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2013edition Catalog

NOHKEN INC. Is committed to providing Customer Satisfaction through the Creative Endeavors of the people concerned with Full Respect to their Humanity. The broad technological background and capabilities of our employees are fully directed towards the introduction of new ideas and improved products. We collaborate with others to further enhance our activities through process that we call "Alliance Management" which means the exchange and incorporation of ideas and technologies from all sources.

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thotaln
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0% found this document useful (0 votes)
601 views

2013edition Catalog

NOHKEN INC. Is committed to providing Customer Satisfaction through the Creative Endeavors of the people concerned with Full Respect to their Humanity. The broad technological background and capabilities of our employees are fully directed towards the introduction of new ideas and improved products. We collaborate with others to further enhance our activities through process that we call "Alliance Management" which means the exchange and incorporation of ideas and technologies from all sources.

Uploaded by

thotaln
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1

NOHKEN INC. is committed to providing Customer


Satisfaction through the Creative Endeavors of
the people concerned with Full Respect to their
Humanity.
These three objectives have been at the heart
of our management philosophy since NOHKEN
INC. was established. The broad technological
background and capabilities of our employees are
fully directed towards the introduction of new ideas
and improved products that will better meet our
customer's needs.
To achieve our goals, we do not rely just on
ourselves. We collaborate with others to further
enhance our activities through process that we call
"Alliance Management" which means the exchange
and incorporation of ideas and technologies from all
sources. This powerful combination of ideas helps
us in striving for an unsurpassed level of excellence.

Company History
1965 Established by Mr. Hiroshi Nagashima, the president of NOHKEN INC.
Developed Reciprocating Paddle Level Sensor
1975 Constructed a Head Office in Suita-city, OSAKA
1978 Introduced Capacitance Level Sensor
1981 Developed Hydrostatic Level Measurement System
1984 Developed one probe Vibration Level Sensor
1985 Constructed a factory building in Sanda-city, HYOGO
Formed a capital tie-up with Shanoc Inc., our exporter and importer
1986 Entered into an alliance with Milltronics Ltd. in Canada
1987 Formed a capital and technical tie-up with Seojin Instech Co., Ltd. in Korea
1989 Developed Magnetostrictive Level Measurement System
1990 Entered into an alliance with Druck Ltd. in U.K.
1991 Entered into an alliance with Solartron Mobrey Ltd. in U.K.
Developed Optical Level Sensor
1995 Established Taiwan NOHKEN Co., Ltd. in Taiwan
Entered into an alliance with Smar Equipamentos Ind. Ltda. in Brazil
Introduced Microwave Level Sensor
1996 Entered into an alliance with Multitrode Inc. in Australia
1998 Certified ISO9001 and JIS Z 9901 standards for quality system
Entered into an alliance with Nivus Kontrollgerate GmbH. in Canada
1999 Entered into an alliance with Enraf B.V. in Netherlands
2000 Developed New Capacitance Level Sensor
2001 Entered into an alliance with Siemens AG and Siemens KK in Japan
2002 Constructed a Second Head office
Developed New Vibration Level Sensor
2006 Merger of Shanoc Inc.
Message from Management
2

Introduction
Level sensors, either of the continuous measurement model which measures the whole range where the level changes, or of the
point level measurement model which detects the material when it reaches the specified points such as high and low, directly use
one of the physical characteristics the measured material has.
For example, float sensors and pressure transmitters utilize the density of measured fluid, capacitance sensors the dielectric
constant, Additionally, solids exhibit some characteristics that liquids do not, including shape, apparent density, angle of repose,
and water content. They are known to change, sometimes enormously, when operating conditions or application environments
change, adversely affecting the operation.
In the following paragraphs, sensors are divided into two groups, liquid level sensors and solid level sensors, and general
instructions for selection and use of level sensors are given based on the characteristics of each group.
LIQUID LEVEL SENSORS
The levels a liquid level sensor measures include: the interface between air and liquid, the one most commonly known as a
level; the interface between liquids, such as water and oil; and the interface between liquid and solid, such as the tank bottom
and the liquid inside it.
Liquids to be measured vary widely. They can be made of a single component or a mixture of multiple components, with
different density, viscosity, or dielectric constant. The state of liquid, such as if it is highly viscous, adhesive, with foam on its
surface, slurry, or easy to crystalize, is also very important in selecting a level sensor.
The state or condition of liquid in the tank, such as its behavior, pressure and temperature, can affect measurement accuracy
and thus is an important factor. Relation between the speed of level change due to filling or discharge and the sensor response
rate, foam because of an agitator, vortex, bubbling, and vibration also require special considerations.
If accuracy is important, the mounting location and method will have to be chosen carefully. In this case, sensors should not
be mounted near the inlet or the outlet, or a guide pipe or a stillpipe may have to be provided to prevent the sensor from being
carried away by the fluid.
Sensors using specific gravity
Liquid characteristics are very important in selecting a level sensor.
Float sensors and pressure sensors utilize specific gravity of the measured liquid. Although change in specific gravity causes
measurement error, the conditions are usually controlled in process measurement or control applications. The specific gravity is
not likely to change in these applications, and level sensors adjusted to the specified specific gravity will work fine. However, it
has to be noted that measurement error can occur when operating conditions are different from the usual states, such as during
startup of the plant.
Sensors using dielectric constant
Capacitive sensors use dielectric constant. Dielectric constant of liquid is generally sensitive to temperature change, and the
value decreases as the temperature rises. For example, dielectric constant of water is 88 at 0C, 80 at 20C, and 48 at 100C.
Thus, temperature conditions must carefully be considered when using a capacitive sensor.
Moreover, temperature change is not the only challenge. Many users use the capacitive sensors assuming the temperature
change will be small after process conditions are decided and there will be no other problem. Even when the temperature change
is small, care must be taken when the measured liquid has small dielectric constant or is adhesive, or when high accuracy
measurement is required.
SOLID LEVEL SENSORS
Solids exhibit totally different characteristics from liquids, with some possibly yet to be satisfactorily explained. It can be said
that solid level sensors have been developed empirically to this day.
Some of the characteristics are explained in the following paragraphs.
Angle of repose
When solid materials are poured onto a horizontal surface, a conical pile will form. The internal angle between the surface of the
pile and the horizontal surface is known as the angle of repose. The slope angle, by the way, at which solid materials start to slide
is called the angle of slide. The angle of slide is smaller than the angle of repose.
The angle of repose varies with the water content, size and shape of the particles, and tends to increase when water content
increases and when the particle diameter decreases.
Solid pressure
While liquid pressure is exerted equally in all directions, solid pressure acts the most strongly in the direction the pressure is
applied, and less strongly in other directions, with the weakest point at a 90 degree angle off the original direction.
When the applied pressure exceeds a certain limit, the particles start to slide.
Pressure exerted on the tank bottom becomes the largest when the solid level is 3 to 5 times the tank inner diameter, however,
at lower levels, most of the weight acts sideways on the tank wall and the downward force does not increase.
General Notes for Handling Level Sensors
3
Bridging
Bridging is one of the characteristics of solid materials that can pose problems.
Solid materials are usually discharged by gravity. Even those with high fluidity can deposit at the tank bottom in a funnel shape
and stop discharging if the outlet is small. Adhesive solids tend to discharge only at the portion directly above the outlet, and the
rest of material remains in the tank. These phenomena are called bridging. It is said that solids of its particle diameter larger than
1 mm do not cause bridging if the outlet diameter is at least 6 times as large as that of the particle.

