of operations Research.
L.P. models, simplex method, the algebra of simplex method. (Minimization and
Minimization problems), The big M method, post optimality analysis, essence of duality
theory, Application of sensitivity analysis.
UNIT II
Introduction to model, matrix terminology, Formulation and solution of Transportation model
(least cost method, Voyel's Approximation method), Least time transportation problem,
Assignment problems.
Introduction to net work logic, Numbering of events (Fulkersen Rule), PERT calculations -
Forward path, back-ward path. Slack, probability, comparison with PERT, Critical path,
Floats. Project cost, crashing the net work, updating (PERT and CPM).
UNIT III
Introduction, applications of simulation, advantages and limitations of simulation technique,
generation of random numbers, Time-flow mechanism, simulation languages.
Steps in decision theory approach, Decision Machinery environment, Decision machining
under certainty and uncertainty, Decision machining under condition of risk, Decision trees,
Minimum enchained criteria, Advantages and limitations of decision tree solutions, post
optimality
Definition of arguments models, comparison with transport model, Mathematical
representation of assignment model, Formulation and solution of argument models, variation
of the argument model, Alternate optimal solutions
UNIT IV
Introduction, Applications of queuing Theory, Waiting time and idle time costs, single
channel queuing theory and multi channel queuing theory with Poisson. arrivals and
exponential services, Numerical on single channel and multi channel queuing theory.
Theory of games, competitive games, Rules and Terminology in game Theory, Rules for game
theory- saddle point, dominance, mixed strategy (2 x2 games) , mixed strategy (2 x n games or
m x 2 games), mixed strategy (3 x3 games), two person zero sum games, n-person zero sum
games.
Reference and Text Books:
1. Introduction to operation research- By Hillier and Lieberman, McGraw-Hill
2. Operations Research - By P.K. Gupta and D.S. Hira
3. Linear Programming -By N.P. Loomba
69
ELECTIVE - IV
Elective –III & IV will be offered as departmental elective for Mechanical Engineering
Students.
72
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Unconventional machining processes, Rapid prototyping processes, their classification,
considerations in process selection.
Ultrasonic Machining
Elements of process, design of cutting tool, metal removal mechanism, effect of parameters,
economic considerations, limitations and applications, surface finish.
UNIT II
Electrochemical Machining
Elements of process, process chemistry, metal removal mechanism, tool design, accuracy,
surface finish and work material characteristics, economics advantages, limitations and
applications, Electrochemical grinding, debarring and honing, Chemical machining.
Electric Discharge Machining
Principle and mechanism of metal removal, generators, electrode feed control, electrode
material, tool electrode design, EDM wire cutting, surface finish, accuracy and applications.
UNIT III
Jet Machining
Principal and metal removal mechanism of abrasive and water jet machining, process
variables, design of nozzle, advantages, limitations and applications.
Plasma arc machining, Electron beam machining, laser beam machining, their
principles and metal removal mechanism, process parameters, advantages and limitations,
applications.
UNIT IV
Rapid Prototyping
Fundamentals, process chain, physics of processes, principles and process mechanism of
SLA, SGC, LOM, FDM and SLS processes, their advantages and limitations, applications of
RP processes, RP data formats, STL file format, STL file problems, STL file repair, other
translators and formats.
Rapid Tooling Process
Introduction, fundamentals, classification, indirect RT processes, Principles of Silicone
Rubber Molding, Epoxy Tooling, Spray Metal Tooling, Pattern for Investment Casting,
Vacuum Casting, and Vacuum forming processes, direct RT processes, Shape
Deposition manufacturing, their advantages, limitations and applications.
Reference and Text Books:
1. Modern machining processes -By P.C. Pandey and M.S. Shan, 1 Ml I.
2. Machining Science -By Ghosh and Mallik, Affiliated East West
3. Nontraditional Manufacturing processes -By G.F. Benedict, Maicel Dekker.
4. Advanced Methods of Machining -By J.A. McGeongh, Chapman and Hall.
5. Electrochemical Machining of Metals -By Rurnyantsev & Davydov, Mir Pub.
6. Rapid prototyping: Principles and applications in Manufacturing
73
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Automation and robots, Robot classification, Applications, Robot specifications.