General notes for selecting a level sensor


Level sensors are used in a wide range of applications. The measured material can be liquids, solids or bulk solids, and the
purpose of measurement can be detection of filled or discharged amount for business transactions, process monitoring or
control, or production or inventory management. Selecting a sensor most suitable for the measured material and the purpose of
measurement is necessary for successful level measurement.
Signal processing capability is one of the features that the user should care about to receive necessary information from the
sensor. Sensors can:
- have the local display only;
- come with a transmitter;
- are capable of calculating and processing the output signals, and converting them to signals for recording, warning or control.
Choosing the sensor best matching the purpose of measurement is important.
Prior to selecting a sensor, the user needs to consider what the material is, why it is to be measured, what is the required
information, and how the gained information is to be processed and used.
The following paragraphs include typical notes for selecting a level sensor.
(1) Material to be measured
The important factors regarding the measured material include the material type, its characteristics under the operating
conditions such as temperature, pressure, density, viscosity and dielectric constant. For solid materials, apparent density,
humidity, particle size and the angle of repose should also be taken into consideration. Additionally, corrosiveness, abradability,
inflamablilty and explosiveness and their levels should be clarified.
The state of material in the tank is another factor for successful sensor selection. Information such as whether the level is
stationary or changes slowly, the surface is with turbulence or vortex due to an agitator or by boiling, has to be checked. The type,
configurations and material of construction of the tank are also important.
If maintenance, service or replacement of the sensor with the tank in operation is required, such availability has to be checked.
If such work is required but the process does not allow it, sensors that can be isolated from the process will be the choice.
(2) Information to be obtained
The sensor model, needed functions and required accuracy level depend on the information required to be obtained using
the sensor. There are two types of level sensors, point level sensors and continuous level sensors. Use the former for warning
or switching control at a specified level, and the latter for measurement of filled, discharged or current amount of material, or for
process control.
The following items should be taken into account in selecting a sensor to use:
- application type such as liquid/solid level, interface of liquids or liquid and solid;
- whether the data are regarded as continuously monitored information gained using one controller and one sensor, or as
cyclically or intermittently monitored information gained using one controller and multiple sensors;
- required measurement accuracy.
(3) Usage of obtained information
The measured values can be used simply as a level value, or converted into volume, mass or other information. If conversion is
required, check how it should be done.
Also, check how the measured values should be displayed, that is, if it should be recorded, or graphically displayed, and also if
it is to be used for continuous or switching control, and if digital or analog transmission is required.
(4) Relation between the measured material and the sensor
Mounting location and method are important factors in terms of accuracy, error occurrence, failure ratio and maintenance.
Conditions of the mounting location such as temperature, if the unit is exposed to direct sunlight, vibration or corrosive materials,
and the zone number of the location should also be checked.
For food and beverage applications, sensors have to be of sanitary models, easily cleaned and without anything that can cause
material buildup. Give a thought to the location and conditions of inlet and outlet, and peripheral equipment or conveyer as well.
(5) Use in hazardous areas
Flameproof or intrinsically safe sensors are typically used in hazardous areas. Which to use depends on the zone classification
of the area. In Zone 0 areas, intrinsically safe sensors must be used. In Zone 1 and 2 areas, intrinsically safe or flameproof sensors
are required. Check which type of approval is required in your application before selecting a sensor.
4
NOHKEN INC. including Sanda factory have been certified to ISO9001 and JIS Z 9901
standards for quality system in 1998.
Scope: Design, development, production and servicing of level sensor and related devices to measure and
control, except imported products.
Certification: Japan Standard Association (JSA)
Registration Number: JSAQ237
Registration Date: January 23, 1998
We have been providing high quality products and attentive services to customers under the management
concept of Customer Satisfaction. Our Sanda factory, with the cleanest and systematic atmosphere,
provides following facilities to carry out quality control:
Explosion-proof testing equipment
Automatic plasma-welding robot
Float pressure and leak tester
Temperature and Humidity Chamber
Vibration Tester
Various electronic calibration instruments
5
Message from Management ...................................................... 1
General Notes for Handling Level Sensor ...............................2-3
ISO9001 ...................................................................................... 4
Contents ..................................................................................... 5
Diagram ...................................................................................6-8
Selection Guide .....................................................................9-10
Conformity and Approval ......................................................... 11
Comparison Table of Explosion-proof Standard....................... 12
Liquids (Solids) - Continuous Level Measurement
CG300 New Capacitance Level Measurement...............13-16
CM Capacitive Level Measurement ................................17-20
MS Magnetostrictive Level Measurement .......................21-26
LR Custom Continuous Level Sensor .............................27-30
PL Hydrostatic Pressure Level Monitor ...........................31-34
PLD Hydrostatic Pressure Level Monitor ........................35-38
PK Pressure Level Transmitter ........................................39-40
LA Air Bubble Level Measurement System.....................41-42
Liquids - Point Level Detection
FR20 & OLV20 Magnetic Float Level Sensor ..................43-48
FR51 Explosion Proof Magnetic Float Level Sensor .......49-50
OL, LS, SH, FH Miniature Liquid Level Sensor ...............51-54
FM Side Mounted Float Sensor .......................................55-56
FS Wide Differential Float Sensor ....................................57-58
FC Cable Suspended Float Sensor with Reed Switch ....59-60
FT Cable Suspended Float Sensor with Micro Switch ....61-62
FQ Cable Suspended Float Sensor for Tumbling Action ...63-64
FP Pneumatic Liquid Level Sensor .................................65-66
FE Electrode Level Sensor ..............................................67-68
CE Cable Suspended Electrode Level Sensor ...............69-70
MT Electrical Conductivity Level Sensor .........................71-72
LZ Leakage Oil Sensor ...................................................73-74
OX Optical Interface Sensor ...........................................75-76
Liquids and Powders - Point Level Detection
CG New Capacitance Point Level Sensor ......................77-78
KRV Capacitance Level Sensor for Universal Usage .....79-80
KSV Capacitance Level Sensor for Conductive Medium ...81-82
K series Specification .....................................................83-88
KRE / KSD Intrinsic Safety Capacitance Level Sensor ...89-92
Compact Type Capacitance Level Sensor .....................93-94
KSV-9N Compact Capacitance Level Sensor .................95-96
Powders - Point Level Detection
VL12, 22, 32 New Vibration Level Sensor .......................97-98
VLS12, 22, 32 Separated Vibration Level Sensor .........99-100
VL612, 622 & VL6200 Intrinsic Safety .........................101-102
VC Small Vibration Level Sensor .................................103-104
VF Flat Face Vibration Level Sensor ...........................105-106
VH High Sensitivity Vibration Level Sensor .................107-108
VM Vibration Level Sensor for small hopper ...............109-110
VP Compact Type Vibration Level Sensor ..................111-112
R7 Rotating Paddle Sensor .........................................113-114
RB Rotating Paddle Sensor ........................................115-116
MWS Microwave Point Sensor ....................................117-118
Solids - Flow Detection
AF10 Acoustical Flow Sensor .....................................119-120
Control Unit
MP2000 Continuous Proportioning Controller .............121-122
RE7000 Relay Unit ......................................................123-124
Typical Applications
Beer .................................................................................... 126
Cement ............................................................................... 127
Iron & Steel ..................................................................128-130
Plastics ........................................................................131-132
Sugar ...........................................................................133-134
Water treatment ...........................................................135-136
Garbage Incineration Plant .........................................137-138
Semiconductor Manufacturing Process ............................. 139
Thermal Power Plant .......................................................... 140
Biogas Plant ................................................................141-142
Supplementary Data
Flange Comparison Table .................................................. 143
NPT Thread and Ferrule ..................................................... 144
R Thread (PT, BSPT)........................................................... 145
G Thread (PF, BSPF) .......................................................... 146
Dielectric Constants ........................................................... 147
Bulk Density ....................................................................... 148
Explanation of "IP" Ratings ................................................. 149
Chemical Resistance Chart ........................................150-152
Abbreviated Explanations .................................................. 153
Philosophy of NOHKEN .......................................................... 154
This catalog was printed in 2013. Specifications and Products herein are subject to change at any time without any obligation the
part of the manufacturer to notify any person for such revisions or changes.
CONTENTS PAGE PAGE
6
High Quality Level Sensor provides Better Solution.
A wide range of Level Instrumentation is now available from NOHKEN INC. to meet various process
requirements. This diagram is just a sample of our products line up.
Continuous Liquid Measurement
The industrial engineering has improved, and manufacturing and/or controlling systems have become very
sensitive and advanced. Accuracy, Reliability, and Quality are most important features, characteristics, and
specifications in product selection criteria of level sensor. Those heavy product selection criteria achieve to
safe and efficient operation.
We, NOHKEN INC., have over four decades of experience creating high performance products for
demanding such requirements. Our goal is to meet customers satisfaction with high quality instrumentation
that will make more safe and efficient operation. You can be assured that NOHKEN will promptly and properly
respond to your request. We would like to be your first selection of the company for level controls.
7
Liquid Point Detection
8
Solid Point Detection
9
SELECTION GUIDE
This flowchart is a sampling for the selection of the proper sensor.
Check detailed specifications of your sensor selecting.
10
11
CONFORMITY AND APPROVAL
To meet the technical regulations, laws, and
standards around the world, our products are
designed to meet following conformity and
approval.
1. Explosion Protection
Some of our products are certified in conjunction
with safety regulations for industrial electrical and
mechanical instruments by Research Institute of
Industrial Safety, designed by Japan Ministry of
Labor.
Flame proof construction
Model VL510 series
Model FR510 series
Model FP510 series
Model LR520 series
Intrinsically safe
Model KRE65 & KRE series
Model KSD & KSI series
Model CM series
Model MS650 series
Model VL600 series
2. NK
Model FM-11 is approved to suite ship building
regulation by Nippon Kaiji Kyokai who is a ship
classification company in Japan.
3. Hygienic standard
Following float sensors are certified in conformity
with standard of Food, Additives, etc. by Japan Food
Research Laboratories, authorized by the Japan
Ministry of Health and Welfare.
Model OLV-2P, Model OLV-2F, Model OLV-5 and
Model OLH-3
4. RoHS
We declare under our solo responsibility that the
following products are met RoHS directives
Model OLV-2A, Model OLV-2P, Model OLV-2F,
Model OLV-5, Model LS11P, Model LS11R,
Model LS12P, Model LS12R, Model OLV-20S/S6,
Model OLV-21S/S6, Model OLV-24S/S6,
Model OLV-25S/S6, Model OLV-26S/S6,
Model OLV-25P, Model OLV-25F2, Model FR20S/S6,
Model FR21S/S6, Model FR23S/S6,
Model FR24S/S6, Model FR25S/S6
(The products shall be without Housing Box.)
12
13
General Description
Model CG300 of integral type is designed
for continuous level measurement of liquids or
chemicals. This sensor adapts the principle of
phase detection and ensures the wide range
of sensitivity adjustment, insensitive to buildup,
and easy adjustment using digital signals. This
sensor can detect Kerosene and Water without
changing the circuit board. Model CG300 is not
affected by the resistance of buildup due to the
phase detection. However, if it is affected, CG300
automatically select reasonable data, and output
the signal correctly. When the medium inside of
tank is changed, CG300 automatically calculates
and output ZERO and SPAN values with one given
point adjusted.
Features

Easy operation, easy programming

dK correction

Improved buildup insensitivity

High accuracy operation

Suitable for a wide range of materials

LCD for operation status indication


MODEL CG300
NEW CAPACITANCE LEVEL MEASURMENT
14
Operational Description
The basic oscillator circuit is of the parallel
resonance circuit with L (coil) and C (capacitance
between the electrodes). The oscillation frequency
(f) of this circuit is: f=1/2 LC. The frequency
without material around the sensor (f1) is:
f1=1/2 LC, where C is the capacitance without
material around the sensor (ZORO point). With
material around the sensor, the capacitance
increases (C+C), and the frequency (f2) is:
f2=1/2 L(C+C), where C+C is the capacitance
with material around the sensor (SPAN point). The
sensor detects the frequency change from f1, and
gives output (4 to 20mA) corresponding to the
change. With the incorporated microcomputer,
offset of output current and reversed output signals
for ZERO/SPAN points are also available.
Key Features and Benefits

Dielectric constant compensation function


When the dielectric constant of medium changes,
the conventional products need re-adjustment
of Zero and Span points. Model CG300
automatically calculates and output Zero and
Span values with one given point adjusted.

Wide range of measuring mediums


Successful operation for measured medium of 30
to 2000 pF
Example of medium
Name Dielectric Constants
Kerosene 2.8
Ammonia 15-25
Isobutyl Alcohl 18.7-31.7
Methyl Alcohol 33-56.6
Water 48-80
15
Specifications
Model Integral CG300N CG300F
Separation CG300BN CG300BF
Drawing
Type Standard
Mounting R1 JIS5K50A
Supply Power 100 to 240V AC 10%, 50/60Hz
Power Consumption Integral type: Approx. 7VA Max., Separation type Approx. 6VA Max.
Output Signal 4 to 20mA DC
Load Resistive 600 Max.
Operating Housing -25 to 65C
Temperature Electrode -10 to 60C
Maximum Pressure 100 kPa Max. (Except mounting part)
Maximum Humidity 85% RH Max.
Sensitivity 30 to 2000 pF
Accuracy 0.5% F.S.
Material Housing ADC12
Electrode 304SS
Insulation tube PFA
O-ring FPM/FKM
Radiation fin
Maximum Probe Length 4000mm
Cable Entry G3/4
Protection Housing: IP65 / Electrode: IP68
Recommended cable Power supply: IV 2 x 2.0mm
2
or CVV 2.0mm
2
x 2C
Output signal / Between sensor and controller: CVV-S 1.25mm
2
x 2C
*S1 and S2 on the drawing is blanking zone.
16
CG300NT CG300FT
CGM1100
CG300BNT CGM300BFT
Heat Proof Controller
R1 JIS5K50A
100 to 240V AC 10%, 50/60Hz
Integral type: Approx. 7VA Max., Separation type Approx. 6VA Max.
4 to 20mA DC
600 Max.
-25 to 65C -10 to 60C
-10 to 130C
100 kPa Max. (Except mounting part)
85% RH Max.
30 to 2000 pF
0.5% F.S.
ADC12 SPCC
304SS
PFA
FPM/FKM
304SS
4000mm
G3/4
Housing: IP65 / Electrode: IP68 IP20
Power supply: IV 2 x 2.0mm
2
or CVV 2.0mm
2
x 2C Separation distance 200m Max.
Output signal / Between sensor and controller: CVV-S 1.25mm
2
x 2C
*S1 and S2 on the drawing is blanking zone.
17
CM SERIES
CAPACITIVE LEVEL MEASUREMENT
Features
Wide range of application
Measuring range up to 10 meter
Approval
i3aG5
General Description
The CM is designed for continuous level
measurement of up to 10 meter for liquids and
solids in containers. The remote controller can be
mounted up to 100 meter away from the sensor.
Use the CM series where non contact measurement
is unacceptable due to operating conditions such
as temperature, pressure, aggressive chemicals,
etc. Several models are differentiated by your
applications.
Operational Description
The metal wire or the metal probe inside of the
insulation tube constitutes a capacitor with the
metal container wall or the reference rod. The
capacitance of medium is converted into high
frequency voltage and current signal proportional to
the level.
Technical Note
The specification of product shall be changed by
the application and operational condition.
The connecting cable can not be shorten or
extended at site. The separation distance must
be informed when you order.
18
Specifications
Sensor
Model CM-BN CM-BF CM-BPN CM-BPF CM-YL
Description Standard Stilling tube Wire
Application Liquids / Solids Liquids Solids
Drawing
Mounting R1 JIS10K50A R1 JIS10K50A JIS5K50A
Operating Housing -10 to 55C
Temperature Detection part -10 to 130C
Maximum Pressure 100 kPa 500 kPa
Maximum Humidity 85% RH
Sensitivity 30 to 2000 pF
Accuracy 3% F.S.
Material Housing AC or ADC12
Detection part 304SS + FEP tube 304SS
Maximum Probe Length 10000mm 4000mm 10000mm
Cable Entry G1/2
Protection IP65
Controller
Model CM-A CM-A6
Description Wall mounting Wall and Panel mounting
Supply Power 100/200V AC, 110/220V AC5% 50/60Hz
Power Consumption Approx. 10VA Max Approx. 6VA Max.
Output Signal 4 to 20mA DC
Load Resistance 600 Max.
Operating Temperature -10 to 50C
Maximum Humidity 85% RH
Accuracy 3% F.S.
Material AC Steel and Acryl resin
Cable Entry 4-G1/2, G1/4 -
Protection IP54 IP10
Recommended Cable TXE (double shield co-axial cable)
19
Controller
Model CM3000 CM7000
Description Controller for CM300 Controller for CM700
Supply Power 100/200V, 110/220, 100, 110, 120, 200, 220,
120/240 AC5% 50/60Hz 240V AC5% 50/60Hz, 24V DC
Power Consumption Approx. 4VA Max. Approx. 4VA or 2.4W Max.
Output Signal 4 to 20mA DC
Load Resistance 600 Max.
Operating Temperature -10 to 50C -10 to 40C
Maximum Humidity 85% RH
Accuracy 3% F.S.
Material SPCC (Steel Structure) Phenolic
Protection IP10
Recommended Cable CVVS (3-core cable)
Mounting 2 x dia. 4.5 holes (Pitch 175) 2 x dia. 4.5 holes (Pitch 40)
20
21
MODEL MS
MAGNETOSTRICTIVE LEVEL MEASUREMENT
Operational Description
The MS series consists of a magnetostrictive wire
in the stem and a permanent magnet inside
the float . The float is the only moving part which
travels vertically on the stem. Once a pulse current
is induced from the end of the magnetostrictive
wire, a tubular magnetic field emanates . As
the float travels, torsional vibration is launched
by the interaction between the float magnetic field
and the magnetostrictive wire. The float position is
determined by measuring the lapse of time from
the inducing of a pulse current to the return of the
torsional vibration to the pick-up ().
Features
High Accuracy: 1mm or 0.1% F.S. for SS float
2mm or 0.2% F.S. for PVC float
4 to 20mA output
Works in a wide range of liquids
Approval
Ex ia II CT5
General Description
The MS series, magnetostrictive level
measurement, is especially designed for precise
measurement. With its high accuracy of 1mm
or 0.1% F.S. for SS float and 2mm or 0.2%
F.S. for PVC float, the MS is ideal for continuous
level monitoring for beer and other beverages,
pharmaceuticals, etc.
We recommend connecting with power unit of
PU2000 for stable operation.
Technical Note
The safety barrier must be connected between
sensor and controller for Intrinsically Safe.
MTL722+ (Cooper Industries plc) is recommended,
prepared in locally.
22
Specifications
23
24
25
Features