Dot and Cross products, Coordinate frames, , Homogeneous coordinates, Link
Coordinates, The arm equation, Five-axis articulated robot (Rhino XR-3), Four-axis
SCARA robot (Adept One), Six-axis articulated robot (Intelledex 660).
UNIT II
The Inverse kinematics problem, General properties of solutions, Tool Configuration,
Inverse kinematics of Five-axis articulated robot (Rhino XR-3), Inverse Kinematics of
Four-axis SCARA robot (Adept One), inverse kinematics of Six-axis articulated robot
(Intelledex 660), and Inverse kinematics of a three-axis planar articulated robot, a
robotic work cell.
Workspace analysis, Work envelope of a five-axis articulated robot (Rhino XR-3),
Work envelope of a four-axis SCARA robot (Adept One), Workspace fixtures, The pick
and place operations, Continuous path motion, Interpolated motion, Straight line motion.
UNIT III
The tool configuration and Jacobean matrix, Joint space singularities, Generalized
inverses, Resolved motion rate controls, rate control of redundant robots, rate control
using {1)-inverses, The manipulator Jacobean, Induced joint torque and forces.
Lagrange's equation, Kinetic and potential energy, Generalized force, Lagrange-Euler
dynamic model, Dynamic model of a two-axis planner articulated robot, Dynamic model
of a three-axis SCARA robot, Direct and inverse dynamics, Recursive Newton-Euler
formulation, Dynamic model of a one-axis robot (inverted pendulum).
UNIT IV
The control problem, State equations, Constant solutions, Linear feedback systems,
Single axis PID control, PD gravity control, Computed torque control, Variable
structure control
image representation, template matching, polyhedral objects, shape analysis,
Segmentation, Iterative processing, Perspective transformations, Structured
Illumination, Camera Calibration.
Task level programming, Uncertainty, Configuration space, Gross motion planning, Grasp
Planning, Fine motion planning, Simulation of planar motion.
Text books:
1. Operations management – Schoroeder, Mc Graw Hill International
2. Production operations management – chary, TMH, New Delhi.
Reference books:
1. Production Operations Management – Adam & Ebert, PHI, New Delhi
2. Operational Management –Monks, Mcgraw Hill, Int.
3. Production & Operations Management – I. Hill, Prentice Hall Int.
4. Production Planning & Inventory Control – Narasimham etal, PHI, New Delhi
5. Production & Operation Management- Panneerselvam, PHI, New Delhi
6. Managing for Total Quality-Logothetis, PHI, New Delhi
7. Concept of Reliability Engineering –L.S. Srinath, Affiliated East West.
8. Revolutionizing Product Development – Wheelwright & Clark, Free press.
9. Management In Engineering – Freeman-Ball & Balkwill, PHI, New Delhi.
10. Production & operations management – Martinich, John Wiely , New Delhi.
11. The goal by Eliyahu M. Goldratt & Jeff Cox, Productivity Press India Ltd,, Bangalore
12. Toyota Production System by Taichi Ohno, Productivity Press India Ltd, Bangalore
76
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Concept of Quality, Quality as the basis of market competition, Historical review,
Quality philosophy of Deming, Juran, crossby etc., Obstacles, Integrating
productivity and Quality.
Organization of Quality, Quality council, Total Quality Culture, Quality leadership,
Quality awards, Total employee involvement, Quality circles, Attitude of top management,
executives and workers, Operators responsibility of Quality, causes of operator’s errors,
Motivation.
UNIT II
Introduction lo TQM, Models for TQM. TQM implementation, Advantages of TQM,
Obstacles to TQM, TQM in service sector.
Concepts of Quality function deployment, cause and effect diagram, SWOT analysis,
Continuous improvement, PDCA cycle, Supplier partnership, Supplier certification,
Pareto diagram, Scalier diagram, Benchmarking, Taquchi's Quality Engineering, Failure
mode and effect analysis, Total productive maintenance, Introduction to JIT, JIT Quality
management, SQC, SPC.DPR, Kaizen, Six sigma concept.
UNIT III
Introduction to ISO 9000 series of standards, other quality systems, Implementation,
Documentation, Internal audits', Registration, Closing Comments.
UNIT IV
Beyond ISO 9000 horizon, Introduction to ISO 14000, Series standards,
Concepts of ISO 14001, EMS Benefits, ISO 10011- 10014, Quality systems.