High Accuracy: 1mm for SS float

4 to 20mA output

Compact design for small tank


General Description
The small type of MS series, magnetostrictive
level measurement, is especially designed for
precise measurement in small tank. With its high
accuracy of 1mm, the MS is ideal for continuous
level monitoring of storage or blending tank in
beverage, pharmaceutical or other application.
The separation type of MS700 and integral type of
MS800 are available.
Operational Description
The MS series consists of a magnetostrictive wire
in the stem and a permanent magnet inside
the float . The float is the only moving part which
travels vertically on the stem. Once a pulse current
is induced from the end of the magnetostrictive
wire, a tubular magnetic field emanates . As
the float travels, torsional vibration is launched
by the interaction between the float magnetic field
and the magnetostrictive wire. The float position is
determined by measuring the lapse of time from
the inducing of a pulse current to the return of the
torsional vibration to the pick-up ().
MODEL MS700/800
MAGNETOSTRICTIVE LEVEL
MEASUREMENT
26
Specifications
Sensor
Model MS700S MS800S
Description Separation Integral
Drawing
Mounting G1"
Supply Power Supplied from MS3500 24V DC 10% 50mA Max.
Output Signal 4 to 20mA DC
Load Resistive See fig. 1
Operating Housing -10 to 50C -10 to 50C
Temperature Wetted part -10 to 80C -10 to 80C
Maximum Pressure 2 MPa Max. (Except mounting part)
Maximum Humidity 95%RH Max. 85%RH Max.
Minimum Specific Gravity 0.8
Accuracy 1mm
Material Housing 304SS
Flange Stem 304SS
Float 316SSL
Maximum Length of Stem 1000mm
Minimum Length of S1 36mm (Include plug thickness)
Minimum Length of S2 30mm
Cable Entry G1/2
Protection IP65
Recommended Cable 3C2V (Coaxial cable) MVVS (3-core shielded cable)
Controller
Model MS3500
Drawing
Supply Power 100 to 240V AC 10%, 50/60Hz
Power Consumption Approx. 5VA Max. (240V AC)
Output Signal 4 to 20mA DC
Load Resistance 600 Max.
Power Source 15V DC
Operating Temperature -10 to 60C
Maximum Humidity 85% RH Max.
Accuracy 1mm
Material PC/PET
Protection Non Drip-proof
Mounting DIN rail 35 or 2M3 screw mounting
27
MODEL LR
CUSTOM CONTINUOUS LEVEL SENSOR
Features

Continuous level indication

4 to 20mA output

Very reliable

Wide choice of materials

Durable float
Approval
d2G4
General Description
The LR series, custom continuous level sensors,
are designed to meet customers requirements
for reliable operation. Models are available in
lengths up to 3900mm with a variety of mounting
configurations. The wide selection of materials
include 304SS, 316SS, PVC, CPVC, PP, and others.
For stable operation, we recommend using with our
controller of Model MP2000 or CU2000.
Operational Description
The LR series consists of the reed switch and
resistor on the PCB inside the stem and permanent
magnet inside the float. The float is the only
moving part which travels vertically on the stem.
A permanent magnet inside the float acts on a
series of closely set reed switches and resistors
on the PCB inside the stem. The reed switches
are actuated by the float magnetic field in a 2-3-
2 at a time" as the float travels. Accordingly, the
total resistance value of PCB is changed by float
traveling. The total resistance value is converted
into voltage and current signals in proportion to the
level of the liquid.
28
Interface Monitor
Model LR series float transmitters can monitor
the interface between two immiscible liquids. A
minimum specific gravity difference of 0.1 can be
accommodated. The weight and buoyancy of the
magnetic float will be adjusted so that the float sinks
through the lighter liquid and rides on the heavier
liquid. This option can be provided if the following
conditions are met:
1. Float material is 316 stainless steel
2. Minimum specific gravity difference is 0.1
3. Liquids have a specific gravity of 0.6 or greater
Volume Monitor
The control unit, MP2000-2, is provided with the
function of volume conversion selected from seven
common tank shapes as mentioned below.

Horizontal cylinder with flat ends

Horizontal cylinder with parabolic end

Spherical tank

Cylinder tank with cone bottom

Cylinder tank with parabolic bottom

Vertical round tank with flat bottom

Vertical square tank with flat bottom


Ordering Information
29
Specifications
30
Wiring
CU2000
MP2000
31
MODEL PL
HYDROSTATIC PRESSURE LEVEL MONITOR
Features
High accuracy and repeatability
Protected against lightning surge
Humidity/Dew immunity
Minimal temperature error
Diaphragm protection
General Description
The PL series, hydrostatic liquid level monitor,
is comprised of a sensor and converter. This
combination allows measuring of depth up to 100
meter. The PL series are ideal for use in water
reservoirs, rivers, dams, deep wells, water gates,
and deep tanks.
Operational Description
The sensor converts liquid pressure into
current signals proportional to the liquid level. A
semiconductor transducer containing silicon oil and
a Hastelloy C-22 sealing diaphragm is employed
to achieve accuracy and durability. In order to
compensate for atmospheric pressure the cable
contains a hollow breathing tube. Internal circuit
is fully potted to provide immunity from humidity and
condensation.
An integrated lightning arrestor protects the
sensor from damage caused by lightning surges
and storm activity.
Advantages
1. Protected against lightning surge
Model PL is provided with integral lightning
arrester and surge absorber to protect against
lightning surge.
2. Humidity/Dew immunity
Internal circuit is fully potted to avoid humidity or
dew.
32
Surge Protection
To protect the PL from damage caused by
lightning or electrical surges, the shield of the cable
shall not be grounded. The shield wire in the cable
is internally connected with the transducer housing.
Thus, without any external grounding, the shield
wire is already grounded through the water and the
grounded tank.
When lightning struck to the cable, the large
electric current flows from the shield wire to the
ground through the housing, the water and the
tank. This induced current may generate differential
voltage between the positive and the negative
signal wire or between the signal wire and the
housing. The Zener Diode should suppress it and
the Button Arrester should discharge it by flashing
to change it into light energy.
Custom Variations

Hypalon cable for corrosive liquids

Terminal box for easy installation and wiring

Rigid stainless steel pipe for turbulent or fast


stream application
Technical Note
Do not connect to loop power system. The supply
power on the loop power may be decreased, and
PL may be malfunctioned.
Open angle control of the rever gate
(The PL is in the stilling tube)
Flange mounting for indoor tank
Deep well monitoring with
Terminal box
33
Specifications
Sensor
Model PL892 PL300 PL410
Description 2-wire Deep well Integral
Drawing
Measuring Range 0-4m, 0-10m, 0-35m, 0-100m 0-50m, 0-100m 0-4m, 0-10m
Supply Power 14 to 30V DC 12VDC 11 to 34V DC
Output 4 to 20mA DC
Load Resistance 500 Max. 300 Max. 650 Max.
Operating Temperature 0 to 50C
Accuracy 0.5% F.S. % F.S. (See below formula)
Lightning Protection 12kV (1.2/50us) - -
Material Housing - ADC12
Body 304SS
Diaphragm Hastelloy C-22 630SS Hastelloy C-22
Cable* PE, PVC, CSM PVC -
Flange - - 304SS
Mounting - - JIS5K50A
Cable Entry - G3/4 G3/4
Protection Housing - IP53 IP53
Body IP68 IP68 IP68
Cable Length 15m (100m Max.) 50m -
= [0.5Maximum measuring range (m)/Measuring length (m)]
2
+0.5
2
Converter
Model PL8500 PL2000
Drawing
Supply Power 100 to 240V AC 10%, 50/60Hz 90 to 132/180 to 264V AC, 50/60Hz
Power Source 24V DC 20V DC
Power Consumption Approx. 5VA Max. Approx. 2VA Max.
Output 4 to 20mA DC 4 to 20mA DC
Load Resistance 600 Max. 600 Max.
Operating Temperature 0 to 50C 0 to 50C
Material ADC12 ABS
Cable Entry 2-G1/2
-
1-JIS F 15a (G1/2)
Protection IP20 -
Connected sensor PL892 PL892, PL300
34
DA8500
90 to 132/180 to 264V AC, 50/60Hz
24V DC
Approx. 4VA Max.
0 to 5V DC
-
-10 to 50C
SPC
-
IP20
L892
Application
Water Level Monitor at Dam
Differencial Level Monitor at Reservoir
35
Features
High accuracy by digital compensation
Protected against lightning surge
Body of sensor is interchangeable
General Description
The PLD series, hydrostatic liquid level monitor,
is comprised of a sensor and converter. This
combination allows measuring of depth up to 100
meter. The PLD series are ideal for use in water
reservoirs, rivers, dams, deep wells, water gates,
and tanks. The body of PLD is interchangeable.
When the sensor is damaged by direct lightning,
it can be easily replaced at site. Moreover, the
replacement cost can be saved by using existing
cable.

Operational Description
The sensor converts liquid pressure into
current signals proportional to the liquid level.
A semiconductor transducer and a Hastelloy
C-22 diaphragm for PLD120 series and FPM/
FKM diaphragm for PLD420 series are employed
to achieve accuracy and durability. In order to
compensate for atmospheric pressure the cable
contains a hollow breathing tube. Internal circuit
is fully potted to provide immunity from humidity and
condensation.
An integrated lightning arrestor protects the
sensor from damage caused by lightning surges
and storm activity.
Advantages
1. Protected against lightning surge
Model PLD is provided with integral lightning
arrester and surge absorber to protect against
lightning surge.
2. Humidity/Dew immunity
Internal circuit is fully potted to avoid humidity or
dew.
MODEL PLD
HYDROSTATIC PRESSURE LEVEL MONITOR
36
Surge Protection
To protect the PLD from damage caused by
lightning or electrical surges, the shield of the cable
shall not be grounded. The shield wire in the cable
is internally connected with the transducer housing.
Thus, without any external grounding, the shield
wire is already grounded through the water and the
grounded tank.
When lightning struck to the cable, the large
electric current flows from the shield wire to the
ground through the housing, the water and the
tank. This induced current may generate differential
voltage between the positive and the negative
signal wire or between the positive and the negative
signal wire or between the signal wire and the
housing. The Zener Diode should suppress it and
the Button Arrester should discharge it by flashing
to change it into light energy.
Technical Note
Do not connect to loop power system. The supply
power on the loop power may be decreased, and
PLD may be malfunctioned.
Open angle control of the rever gate
Flange mounting for indoor tank
Deep well monitoring with
Terminal box
37
Specifications
Model PLD120 PLD130 PLD420/PLD4300*
Description Standard High Accuracy Waste water
Drawing
Measuring Range 4m, 10m, 35m, 100m 4m, 10m 4m, 10m, 35m, 100m
Supply Power 14 to 30V DC 18 to 26V DC
Output 4 to 20mA DC
Operating Temperature 0 to 50C
Accuracy 0.2% F.S. 0.1% F.S. 0.2% F.S.
Lightning Protection 13kV (1.2/50us), 6.5kA (8/20s)
Material Body 316SS
Diaphragm Hastelloy C-22 FPM/FKM
Cable PVC
Weight - - 304SS, 3kg
Protection IP68
Cable Length 15 meter (100m Max.)
Separation distance 1km Max. 100m Max.
*PLD420 and PLD430 need junction box of PLD4300.
Converter
Model PL2500 PL2510
Drawing
Supply Power 85 to 264V AC, 50/60Hz 24V DC 10%
Power Source 24V DC
Power Consumption Approx. 3VA (at 20mA output) Approx. 3VA (at 20mA output)
Input 4 to 20mA DC (2-wire)
Output 4 to 20mA DC
Amplification 1 to 5 times
Load Resistance 550 Max.
Operating Temperature -10 to 50C
Protection -
Material PBT
Mounting 35mm DIN rail
Connected sensor PLD120, PLD130
38
PLD430/PL4300* PLD120-11-02
High Accuracy for Waste Water Munhall Pump
4m, 10m 4m, 10m
18 to 26V DC 14 to 30V DC
4 to 20mA DC (Resistive)
0 to 50C
0.1% F.S. 0.2% F.S.
13kV (1.2/50us), 6.5kA (8/20s)
316SS
FPM/FKM Hastelloy C-22
PVC
304SS, 3kg
IP68
15 meter (100m Max.)
100m Max 1km Max.
PL1100
100 to 240V AC, 50/60Hz
24V DC
Approx. 20VA
4 to 20mA DC (2-wire)
4 to 20mA DC
-
600 Max.
0 to 50C
IP20
SPCC
2M6 screw mounting
PLD120-11-02
39
Features
Flat face to avoid residual liquid
Plastic flange to achieve light weigh
Wide variety of flange materials to suit specific
application
No need for Teflon film sheet due to the plastic
flange of high corrosive resistance
Easy start-up with no adjustment or setting
General Description
Model PK series, pressure level transmitter, is
integral type of continuous liquid transmitter. The
measuring depth is selected by 0 to 4m or 0 to 10m.
The material of flange is available with PP, PVC,
CPVC, 304SS, and 316SS to suit many of specific
application such as waste water, chemical, purified
water, and so on. Model PL2500 is available to
connect with PK series to supply 24V DC power.
Operational Description
The diaphragm at the center of flange, FPM/FKM
for plastic flanges and Hastelloy C-22 for metal
flanges, detects the liquid pressure in proportional
to the liquid level. The semiconductor pressure
sensor converts the pressure into current signal,
and outputs 4 to 20mA DC. In order to compensate
for atmospheric pressure, the housing has a vent to
automatically correct the detection errors caused by
the change in atmospheric pressure.
MODEL PK
PRESSURE LEVEL TRANSMITTER
40
Specifications
Model PK120S PK120S6 PK120P PK120V PK120HV
Description 2-wire 2-wire
Drawing
Mounting JIS10K50A JIS10K50A Equivalent
Measuring Range 4m, 10m
Supply Power 24V DC 10%
Output 4 to 20mA DC
Load Resistive 500 Max.
Operating Detection Face 0 to 70C
Temperature Housing 0 to 50C
Accuracy 0.5% F.S.
Material Flange 304SS 316SS PP PVC CPVC
Diaphragm 316LSS FPM/FKM
Housing PVC
Cable Entry G3/4 equivalent
Protection Housing IP65
Wetted part IP68
Connected Converter PL2500, MP2000
Converter
Model PL2500 MP2000
Drawing
Supply Power 85 to 264V AC, 50/60Hz 100 to 240V AC 10% 50/60Hz
Power Source 24V DC 24V DC
Power Consumption Approx. 3VA (at 20mA output) Approx. 20VA Max.
Input 4 to 20mA DC (2-wire) 4 to 20mA DC
Output 4 to 20mA DC 4 to 20mA DC
Amplification 1 to 5 times -
Load Resistance 550 Max. 600 Max.
Operating Temperature -10 to 50C -5 to 50C
Material PBT ABS
Mounting 35mm DIN rail Panel mounting, In conjunction with DIN43
700-9696 (Panel cut-out: 92mm92mm)
41
MODEL LA
AIR BUBBLER LEVEL MEASUREMENT SYSTEM
Features

Can be used with highly viscous liquids

4 to 20mA output

On site or remote displays

Easy maintenance

No moving parts
Application
The LA is ideal for measuring drainage, night soil
or sewage water with high viscosity and suspended
solids.
General Description
The LA series air bubbler is simple and proven
level measurement system for dirty wastewater
treatment. The bubble tube is the only component
in contact with the liquids.
The control unit consists of pressure elements, a
needle valve, V/I converter and indicator. Even if
sludge or suspended solids become clogged in the
bubble tube, they can be blown out by operating
the bypass valve. There are two kinds of bubble
tube, an easily installed flexible PVC hose and a
304SS pipe which can withstand high temperature.
The LA is ideal for measuring drainage, night
soil or sewage water with high viscosity and/or
suspended solids.
Operational Description
The LA system operates by bubbling a small
flow of air from a submerged dip tube and then
measuring the resulting air back pressure. Pressure
increases proportion to depth of measured liquid
until air is forced out the bottom. At this point,
pressure stabilizes and the pressure is measured by
the control unit. The pressure signal is converted to
4-20mA DC output. The field indicator is provided
by the converter.
42
Specifications
43
MODEL FR20 & OLV-20
MAGNETIC FLOAT
LEVEL SENSOR
Features

Custom manufactured to user specifications

Switch points are field-adjustable (FR series)

Reliable

Wide choice of materials

Long switch life

Durable float
General Description
The FR20 and OLV-20 custom level sensors are
engineered and manufactured to meet demanding
customer applications for liquid level sensing.
Available in a wide range materials and mounting
types, these sensors are appropriate in most
liquids. The FR20 series is available in lengths up to
3900mm with a variety of mounting configurations.
The OLV-20 series is physically smaller and has a
maximum total length of 500mm.
Interface of two immiscible liquids can be
detected by FR series. The difference of SG is
required more than 0.1 for SS float, 0.2 for plastic
float.
Operational Description
These level sensors contain hermetically sealed
reed switches in the stem and a permanent magnet
in the float. As a float rises or falls with the level of
liquid, the reed switch activates by the magnet in the
float.
Applications
The FR20 and OLV-20 have numerous industrial,
machinery and process control applications that
include some of the following:
Control
In processing petrochemicals, iron, steels,
chemicals and food
Original Equipment Manufacturing
As a reliable component in boilers, hydraulic
equipment, air conditioners, etc
Semiconductor Manufacturing
As a non-contaminating pump control for pure
water
Automatic Planting Machinery
As a level control in corrosive plated environments
Selecting the Correct Series
The FR20 series offer a wide range of choices
in floats, mounting configurations, materials, and
number of switch points, while the OLV-20 series
offer smaller dimensions, shorter maximum length
and lower cost.
1. Determine whether an FR20 or OLV-20 series are
required.
2. Select the required material for the stem and
floats.
3. Select the required mounting type.
4. Determine the number of actuation levels
required.
5. Determine where the actuating levels should be.
Distances are measured from the inner surface of
the mounting to the end of the stem.
6. Determine switch operation - normally opened (up
ON, down OFF) or normally closed (up OFF, down
ON).
Conformity and Approval
CE (Low Voltage Directive)
The FR20 and OLV-20 series without housing is in
conformity of EN61010-1: 2nd edition (2001).
RoHS Directive
The FR20 and OLV-20 series with material of
304SS, 316SS, and 316LSS, but without housing,
can be in conformity of RoHS Directive.
NK (Marine Approval)
The FR20 and OLV-20 series are approved to
suite ship building regulation by Nippon Kaiji
Kyokai who is a ship classification foundation in
Japan, but limited application.
44
Ordering Information
Ordering Information
45
FR20 Series Float Types
Specification
46
15VA reed switch 220VA reed switch
Max. Capacity 15VA 15W 220VA 55W
Max. Current 1A AC 1A DC 1A AC 0.5A DC
Max. Voltage 264V AC 200V DC 220V AC 110V DC
Switch Rating
47
Specification
OLV-20 Series Float Type
48
Switch Rating
Max. Capacity 50VA 50W
Max. Current 0.5A AC 0.5A DC
Max. Voltage 300V AC 300V DC
49
MODEL FR51

EXPLOSION PROOF MAGNETIC


FLOAT LEVEL SENSOR
Features

Custom made to user specifications

Flameproof as d2G4 by TIIS

Wide variety of materials

Up to 5 switch points
General Description
The FR51 series are made specifically for point
level detection of flammable liquids in containers.
This series are approved as flameproof construction
(d2G4) by Technical Institute of Industrial Safety
(TIIS), Japanese Ministry of Labor.
Available in a wide variety of materials and
mounting types, the FR51 series are appropriate
for use in flammable liquids.
The FR51 series features a reliable, accurate
mode of operation. The stem contains a
hermetically sealed reed switch; the float rises or
falls with the level of the liquid, the reed switch is
activated by the permanent magnet inside of float.
Ordering Information
50
Specifications
FR51 Series Float Types
Switch Rating
Max. Capacity 110VA 33W
Max. Current 0.5A AC 0.3A DC
Max. Voltage 220V AC 110V DC
51
MODEL OL, LS, SH, FH
MINIATURE LIQUID
LEVEL SENSOR
Features
Compact size
Low cost
Reliability/long switch life
Can be used in a wide range of liquids
Perfect solution for standard assembly parts of
mass-produced equipment
General Description
These miniature liquid level sensors are designed
for reliable operation in small tanks and containers.
Their rugged design and careful engineering make
them the perfect solution for OEM and large volume
applications.
Operational Description
These level sensors contain hermetically sealed
reed switches in the stem and a permanent magnet
in the float. As the float rises or falls with the level of
the liquid, the reed switch activates by the magnet
in the float. The operation of the switch, normally
open or normally close, is easily changed by
removing a retainer and inverting the float.
Conformity
Hygienic standards of Food, additives, etc. by
Japan Food Research Laboratories, see the page 6
for details.
Some of sensors are conformed by RoHS
directive. Six materials such as Lead, Mercury,
Hexavalent Chromium, Polybrominated Biphenyls,
Polybrominated Diphenyl Ethers, and Cadmium are
not contained to these products.
Applications
Typical applications include automatic vending
machines, photocopiers, small collection tanks,
miniature pumping stations, pilot plants and similar
small-system applications.
Controlling delivery of plating liquid
Nickel plating liquid is used for surface treatment
of electronic parts. The liquid is automatically fed
into a plating bath with the OLV-2P detecting the
upper and lower levels.
Coffee extraction control
The OLV-5UN is mounted in the feeding water
tank to detect the lower limit of the hot water. The
OLV-5UN is suitable for food and pharmaceutical
applications because the float joints are plasma
welded and the surface is buffed smooth.
Hot water control
The high temperature version of OLV-5 is the
perfect solution for automatic water boiler tank to
keep it always full. The wetted parts of OLV-5 are
316LSS float and 316SS stem/retainer, and it can
withstand up to 120C.
52
Product Summary
OLV-2A: Designed for water applications.
OLV-2P: Use in chemicals, food and portable water.
OLV-2F: Designed for applications involving
corrosive chemicals and solvents.
OLH-3: Use in water only, horizontal mounting,
O-ring seal provided.
OLH-10: Use in chemicals, food and potable water,
horizontal mounting.
LS1 P: Suitable for standard assembly parts of
mass-produced water application equipment.
LS1 R: Suitable for standard assembly parts
of mass-produced lubricating and hydraulic oil
applications equipment.
OLV-5 & OLV-5UN: Use in most of liquids.
2827mm plasma-welded 316LSS float with 316SS
stem.
OLV-5UN is a UL recognized component.
FH30 & FH50: Continuous operation at 120C
for FH30 and at 200C for FH50. Both models
withstand steam cleaning and sterilization.
SH10: Horizontal mounting from outside container.
316 stainless steel construction.
OLV-25S/90: Horizontal mounting from inside
container.
Protection For Electrical Surges:
1. Over voltage
Reed switches are not designed for the direct
switching of inductive loads such as motors,
contactors, solenoid valves, and so on. They are
susceptible to damage from over voltage. DO
NOT EXCEED THE CONTACT RATINGS. Contact
should be wired to miniature relays, suppressors
or similar devices. We recommend the use of our
relay unit model RE7000.
2. Over current
The switching lamps or stray capacity from long
cable length may produce surge current, and the
reed switch may be welded. Contact should be
wired to our relay unit model RE7000.
Technical Notes
1. The sealing compound over the lead wire egress
will keep moisture, but is insufficient to prevent
water penetration. Please install in good location
or apply suitable sealant.
2. If there is surface wave motion, use a time-delay
relay to dampen the switch action.
3. The switch should be located away from strong
magnetic fields such as those produced by
motors or solenoid values.
4. Max. Allowable impact is 10G. Shocks greater
than 10G may damage the switch.
5. Max. Pull load of lead wire is 19.6N. Exceeded
pulling during installation may damage the switch.
Switch Rating (Max. Resistive Load)
53
Specifications
54
55
MODEL FM, HM
SIDE-MOUNTED FLOAT SENSOR
General Description
The FM series, side-mounted level sensors, are
manufactured specifically for level detection in
clean liquids such as oils, water and chemicals.
They are designed for horizontal mounting in a tank
or vessel through flanged or threaded connections.
To suit many different level sensing situations, a
wide variety models are available.
Features