Suggested Books:
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Basics of fluid mechanics: viscosity, pressure, head, and hydraulic gradient, types of fluid
flow, Remolds number. Euler's equation of motion, continuity equation, Bernoulli's
equation, Gas laws and compressibility factor.
Determination of pipe size and pressure losses, thrusts in pipe line, water hammer in
pipeline, design of gas pipeline, measurement of flow in pipes, Transportation of solid
materials through pipelines.
UNIT II
Selection of materials, physical properties of pipe materials, recommended pipe materials
Standards and specifications, steel pipes, steel pipe fittings, cast iron pipes, cast iron
fittings, joining of cast iron pipes, tubes of other materials, design of flanges and flanged
joints
UNIT III
Load on structural supports, supporting structures of pipeline, pipe supports design
considerations, platforms and ladders, foundation, supporting span of overhead pipe line,
stiffening ribs, pipe clamping and supporting devices, flexible hanger supports
Valves, function of valves, valve materials and method of construction, pressure drop
involves, valve size, Types of valves, valve fittings.
Codes and standards, piping construction, welding joints in pipe line, welding processes used
in pipe fabrication, preparation of pipe edged,
UNIT IV
Piping systems, pipe expansion, methods of compensation, thermal force calculation,
Permissible equivalent stresses by additional external loads, expansion devices, calculation
of anchor force using a bellow, bellow material and life, use of hinged compensators
Kellogg method, Method of analysis, multi-line pipeline with two-fixed end
Corrosion control In critical task, corrosion process, types of corrosion, fluid and cavitation
corrosion.
Reference and Text Books:
1. Handbook of piping design - By Sahu, New age Int. Pubs.
2. Design of piping systems - By Kellogg, Wiley & sons
78
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
UNIT I
Inerlialion phase, audit and analysis phase, implementation phase, general methodology for
building and site energy audit, site survey, methodology, site survey-electrical system,
steam and water systems, building survey methodology, basic energy audit instrumentation,
measurement for building surveys.
General principles, the requirements for human comfort, description of typical
systems-dual duct HVAC system. Multi zone HVAC systems, variable and volume systems,
terminal repeat system, evaporative systems, package system, basic principle governing
HVAC system, package system, basic principle governing HVAC system operation,
energy management opportunities in HVAC systems, modeling of heating and cooling loads
in buildings, problems.
UNIT II
General principles, illumination and human comfort, basic principles of lighting system, typical-
illumination syst3em and equipment, fundamentals of single phase and 3 phase A.C. circuits,
energy management opportunities for lighting systems, motors and electrical heat, electrical
and analysis and their parameters, peak, demand control, problems.
General principles, process heat, combustion, energy saving in condensate return, steam
generation and distribution, automotive fuel control, hot water and water pumping, direct and
indirect fired furnaces over, process electricity, other process energy forms-compressed air
and manufacturing processes, problems.
UNIT III
General consideration, life cycle costing, break-even analysis, cost of money, benefit/cost
analysis, pay back period analysis, prospective rate of to return, problems.
Environmental conformation, passive design, conservation building envelope design
consideration, integration of building system, energy storage problems.
UNIT IV
Energy management principle involving computers, basics of computer use, analysis-
engineering and economic calculations, simulation, forecast, CAD/CAM controls -
microprocessor and minicomputers, building cycling and control, peak demand limiting
and control: industrial power management, problems.
Text Book:
1. Energy Management Principles by Criag B. Smith, Published by Pergamon Press.
2. Energy systems and developments – Jyoti Parikh, Oxford University Press.
Reference Books:
1. Energy – resources, demand and conservation with reference to India – Chaman
Kashkari, Tata Mc Graw Hill Co. Ltd.
2. Integrated renewable energy for rural development – Proceedings of Natural solar
energy convention, Calcutta.
79
UNIT III
Inform and involve the organization, aim of detailed design, project management of MIS
detailed design, identify dominant and trade off criteria, define the subsystems, Sketch the
detailed operating subsystems and information flow. Determine the degree of automation
of each operation, inform and involve the organization again, inputs, and processing,
early system testing, software, hardware and tools, propose an organization to operate the
system, document the detailed design, revisit the manager -user.