Simple installation

Durable Float

Stainless steel construction

Reliability/Long switch life


Approval
FM-11 is approved by NK (Japanese marine
engineering classification), Approval No. 97 FV
705B. The specifications are the same except the
maximum switch rating, 50VA 0.5A 240V AC or 50W
0.5A 240V DC.
Specification
Model FM-11 FM-12
Description Standard Double contact
Drawing
Mounting JIS5K40A
Switch Rating 50VA 0.5A 300V AC, 50W 0.5A 300V DC Max. (Resistive)
Operating Temperature -10 to 120C
Maximum Pressure 2.5 MPa
Material Mounting 304SS
Shaft and Float 316SS
Housing ADC12
Cable Entry G3/4
Protection IP44
Minimum S.G. 0.7
Life Expectancy 110
7
Min. Operation
56
Operational Description
The FM series contain a hermetically sealed reed
switch within the stem or flange and a permanent
magnet in the end of the shaft. As the float rises or
falls with the liquid level, the magnet activates the
reed switch. Changing the mounting orientation can
reverse switch action. They work well as high or low
level alarm or control for light-duty applications.
The FM series can be used in any non-hazardous
tanks or vessels. However they can be used in
hazardous location by connecting with intrinsic
safety barriers. (Local approval for the combination
system use of Intrinsic Safety standard is required.)
Switching Level
Technical Note
To protect the reed switch against electrical
surges, we recommend the use of our relay unit
model RE7000. Please see the RE for details.
FM-13 FM-14 FM-16 HM-10
Thread mounting Long stem Interface detection Micro switch
R1-1/2 JIS5K40A JIS5K65A
50VA 0.5A 300V AC, 50W 0.5A 3 00V DC Max. (Resistive)
-10 to 120C -10 to 80C -10 to 120C
2.5 MPa 3 MPa
304SS 304SS
316SS 316SS, Epoxy resin
ADC12 ADC12
G3/4
IP44
0.7 0.72 to 1.0* 0.65
110
7
Min. Operation 110
5
Min. Operation
*Middle S.G. of two liquids, the difference of SG is recommended more than 0.2.
415
Holes
A
(
5
6
)
(23) 120

1
5
5

6
4
32

1
3
0
M
a
x
.

1
4
0
200 (104) 14
57
MODEL FS
WIDE DIFFERENTIAL FLOAT SENSOR
Features
Direct pump control
Adjustable ON/OFF switching levels
Unaffected by magnetic fields
Simple installation
General Description
The Model FS is a simple float sensor designed
for top mounting in open tanks or vessels. The FS
can be installed by bulkhead, screw-in or flange
mounting. Control range is adjustable from 60mm
to 1500mm. This sensor is designed for use as
a reliable component in hydraulic units, boilers,
magnetic cooling equipment, irrigation systems,
etc. The model FS is an economical solution for
emptying and filling control.
Operational Description
The model FS consists of a micro-switch operated
by a vertical rod and float mechanism. The float
freely moves between upper and lower stoppers
which are fixed on the rod at the customers
requested points. As the liquid level rises, the float
moves up until it reaches to the upper stopper. The
rod will then be pushed up by the buoyancy of
float, and the micro switch will be operated. When
the liquid level falls, the float moves down until it
reaches to the lower stopper. Then the rod will
be fallen down by the weight of the float, and the
micro switch operation will be reversed. A spring
mechanism attached to the rod is designed to
provide mechanical hysteresis. During the float
traveling on the rod, the operating state of micro
switch is held until the float reaches the upper or
lower stoppers.
The stoppers on the rod can be adjusted to obtain
desired switching range, and the 5A rated, single-
pole, double-throws switch makes the model FS
suitable for either empty or full operations.
Installation Notes
Installation of the model FS is extremely simple
and easily accomplished. When installing the
switch, the following points should be noted:
1. The spring operation tension is factory set, but
may require adjustment on site, especially if the
length of the operating rod is changed. Correct
operation should be checked and the spring
tension adjusted if necessary.
2. It is important that the shaft and rod be mounted
so that their axis is truly vertical.
58
Ordering Information
Specification
Model FS-2S
Drawing
Application Open Tank
Mounting Equivalent JIS5K50A t=2
Contact rating 1 SPDT, 250V 5A AC, 125V 0.6A DC (Resistive)
Operating Housing 0 to 55C
Temperature Wetted parts 0 to 80C
Life expectancy 410
5
Operations
Material Float 304SS
Rod 304SS
Stopper 304SS
Flange 304SS
Bellows Neoprene (Option: Silicon)
Housing Phenol (Cover: Polypropylene)
Cable Entry G3/4
Protection IP42
Minimum S.G. 0.85
Operating differential *60mm to 850mm (at L=1000mm)
*The maximum hysteresis is 60mm, when the float is fixed by two stoppers.
59
MODEL FC
CABLE SUSPENDED FLOAT SENSOR
Features

Usable in corrosive liquids

Mounts in limited overhead space

Stable in turbulent liquids

Adjustable switch points

Reliability/Long switch life


General Description
The FC series guard floats are designed for use
in applications where the actuation level is too deep
for our model FR (Max. 3.9 meter), where overhead
space is limited, or where there is surface wave
motion. The PVC or Polypropylene float and SCM
cable are compatible with a wide range of corrosive
liquids. The float is protected from turbulence and
motion by a PVC guard. The switch operating levels
are easily adjusted by altering the height of the
cable fixing point. The switch operations, NO or
NC, are easily changed by inverting the float.
A number of float units can be used together
to give multiple level switch points in one flanged
holder. Each float can be easily assembled on site
and the switch operating points are adjusted by
desired length of cable.
Operational Description
The FC consists of a float on a stem with a reed
switch inside the stem. As the float rises or falls with
the level of the liquid, the reed switch is activated by
a permanent magnet in the float.
Technical Note
To avoid personal injury and protect the switch for
electrical surges, connect the float to our relay unit
Model RE7000 or similar devices.
60
Specifications
Contact Rating
61
MODEL FT
CABLE SUSPENDED FLOAT SENSOR
Features
Usable in a wide range of liquids
Available NO or NC contacts
Adjustable switch points
Reliable/Long switch life
Easy installation
General Description
The FT series cable suspended float sensors
are designed for high or low level indication. The
FT series are miniature switch actuated design
ideally suited to operate pumps, valves and similar
equipment used in the sewage or municipal
wastewater treatment plant. A high capacity micro
switch in the ABS float provides a reliable long life
level control.
A number of float units can be used together
to give multiple level switch points in one flanged
holder. Each float can be easily assembled on site
and the switch operating points are adjusted by
altering the length of the cable.
Operational Description
The buoyant float is weighted on one side. As
the liquid rises, it tilts in a fixed direction to operate
the micro switch, which uses a movable iron ball to
actuate the switch.
Chemical Resistance
The ABS covered float and PVC cable are
compatible with a wide range of liquids. However,
there are some liquids that may damage these
materials.
ABS can be quickly damaged by the following
liquids:
Aromatics (benzene, toluene, xylene) cause the
float to dissolve.
Esters and ketones cause the float to swell.
PVC cable can be used with the following
cautions:
Oils, especially vegetable oils and fats, tend to
absorb the plasticizer of PVC cable. Consequently
the cable stiffens.
If necessary, alternative SCM cable is available
with FT-3A and FT-3B. In general, the resistibility
depends on concentration, duration of immersion,
presence of suspended solids and/or corrosive
gasses and temperature. Although these cable
suspended floats are designed for long life, we
recommend that they are replaced at adequate
intervals.
Technical Notes
The FT-3 is ideal for direct pump control, with 2A
250V AC switch rating. For PLC and DCS usage,
we recommend to use the FT-2, with 0.1A 125V
AC rating.
SCM cable is available with FT-3A and FT-3B.
To avoid personal injury and protect the switch for
electrical surges, connect the float to our relay unit
Model RE7000 or similar devices.
Ordering Information
62
Contact Rating
Specifications
Model FT-2 FT-3 FT-5*1 FT-7*1 FT22/FT33/FT55/FT77
Drawing
Operation Characteristic
Operating Temperature -10 to 50C
Maximum Pressure 200 kPa
Allowable Impact 500 m/s
2
Minimum S.G. 0.9 0.8
Operational FT-A Up ON, 10015 Up ON, 18640
Characteristic FT-B Down ON, 8010 Down ON, 12320
FT-C SPDT SPDT
Cable Length 6 meter (Max. 20 meter)
Life Expectancy 210
5
Operations
Material Cable 8.1, PVC*
2
Float ABS
Housing ABS
Flange PVC
Weight 3kg, PVC (build in steel)
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*
3
Maximum Detection Points 6
*1 FT-5/FT-7 are only available for maintenance and repair parts of FT55/FT77.
*2 SCM (2-core) cable is optionally available.
*3 IP65 is optionally available.
63
Contact Rating Switch Action
Up ON: FQ-6, FQ-8, FQ-8T
Down ON: FQ-6B, FQ-8B
MODEL FQ
CABLE SUSPENDED FLOAT SENSOR
Features
One float gives a latched signal between two
different levels
Differential and switch level points are easily field
adjustable
Unique tumbling action eliminates chatter
Works in dirty liquids
Reliability/Long switch life
Easy installation
General Description
The FQ-6 and FQ-8 cable suspended float
sensors are designed to provide the control signals
for a differential pump control system. These top
mounting sensors are suitable for use in a wide
variety of open tanks or vessels. The control
differential in the FQ-6 is adjustable from 270mm
to 1000mm and FQ-8 is adjustable from 330mm
to 4000mm. The ABS covered float and the PVC
cable make them ideal for most pump control
applications.
A number of float units can be used together
to give multiple level switch points in one flanged
holder. Each float can be easily assembled on site
and the switch operating points are adjusted by
altering the length of the cable.
Operational Description
The Model FQ contains a hermetically sealed
reed switch, a permanent magnet, and a movable
weight.
As the liquid level rises and falls, the movable
magnetized weight slides up and down inside the
float and acts upon an encapsulated reed switch.
The float tumbles at its upper and lower limits. In
this way the reed switch changes state at the upper
limit and remains in this state until the lower limit is
reached and it changes state again.
Chemical Resistance
The ABS covered float and PVC cable are
compatible with a wide range of liquids. However,
there are some liquids that may damage these
materials.
ABS can be quickly damaged by the following
liquids:
Aromatics (benzene, toluene, xylene) cause the
float to dissolve.
Esters and ketones cause the float to swell.
PVC cable can be used with the following
cautions:
Oils, especially vegetable oils and fats,
tend to absorb the plasticizer of PVC cable.
Consequently the cable stiffens.
If necessary, alternative Hypalon cable is
available with FQ-8. In general, the resistibility
depends on concentration, duration of immersion,
presence of suspended solids and/or corrosive
gasses and temperature. Although these cable
suspended floats are designed for long life, we
recommend that they are replaced at adequate
intervals.
Technical Note
To avoid personal injury and protect the switch for
electrical surges, connect the float to our relay unit
Model RE7000 or similar devices.
64
Specifications
Model FQ-6 FQ-8 FQ66 FQ88
Drawing
Operating Temperature*
1
-10 to 50C
Maximum Pressure 200 kPa
Minimum S.G. 0.7 0.9
Cable Length 6 meter (Max. 20 meter)
Life Expectancy 110
5
Operations
Allowable Inpact 100 m/s
2
500 m/s
2
Material Cable 6.5, PVC 8.1, PVC
Float PP (Float cap ABS) ABS
Housing ABS
Flange PVC
Weight Gray iron casting (Black painting) 3kg, PVC (build in steel)
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*
2
Maximum Detection Points 6
*1 FQ-8T (High Temp. Version) is available up to 70C.
*2 IP65 is optionally available.
UP ON Actuation UP ON Actuation DOWN ON Actuation DOWN ON Actuation
A
A
B
B
Switch Actuation Angle
A: 35 to 70, B: -30 to -70
Control Width
FQ-6: 0.27 to 1m
FQ66: Normally set by 270 30mm, if not specified.
Switch Actuation Angle
A: 11 to 33, B: -13 to -39
Control Width
FQ-8: 0.33 to 4m
FQ88: Normally set by 330 30mm, if not specified.
65
MODEL FP
PNEUMATIC LIQUID LEVEL SENSOR
Specifications
Features
Low cost: Requires only a standard 1/2 pipe in a
material compatible with the liquid
Simple installation: Requires only a G1
connection at the top of the tank
Reliable: The FP employs a minimum of moving
parts. The diaphragm moves a maximum of 2mm.
No moving parts are in contact with the liquids
Long life expectancy: The FP is designed for over
200,000 operations
General Description
The FP series pneumatic liquid level sensor is a
diaphragm actuated sensor. They are designed for
use in high viscous liquids.
The FP series cover the wide range of
applications. The FP-1A, with a neoprene
diaphragm, is for general usage. The FP-1S, with a
Viton diaphragm, is for corrosive atmosphere. The
FP-3, with neoprene diaphragm, is for cost effective.
The explosion proof, FP510, is also available, which
is approved as flameproof construction (d2G4)
by Technical Institute of Industrial Safety (TIIS),
Japanese Ministry of Labor.
66
Operational Description
The SPDT micro switch in the FP is actuated by
compression of a captive air column in the detecting
pipe beneath the diaphragm.
Technical Notes
1. Pipe coupling shall be airtight by applying a
sealing compound in paste form. Do not use a
seal tape.
2. For low level detection, switch operating position
may rise if the detecting pipe soaks long in liquid
because pressurized air in the pipe is gradually
dissolved into liquid.
3. For high viscous liquid, we recommend to cut the
tip of the pipe at a slant or use the bigger pipe
than usual 1/2.
67
MODEL FE
ELECTRODE LEVEL SENSOR
Features

Usable in a wide range of liquids

Up to 6 points detection

Safe low voltage and small currents

Switch points easily adjusted in field

Simple to install and adjust large terminal


enclosure for wiring
General Description
The FE series of level sensors are designed for
point level indication of conductive liquids. Used in
conjunction with one or more RE7000 relays, the FE
can reliably detect up to 6 separate levels in tanks
up to 6 meter deep. Model CE, cable suspended
electrode level sensor, is available for deep wells
with the cable length 6 meter standard and 20 meter
maximum.
Operating levels can be easily changed in the
field by cutting the length of the electrodes. The
material of electrode is selected from 316SS,
NW0001 0665, NW0276, and Titanium for the
chemical compatibility.
Operational Description
A typical system consists of three major
components, an electrode holder, the electrodes,
and a relay unit.
The electrode holder serves as a mechanical
support for the electrodes and electrically insulates
them from the tank. The electrodes are vertically
mounted to the holder, above the liquid, with their
lower ends positioned at the required actuation
levels. The relay unit provides the voltage and
current required (8V, 5mA AC Max.) for sensing as
well as suitable relay outputs.
Applications
The FE series can be used in any suitable,
conductive liquids. Applications involve both alarm
point detection and pump valve control. Since the
FE series contain no moving parts, it is very reliable
and can be used in tanks where mixers or other
moving equipment would damage ordinary float
switches or level detectors.
Electrode Selection
Material Model
316SS FE2 FE22 FE72 FE82
NW0001,0665*
1
FE3B FE23B FE73B FE83B
NW0276*
2
FE3C FE23C FE73C FE83C
Titanium FE4 FE24 FE74 FE84
Carbon FE5 FE25 - -
*1 NW0001,0665 is equivalent with HastelloyB

*2 NW0276 is equivalent with HastelloyC

The electrode material can be selcted according to


the liquid.

316SS: Water, Ammonia, Caustic soda, etc.

NW0001,0665: Hydrochloric acid, etc.

NW0276: Low temp. Hydrochloric acid, Sulfuric


acid, etc.

Titanium: Seawater, High temp. & concentrated


Nitric acid, Ferric chloride, etc.

Carbon: Hydrochloric acid, Sulfuric acid, etc.


68
Specifications
Model FE2 series FE22 series FE7 series FE8 series
Description Standard with SS flange Thread mounting Thread mounting
Drawing
Max. Poles 7 6 4 6
Mounting JIS10K100A (4 holes) JIS10K100A G2 G2
Operating -20 to 50C -20 to 100C -20 to 60C -20 to 50C
Temperature Option 150C Max.
Maximum Pressure Atmospheric 1 MPa Atmospheric
Material Housing ABS ABS or 304SS PF (304SS cover) PVC
Mounting PVC*
1
304SS*
1
PF (304SS cover) PVC
Electrode 316SS, NW00010665 (Hastelloy B*
3
equivalent), NW0276 (Hatelloy C*
3
equivalent), Titanium
Insulation Tube Polyolefin*
1
Cable entry G3/4
Protection IP45*
2
IP43*
2
*
1
Other materials are available.
*
2
IP65 is optionally available.
*
3
Hastelloy is resistered name of manufacturer.
69
MODEL CE
CABLE SUSPENDED ELECTRODE LEVEL SENSOR
Features
Easy to install for the large tanks or vessels
20 meter Max. cable length
Switch points easily adjusted in field
Up to 6 detection points
General Description
The CE is designed for use in large tanks or
vessel where the FE series can not be used due
to the limitation of electrode length. Used in
conjunction with one or more RE7000 relays, the
CE can reliably detect up to 6 separate levels in
tanks up to 20 meter deep. The PVC body, the PVC
cable, and selectable electrodes are compatible
with a wide range of liquids. The material of
electrode is selected from 316SS, NW0001,0665,
NW0276, and Titanium for the chemical
compatibility. If necessary, alternative SCM cable is
available.
Application
The CE series can be used in any suitable
conductive liquids. Applications involve both alarm
point detection and pump valve control. Since
the CE series contain no moving parts, it is very
reliable and can be used in tanks where mixers or
other moving equipment would damage ordinary
float sensor or other level detector. The CE series
consist of cable, body, and electrode, and electrode
is electrically insulated by the cable and body.
Therefore, CE can be installed at the slop wall and
through the pipe.
Operational Description
When the tips of electrode are touched by the
conductive liquids, the current is passed between
electrodes. When the liquid level is decreased from
the point of electrodes, the current is not passed
between electrodes. The relay is opened or closed
by the block or unblock of current.
Electrode Selection
Material Model
Single Point Multiple Point
316SS CE-5 CE55
NW0001,0665*
1
CE-6 CE66
NW0276*
2
CE-7 CE77
Titanium CE-8 CE88
*
1
NW0001,0665 is equivalent with HastelloyB

*
2
NW0276 is equivalent with HastelloyC

70
Specifications
Model CE series
Drawing
Operating Temperature -20 to 50C
Maximum Pressure 200 kPa
Cable Length 6 meter (Max. 20 meter)
Material Cable 6.5, PVC
Body PVC
Electrode
316SS, NW00010665 (Hastelloy B*
1
equivalent),
NW0276 (Hastelloy C*
1
equivalent), Titanium
Housing ABS
Flange PVC
Weight PVC
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*
2
Maximum Detection Points 6
*1 Hastelloy is rsistered name of manufacturer.
*2 IP65 is optionally available.
Specifications
Model RE7000
Drawing
Supply Power 90 to 132V/180 to 264V AC, 50/60Hz
Power Consumption Approx. 1.5VA Max.
Relay Contact 1 SPDT, 240V 5A AC, 30V 5A DC (Resistive)
Power Source 8V 5mA AC
Operating Resistance 4 k or less
Release Resistance 15 k or more
Operating Temperature 0 to 50C
Operating Humidity 85%RH Max.
Indication Green LED for power states
Red LED for relay states
Separation Distance 1km Max.
Use CVV-S 0.75mm
2
cable
Mounting 11-pin base, plug-in type
Base is optional and must be ordered separately.
71
MODEL MT
ELECTRICAL CONDUCTIVITY LEVEL SENSOR
Features
Stable operation with build up of scum and slurry
High durability
Easy operation of relay unit
Easy maintenance
General Description
Model MT system is a conductance actuated
control system utilizing the electrical conductivity
of the liquid to carry a small current which when
sensed, activates the appropriate controls. The
multi-points probe has the capability to control
several pumps and alarms, as well as indication of
levels, using discrete set points.
Operational Description
When AC power is applied to a pair of isolated
electrodes, without liquid between them, no current
is delivered. When there is liquid, it becomes a part
of electrical circuit and a current is delivered.
When liquid contacts the electrode, MT directly
detects the resistance and compares it with the
value set in the relay unit to determine the liquid
presence, then sends signals to amplifier, causing
the relay to give output signals.
Applications
Model MT system can be used in any suitable
conductive liquids. Applications involve both alarm
point detection and pump valve control. Since MT
system contain no moving parts, it is very reliable
and can be used in tanks where mixers or other
moving equipment would damage ordinary float
sensor or other level detectors.
MT system is very reliable to use in Waste water,
Sewage water, Fresh water, and Conductive liquids.
Manhole pump control is one of biggest application
for MT system.
72
Sensor
Model MT10/1 MT10/3 MT10-Z
Drawing
Number of detection point 1 3 6
Operating Temperature 0 to 80C
Material Cable 6.5, PVC 8.1, PVC 6.5, PVC
Body PE PE/PVC PE
Electrode 316SS
Relay Unit
Model RE9000
Drawing
Supply Power 100 to 240V AC, 50/60Hz or 24V DC
Power Consumption Approx. 7VA Max. for 240V AC, 7W Max. for 24V DC
Relay Contact 240V 5A AC (resistive)
Power Source 12V AC (1mA Max.)
Detection Sensitivity 1 k, 4 k, 20 k, 80 k,
Operating Temperature -10 to 60C
Indication Green LED for power states
Yellow LED for relay 1 states
Red LED for relay 2 states
Separation Distance 500m Max.
Mounting 35mm DIN rail or 2 x M3 screw
Specifications
73
Features

Strong for buildup

Strongly built sensor

Excellent maintainability

Easy to replace from existing sensor


General Description
Model LZ is designed to detect the leakage oil in
sump pit, pit in oil retaining wall, pump yard, and
etc. Since Model LZ contains no moving parts, it
is very reliable and durable. The construction is
very simple, so it is easy to maintain. The principle
of operation is to detect the impedance between
Electrode and earth, so Model LZ is not affected by
the conductive build up.
Operational Description
Model LZ detects impedance between electrode
and earth ground. When the electrode is in water,
impedance is low. But when the electrode is
covered by oil, impedance is increased and output
signal.
Application

Oil leak detection for oil refinery, petrochemical,


cogeneration, and power plant

Oil leak detection for storage tank of crude oil and


refined oil in oil refinery plant
MODEL LZ
LEAKAGE OIL SENSOR

Oil leak detection for oil refinery, petrochemical,


cogeneration, and power plant

Oil leak detection for storage tank of crude oil and


refined oil in oil refinery plant
Hydraulic Power Plant
Oil detection in leakage water
In rare case, oil is leaked
from inlet valve.
So, lead detector shall be
installed for safety.
74
Specifications
Model LZ10
Drawing
Sensitivity 7mm 3mm (Thickness of oil slick)
Operating Temperature -20 to 50C
Maximum Pressure Atmosheric
Material Body Formed polystyrene with urethane coating
Electrode 304SS
Cable PVC, dia 6.5 6m (VCTF 2 0.5mm
2
)
Protection IP67
Model LZ1100
Drawing
Supply Power 100 to 120/200 to 240V AC 10%
Power Consumption Approx. 3VA (at 100V AC)
Output Signal No-voltage relay (SPDT), 250V 3A AC, 30V 3A DC (Resistive)
Operating Temperature -20 to 60C
Maximum Humidity 85 %RH
Material Body ABS
Separation Distance 2000m Max.
Protection IP20
Mounting 11-pin socket*
1
(11PFA equivalent)
*
1
11-pin socket can be mounted on DIN rail.
75
MODEL OX
OPTICAL INTERFACE SENSOR
Features