UNIT IV
Plan the Implementation , acquire floor space and plan space layouts, organize for
implementation, develop, procedures for implementation, train (ho operating personnel,
computer related acquisitions, develop forms for data collection and information
dissemination, develop the files, test the system, cutover, document the system, evaluate the
MIS control and maintain the system ( r). Pitfalls in MIS development : Fundamental
weakness, soft spots in planning, design problems, implementation: The TARPIT.
Text Books:
NOTE: In the semester examination, the examiner will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5
questions, at least one from each unit
80
L T P Sessional: 50 Marks
4 1 - Theory: 100 Marks
Total: 150 Marks
Duration of Exam: 3 Hrs.
NOTE: In the semester examination, the paper setter will set 8 questions in all, at least
two questions from each unit, and students will be required to attempt only 5 questions,
selecting at least one from each unit.
Unit I
Application of Air Conditioning: Medium and large sized buildings, industrial air
conditioning, residential air conditioning, air conditioning of vehicles and aircrafts.
Psychometry: Psychometric chart, combined heat and mass transfer, adiabatic saturation,
enthalpy potential. Air Conditioning Load: Comfort and design conditions, thermal
transmission, infiltration and ventilation loads, heating and cooling loads, solar radiation
properties, periodic heat transfer through walls and roofs.
Unit II
Air Conditioning Systems: Thermal distribution systems, classic single-zone systems,
outdoor air control, single-zone system design, multiple-zone systems, terminal reheat
systems, dual duct or multizone system, variable air-volume systems, hydronic systems,
unitary systems, passive air conditioning systems.
Unit III
Vapour Compression Cycle: Compressors: Reciprocating, rotary, screw, scroll vane and
centrifugal compressors. Condensers and evaporators – heat transfer, pressure drop, extended
surfaces, condensing capacity, condenser design, boiling in shell and tubes, evaporator
performance, defrosting methods. Expansion devices – capillary tube design, constant
pressure expansion valve, float valves, superheat controlled thermostatic expansion valve.
Refrigerants: Primary and secondary refrigerants, halocarbons, azeotropes, ozone depletion,
eco friendly refrigerants.
Unit IV
Equipment Design: Fan and duct systems, fan laws, air-distribution in rooms, ventilation
systems, diffusers and induction, fan coil units. Cooling and dehumidifying coils – Heat and
mass transfer, moisture removal, coil performance, Controls: Pneumatic, electric and
electronic controls, thermostats, dampers, outside air control, freeze protection, humidistat,
acoustics and noise control.
Text Books:
1. Refrigeration and air conditioning – W.F. Stoecker, J.W. Jones, McGraw Hill Book Co.
2. Air conditioning Engineering – W.P. Jones, Edward Arnold
Reference Books:
1. Hand book of air conditioning system design- Carrier Air conditioning Co.,McGraw Hill
Book co
2. Thermal Environmental Engg. – James L. Threlkeld, Prentice Hall, Inc
3. Refrigeration and Air conditioning – C P Arora, Tata McGraw Hill Pub. Co Ltd.
4. Refrigeration and Air conditioning – P L Ballaney, Khanna Publishers
82
Text Books:
1. Theory & Applications of Automatic Controls by B.C. Nakra, Published by New Age
International Pvt. Ltd. Publishers, New Delhi 1998.
2. Modern Control Engg. By Ugata, Prentice Hall of India, New Delhi.
Reference Books:
1. Automatic Control Systems by Kuo’ Published by Prentice Hall of India, New Delhi.
2. Control System Engineering, I. J. Nagrath and M. Gopal, New Age International limited.
83
FITTING SHOP
LIST OF EQUIPMENT
FOUNDRY SHOP
LIST OF EQUIPMENT
WELDING SHOP
LIST OF EQUIPMENT
LIST OF EQUIPMENTS
LIST OF EQUIPMENT
LIST OF EQUIPMENT
LIST OF EQUIPMENTS
LIST OF EQUIPMENT
LIST OF EQUIPMENT
LIST OF EQUIPMENT
LIST OF EQUIPMENT
LIST OF EQUIPMENT
MEASUREMENT LAB
LIST OF EQUIPMENT
LIST OF EQUIPMENT
Following Modifications have been made in the syllabus of B-Tech (Mechanical Engg.) of
KurukshetraUniversity