Optimizes sludge discharge control

No influence from ambient light

Eliminates build up and fouling of probes

Durable construction

Ideal for corrosive liquids


General Description
Model OX optical interface sensor consists of a
sensing probe and a separate electronic converter.
Sediments, suspended solids, and interface of
immiscible liquids are detected by using an infrared
transmission operating principle. By transmitting the
infrared light with pulse modulation, a strong beam
goes through build up and fouling on the probe
surfaces. Ambient light is electrically disregarded
by using a special frequency.
The sensing probe is submersible and the PVC
housing, PP sealing connector, and FEP covered
probes are compatible with a wide range of liquids.
Special PVC cable lengths are 20 meters. The
detecting level can be easily adjusted by altering
the height of the cable fixing point.
The electronic converter has a switch selectable
High or Low fail-safe mode for relay safety. An
adjustable 0.5 to 10 seconds switching delay is
provided in order to avoid transient on/off signals.
Operational Description
The OX consists of two element probes. A beam
transmits from one which has a built in infrared
emitting diode to the other which has a built in
photo detector. When the probes are immersed
into medium, the infrared beam transmission
is decreased. This damping is detected and
converted into an electric relay output.
Wiring
76
Specifications
Converter
77
MODEL CG
NEW CAPACITANCE POINT LEVEL SENSOR
General Description
Conventional Radio Frequency and Admittance
sensors are typically used as inexpensive solutions
for point level detection, but they are often times
unreliable. The model CG provides reliable,
simple, and cost effective point level detection of
liquids, solids, and adhesive conductive medium.
Sophisticated application with fluids, operation
conditions that requires periodical re-calibration
with conventional simple sensors due to the
deviation of working conditions like Fluids chemical
configuration, Humidity, Temperature, Resistance
value factor, build up can not normally be covered
with conventionally simple capacitance level
sensors.
Our new model CG can work well both to simple
fluids, difficult fluids, and sophisticated environment
due to the patent pending circuitry.
Operational Description
The model CG consists of an oscillation circuit
and a detection circuit. Both circuits synchronize at
a constant 1.4MHz frequency in the air,
f1=1/2 LC.
The frequency of detection circuit is changed
from the air to in the medium by taking in the
capacity of the medium, f2=1/2 L(C+C).
The oscillation circuit automatically follows
to synchronize with the frequency of detection
circuit. When the resonance frequency shifts to the
detection set point, the relay is energized.
Features
One push adjustment by parameter
Various function by microprocessor
LCD for operation check
Improved function for material build up
Outstanding reliability
No need to adjust in actual liquid
78
Key Features and Benefits
Patent circuitry
The CG consists of an oscillation circuit and a detection circuit, and the frequencies of these two circuits
are automatically synchronized. This function provides Free from Initial Calibration, Wide Sensitivity Range,
Resist Build up Problem, and Highly Stable Detection.
One push adjustment by parameter
Adjustment can be easily done by using 4 push button switches to select parameters and enter setting
values. Without the tester or tool needed, the configuration error due to personal difference will be avoided.
Improved function for material build up
Unlike the traditional sensors which utilize the change in voltage, the CG series detect the change in
frequency caused by the change in capacitance value, resulting in minimizing the affection by build up
No need to adjust in actual liquid
When the application condition and the device model are the same, the sensor operates successfully with
the same parameter values.
Specifications
Model CG-1NH CG-2NH CG-1FH CG-2FH
Drawing
Mounting G3/4* JIS5K25A*
Supply Power 100 to 240V AC 10%, 50/60Hz
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Programmable between 0.0 to 25.5 seconds
Operating Housing -25 to 60C
Temperature Electrode -25 to 60C
Maximum Pressure 1 MPa
Maximum Humidity 95% RH
Sensitivity Dielectric constant 1.2 Min.
Capacitance between electrode 1.0 pF Min.
Only Resistance between electrode 10 k Min. (L=250)
Material Housing ADC12
Electrode 304SS
Insulator PE
O-ring FPM/FKM
Cable Entry G1/2
Protection IP65
Fail safe High or Low by program
Length of Electrode 250mm Standard, 2000mm Max.
*Other size of mounting, R or NPT, is optionally available.
Hex.29
R 3/4
114

(76)
21.7
(
1
5
2
)
5
0
(
1
0
9
)
1
0
0
L
20
79
MODEL KRV
CAPACITANCE LEVEL SENSOR
Features
No adjustment required
High sensitivity with dielectric constant as low as
1.1
Ignores coatings and build up
Detects solids, liquids, and interface of two
immiscible liquids
General Description
The KRV series of capacitance sensors are
designed for point level detection of liquids, solids,
powder, or interface between two immiscible liquids.
Radio Frequency sensors are typically used to
detect liquids, but have a difficult time with solid
or powder materials. The KRV series overcome
this limitation by having a parallel LC circuit on its
oscillator and five switch selected sensitivity ranges.
The KRV series easily detect solid and powder
materials such as plastic powder/pellet, fly ash,
carbon black, and similar substances.
The KRV series reliably detect the interface
between two immiscible liquids, oil and water as an
example. The KRV can be set to operate in water
but not in oil. Additionally, the KRV will ignore heavy
oily build up on its electrode.
Operational Description
When the electrode is in free air, the oscillation
circuit synchronizes with the detection circuit. When
the electrode is in the medium, the synchronization
between the oscillation circuit and the detection
circuit breaks with the capacitance of the medium
being taken in. This difference is then converted into
the relay output.
Sensitivity Settings for Applications
A sensitivity: 0.5PF to 5PF, to 100k
For solids and liquids ( s 1.1) such as Aluminum
powder, Calcium carbonate, Cement, Fly ash, Ink,
Paint, Plastic resin, etc.
B1 sensitivity: 2PF to 5PF, 100k to 50k
For solids and liquids ( s 2.2) such as Coffee
powder, Feed, Flour, Oil, Starch, etc.
B2 sensitivity: 5PF to 10PF, 50k to 30k
For solids and liquids ( s 3.0) such as Grain,
Sand, Sugar, Water, etc.
C sensitivity: 200PF to 1000PF, 2k to 200
For liquids and slurry ( s 50) such as
Dehydrated cake, Drainage, Night soil, Sewage,
Slurry, etc.
D sensitivity: 4000PF to 50000PF, 500 to 2
For liquids ( s 90) such as Chemical slurry,
Quicklime (liquid), etc.
Note: Normally, NOHKEN will set the proper
sensitivity range before shipment in accordance
with your specified medium when ordering.
80
Ordering Information
Wiring
Technical Information of Fluoro Plastic
PTFE: Teflon 4F (Poly Tetra Fluoro Ethylene),
operating temp. 200C Max.
FEP : Teflon 4-6F (fluorinated Ethylene
Polypropylene), operating temp. 200C Max.
ETFE: Tefzel (Ethylene Tetra Floro Ethylene),
operating temp. 150C Max.
ECTFE: Halar (Ethylene Chloro Tri Fluoro
Ethylene), operating temp. 150C Max
PVDF: Kynar 2F (Poly VinyliDene Fluoride),
operating temp. 120C Max.
81
MODEL KSV
FOR CONDUCTIVE MEDIUM
Features

Ignores heavy conductive build up

Single probe/Mechanically strong


General Description
The KSV series of capacitance sensors are made
specifically for point level detection of conductive
medium. Applications include water, chemical
solutions, acid based slurries, conductive granules,
and sticky liquids.
Build up is one of the most common problems
for capacitance sensors. Conventional Radio
Frequency sensors solve this problem by using a
guard probes (the second or third element to the
electrode). But this complicated probe construction
tends to make probes easily broken, particularly
if twisted in agitated containers. Consequently,
conventional RF sensors are installed vertically and
limited to a fixed length, foamed in one piece.
The KSV series have overcome this limitation
by using the series resonance circuit and a single
electrode. This circuit corrects for conductive
build up by measuring its resistance. The single
electrode can be mounted in virtually any position
and is available with a number of standard
mountings.
Operational Description
The electrode of the KSV is a part of the
oscillation circuit. When the electrode is in the free
air, the oscillation is stopped. When it is in medium,
the oscillation is restored by measuring capacitance
of medium and the relay is energized.
Applications

Liquids (except for oil): Water, Caustic soda,


Hydrochloric acid, nitric acid, Sulfuric acid, etc.

Sticky conductive medium: Drainage, Dehydrated


cake, Night soil, Sewage, Sludge, Slurry, etc.
82
Ordering Information
Ignores Heavy Conductive Buildup
The characteristics of the KSV circuit are defined by:
b> c: Oscillation stops (The electrode is in the air.)
b< c: Oscillation starts (The electrode is in the
medium.)
b=1/(C+ C)R
b: Frequency when the electrode is coated or
covered by the medium.
c: Adjusted frequency when the electrode is in the air.
C : The stray capacitance of the electrode.
C: The capacitance of the medium.
R : Resistance of the medium.
When a conductive resistance builds up forms on the
electrode, b increases as R falls ( ). This means
b> c so that oscillation cannot start ( ).
When actual medium level is covering the electrode,
b decreases by taking in C( ). This means b<
c so that oscillation starts and the relay energizes.
In this way, by taking resistance of conductive build
up and canceling capacitance of that, the KSV prevents
false relay trips.
Value of capacitance and resistance of sensitivity are
shown on Table 1.
Table 1
83
Technical Note

The heat resistive type is optionally available up to 400C.

Form detection and insulated tube types are optionally available.


Specifications
Model 1NH 1FH 2NH 2FH
Description Standard
Drawing
Mounting R3/4 JIS5K25A R3/4 JIS5K25A
Supply Power KRV 100 to 120V AC, 200 to 240V AC or 24V DC
KSV 100/200, 110/220, 120/240V AV or 24V DC
Power KRV Approx. 2.5VA Max.
Consumption KSV Approx. 2.2VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Detection KRV Adjustable between 0.5 to 10 seconds
Time Delay KSV Not provided
Operating Housing -10 to 55C
Temperature Electrode -20 to 60C
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Material Housing ADC12
Electrode 304SS*
Insulator PTFE*
O-ring FPM/FKM*
Cable Entry G1/2
Protection IP65
Length of Standard 250mm
Electrode Option 50 to 4000mm
*Other materials are available.
*Specification of products shall be changed by the application and operational condition.
84
3NH 3FH 4NH 4FH
Heavy duty Heavy duty Heat proof
R1 JIS5K25A R1 JIS5K25A
100 to 120V AC, 200 to 240V AC or 24V DC
100/200, 110/220, 120/240V AV or 24V DC
Approx. 2.5VA Max.
Approx. 2.2VA Max.
1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Adjustable between 0.5 to 10 seconds
Not provided
-10 to 55C -10 to 55C
-20 to 60C -20 to 180C
1 MPa
85% RH
ADC12
304SS*
PTFE*
FPM/FKM*
G1/2
IP65
250mm
50 to 4000mm
85
Specifications
Model 5FH 6FH 7FH 8FH
Description Flash probe Wire extension Pipe type Stick proof type
Drawing
Mounting JIS5K50A JIS5K50A JIS5K50A JIS5K50A
Supply Power KRV 100 to 120V AC, 200 to 240V AC or 24V DC
KSV 100/200, 110/220, 120/240V AV or 24V DC
Power KRV Approx. 2.5VA Max.
Consumption KSV Approx. 2.2VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Detection KRV Adjustable between 0.5 to 10 seconds
Time Delay KSV Not provided
Operating Housing -10 to 55C
Temperature Electrode -20 to 60C
Maximum Pressure 1 MPa 500 kPa 100 kPa 1 MPa
Maximum Humidity 85% RH
Material Housing ADC12
Electrode 304SS* C3604BD 304SS*
Insulator PE* FEP (Pipe) FRP
O-ring FPM/FKM*
Cable Entry G1/2
Protection IP65
Length of Standard 65mm 1000mm 250mm
Electrode Option 5 to 500mm 500 to 10000mm 50 to 4000mm
*Other materials are available.
Holes
(
1
1
1
)
(
1
5
4
)
(76)
1
4
L
35
20 2
0
415
105
130
114
86
9NH 9FH 25FH
Special type High Sensitivity
R1 JIS5K50A JIS5K50A
100 to 120V AC, 200 to 240V AC or 24V DC
100/200, 110/220, 120/240V AV or 24V DC
Approx. 2.5VA Max.
Approx. 2.2VA Max.
1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Adjustable between 0.5 to 10 seconds
Not provided
-10 to 55C
-20 to 60C
1 MPa
85% RH
ADC12
304SS*
PTFE*
FPM/FKM*
G1/2
IP65
250mm
50 to 4000mm
87
Special type of sensor
Specifications
Description 2 points detection 3 points detection 4 points detection
Drawing
Application
Multi points detection by one sensor
Adaptive Model of PCB KRV, KSV, KRS (The shape of housing is different for separation type.)
Mounting JIS5K50A JIS5K80A JIS5K100A
Material Housing ADC12
Electrode 304SS
Insulator PE (Option: PTFE, Ceramic, etc.)
Maximum Pressure 1 MPa
Operation Temp. (Electrode) -20 to 60C
Power Supply 100V, 200V AC 10% 50/60Hz (KRV: 100-120/200-240V AC 10% 50/60Hz)
Power Consumption
KRV: approx. 2.5VA,
KSV: approx. 2.4VA
KRV: approx. 5.6VA,
KSV: approx. 3.8VA
KRV: approx. 6.6VA,
KSV: approx. 5.6VA
Relay Output 250V 3A AC, 30V 3A DC (Resistive)
Insulation Resistance 100 or more, 500V DC
Withstand Voltage 1500V AC, 1 Minute
Vibration Proof 10 to 55 Hz (Amplitude 1.5mm)
Maximum Humidity 85% RH
88
Sanitary Flange Slide Flange Pipe line A Pipe Line B Horizontal mounting
Foods & Beverage
Detection point
changeable
Detect liquid inside of pipe
No space at the top
of tank
KRV, KSV, KRS, KST, KRT, KRE65, KSD, KRD, KUV, KUD
Sanitary 1.5S JIS5K50A JIS5K80A
ADC12
304SS
PE (Option: PTFE, Ceramic, etc.)
1 MPa - 1 MPa
-20 to 60C
100V, 200V AC 10% 50/60Hz (KRV: 100-120/200-240V AC 10% 50/60Hz)
Approx. 4VA (KRV
.
KRE65: approx. 2.5VA, KSV
.
KUV: approx. 2.2VA)
250V 3A AC, 30V 3A DC (Resistive)
100 or more, 500V DC
1500V AC, 1 Minute
10 to 55 Hz (Amplitude 1.5mm)
85% RH
89
MODEL KRE, KRD, KSD
INTRINSIC SAFETY CAPACITANCE
LEVEL SENSOR
Features
Usable in hazardous location
Up to 200 meters separation distance
Adjustable at remote safe location
Approvals
i3aG5 for KRE and KRD system
i3nG5 for KSD system
Technical Notes:
1. Since these systems are approved as the
complete assembly, place your order for the
sensor and the amplifier together.
2. Return these systems to NOHKEN for repair and/
or replacement, when modification, disassembly,
or replacement of parts is needed.
General Description
For application in hazardous area, the KRE, KRD,
and KSD series are recommended. Model KRE
and KRD system are approved as intrinsically safe
of i3aG5 and Model KSD system is approved as
intrinsically safe of i3nG5 by Technical Institute of
Industrial Safety (TIIS), Japanese Ministry of Labor.
The remote amplifier of these systems can be
mounted up to 200 meters away from sensor. All
field adjustments are made at remote safe location.
KRE6000 is outdoor use, and KRE6200, KRI and
KSI is indoor use.
Recommended cable for KRE is RG62A/U which
can not be shorten or extended at site. Therefore,
separation distance has to be informed, when
you order. The 3-core shielded cable of CVVS-
3C is recommended for KRD and KSD. This cable
can be shorten or extended at site. Therefore, it
is convenience for you when you do not know the
separation distance.
90
Ordering Information
91
Specifications
92
93
Compact Type of Sensor
Specifications
Model 1N 1F 1N
Description Standard Compact
Drawing
Adaptive Model of PCB KSC, KRC, (KRC-1N/1F for RoHS)
Mounting R3/4 JIS5K25A R3/4
Material Housing ADC12
Electrode 304SS
Insulator PE
Operation Housing -20 to 50C
Temperature Electrode 60C Max.
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Power Supply 24V DC (10%)
Power Consumption 0.8W Max. without load, (RoHS product: 0.9W Max. without load)
Output Voltage output: 1V DC or less, 22V DC or more / NPN Transistor output, 100mA Max
Delay Timer Adjustable between 0.5 to 10 seconds
Protection IP65
Cable entry G1/2
Length of electrode 250mm 150mm
94
2N 2F 2N 9F 9FPT
Standard Compact Special Sanitary Heat proof Sanitary
KSC, KRC, (KRC-1N/1F for RoHS)
R3/4 JIS5K25A R3/4 ISO 2"
ADC12
304SS
PE
-20 to 50C
60C Max. 150C Max.
1 MPa 100 kPa
85% RH
24V DC (10%)
0.8W Max. without load, (RoHS product: 0.9W Max. without load)
Voltage output: 1V DC or less, 22V DC or more / NPN Transistor output, 100mA Max
Adjustable between 0.5 to 10 seconds
IP65
G1/2
250mm 150mm 70mm 80mm
95
MODEL KSV-9N-

COMPACT CAPACITANCE
LEVEL SENSOR
Features
Compact and light weight, but integral
construction
NPN open collector can be directly connected to
the relay output
Operational indicator is provided
Easy to adjust sensitivity by adjusting knob
PR2100-7U is a Power Relay Unit for KSV-9N
series
2-SPST relay output and self-holding control are
available by using PR2100-7U
General Description
KSV-9N series are designed to use in small tank
and suitable for the built-in level sensor of small or
mass production devices. This sensor can detect
general application of both liquids and solids. The
option of plastic covered probe is available for
conductive medium such as aqueous solution, grain
and sugar contained moisture, metal power and so
on.
Description of Model Number
Ordering Information
Electrode Stainless Steel Probe Type Plastic Covered Prove Type
Length of L2 20mm 100mm 20mm 100mm
Length of L1 Model Number Model Number Model Number Model Number
150mm KSV-9N-111 KSV-9N-113 KSV-9N-111M KSV-9N-113M
300mm KSV-9N-121 KSV-9N-123 KSV-9N-121M KSV-9N-123M
600mm KSV-9N-141 KSV-9N-143
96
Model KSV-9N-
Drawing
Mounting R1
Supply Power 24V DC 10%
Current Consumption Approx. 21mA Max.
Output NPN Open Collector
Oscillation Frequency Approx. 600 KHz
Operating Temperature -10 to 70C (Get rid of dew)
Maximum Pressure 1.57 MPa Max. for electrode
Maximum Humidity 95% RH
Sensitivity 0 to 20 pF for standard, 0 to 100 pF for low sensitivity
Material Electrode 304SS
Plug 304SS
Insulator POM
Cover POM
Nut POM
Protection IP67
Length of Electrode 150mm, 300mm, 600mm
Specifications
Model PR2100-7U/S
Drawing
Supply Power 100/110/200/220V AC 10%, 50/60 Hz
Power consumption Approx. 4VA Max.
Relay Contact 2 SPST, 200V 2A, 12V 10mA DC (Resistive)
Power source 24V DC 35mA
Operating Temperature -10 to 40C
Maximum Humidity 85% RH Max.
Indication Red LED for relay states
Mounting 11-pin base, plug-in type
Material ABS
Protection IP40
Base is optional and must be ordered.
Controller
Sensor
97
Ordering Information
General Description
Model VL is designed to detect powders,
solids, granular material including such very
light powders as instant coffee, powdered
milk, iron oxide, and toner for use in
medium and/or large sized hopper. There
are several versions available to meet a
variety of hopper/silo operations. Model
VL12, standard type, is used for high and
low level detection. For low level detection
in large silos, model VL12-G is available
with a protected shield to protect from the
lateral load on the probe. Model VL22, pipe
extension type, is suitable for high or low
alarm in large silos with top mounting. Pipe
extension up to 2500mm for Plug mounting
and 4000mm for Flange mounting are
available. Model VL32, cable extension type,
is also suitable for high or low alarm with a
flexible PVC coated cable available in length
up to 6000mm.
MODEL VL12, 22, 32
NEW VIBRATION LEVEL SENSOR
Feature
New principle of operation and probe construction
(Patent)
Fail safe switch is provided
Withstand up to 150C (180C in option)
Less subject to build up and dead stock
Operational Description
(Patent Principle and Construction)
The vibration rod of new VL series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The amplifier detects
the shifting of current level, and converts to output
signal.
98
Specifications
Wiring
Model VL12N VL12F VL22N VL22F VL32F
Description Standard Pipe Extension Cable Extension
Drawing
Measuring Object Powder, Granular material, Pellets and Underwater sediments
Mounting R1 JIS5K50A R1-1/4 JIS5K50A JIS5K50A
Supply Power 100 to 120V AC, 200 to 240V AC 50/60Hz
Power Consumption Approx. 5VA or 3W Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Operating
Temperature
Housing -20 to 60C
Vibration rod -20 to 150C (180C option) -20 to 70C
Maximum Pressure 2 MPa (Except a mounting part) 1 kPa
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm
3
Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS* PVC
Cable Entry G3/4
Protection Housing IP65 IP65
Vibration rod IP68 IP65
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
*The material of 316SS is optionally available.
Description of Fail-safe Function
99
SEPARATED VIBRATION LEVEL SENSOR
Ordering Information
Features
Remote controller system
Self-diagnostic function
200m Max. separation distance provides isolation
from severe vibration or high temperature on
hoppers
New principle of operation and vibration rod
construction (Patent)
Less subject to build up and dead stock
General Description
The remote controller system is available for
severe vibration on hopper or high ambient
temperature. Model VLS2200 remote controller
can be mounted up to 200 meter away from the
sensor Models VLS12, 22, 32. All field adjustments
are made at the VLS2200 controller. VLS12 is a
standard type with length of 270mm fixed. VLS22
is a pipe extension version up to 2500mm for plug
mounting and 4000mm for flange mounting. VLS32
is a cable extension version up to 6000mm from top
mounting.
Operational Description
The vibration rod of new VLS series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The controller detects
the shifting of current level, and converts to output
signal.
MODEL VLS12, 22, 32
100
Specifications
Sensor
Model VLS12N VLS12F VLS22N VLS22F VLS32F
Description Standard Pipe Extension Cable Extension
Drawing
Measuring Object Powder, Granular material, Pellets and Underwater sediments
Mounting R1 JIS5K50A R1-1/4 JIS5K50A JIS5K50A
Operating
Temperature
Housing -20 to 60C
Vibration rod -20 to 150C (180C option) -20 to 70C
Maximum Pressure 2 MPa (Except a mounting part) 1 kPa
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm
3
Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS* PVC
Cable Entry G1/2
Protection Housing IP65 IP65
Vibration rod IP68 IP65
*The material of 316SS is optionally available.
Amplifier
Model VLS2000
Drawing
Supply Power 100 to 120V AC/200 to 240V AC 50/60Hz or 24V DC option
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Environmental Temperature -20 to 60C
Maximum Humidity 95% RH
Material ADC12
Cable Entries G1/2 with two of I.D. 9 bushing and one of I.D. 10 bushing
Protection IP54
Fail Safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Yellow LED for Detection status
101
MODEL VL612,622 & VL6200
INTRINSIC SAFETY VIBRATION LEVEL SENSOR
Feature
Ex ia CT5
Self-diagnostic function
200m Max. separation distance
New principle of operation and vibration rod
construction
General Description
VL612, 622 and VL6200 are intrinsic safety
version of vibration sensor. Model VL6200 amplifier
can be mounted up to 200 meter away from the
sensor Models VL612, 622. All field adjustments are
made at the VL6200 amplifier. VL612 is a standard
type with length of 270mm fixed. VL622 is a pipe
extension version up to 2500mm for plug mounting
and 4000mm for flange mounting. Safety barrier is
required to connect between sensor and amplifier.
Operational Description
The vibration rod of new VL series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The controller detects
the shifting of current level, and converts to output
signal.
102
Specifications
Sensor
Model VL612N VL612F VL622N VL622F
Description Standard Pipe Extension
Drawing
Measuring Object Powder, Granular material, Pellets and Underwater sediments
Mounting R1 JIS5K50A R1-1/4 JIS5K50A
Operating
Temperature
Housing -20 to 60C
Vibration rod -20 to 60C
Maximum Pressure 2 MPa (Except a mounting part)
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm
3
Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS*
Cable Entry G3/4
Protection IP65
IP68
*The material of 316SS is optionally available.
Amplifier
Model VL6200
Drawing
Supply Power 100 to 120V AC/200 to 240V AC 50/60Hz
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Environmental Temperature -20 to 60C
Maximum Humidity 95% RH
Material ADC12
Cable Entries G1/2 with two of I.D. 9 bushing and one of I.D. 10 bushing
Protection IP54
Fail Safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Yellow LED for Detection status
Note:
1. The specification as below is based on combination of sensor and amplifier, not include safety barrier.
2. The safety barrier must be connected between sensor and amplifier for Intrinsically Safe.
3. MTL 728+(Cooper Industries plc) is recommended, prepared in locally.
103
Features
Suitable to detect powder and grain in a small or
middle hopper
Operating temperature up to 150C as standard
Not affected by the temperature change
Accepts a wide range of input voltage
General Description
The vibration sensor, Model VC12 is used for level
detection of solids, fine powder, granular, pellets
and sediments under the liquids such as sludge
and sand. The output signal from the sensor is
used for the alarm and/or control of electromagnetic
switch. When the detection pipe is covered by
solids, relay inside of housing is operated.
Operational description
(Patent Principle and construction)
The vibration rod of new VC series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The amplifier detects
this shifting of current level, and converts to output
signal.
MODEL VC
SMALL VIBRATION LEVEL SENSOR
104
Specifications
Model VC12N VC12F
Drawing
Measuring Object Powder, Granular material
Mounting R3/4 JIS5K50A FF
Supply Power 100 to 240V AC 50/60Hz
Power Consumption Approx. 5VA (100V AC)
Relay Output Non-voltage relay contact (SPDT)
250V 3A AC / 30V 3A DC
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Operating Housing -20 to 60C
Temperature Vibration rod -20 to 150C
Maximum Pressure 2 MPa (Except a mounting part)
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm
3
Min.
Vibration Frequency Approx. 900 to 1100 Hz
Material Housing ADC12
Vibration rod 304SS
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Ordering Information
105
Features
Suitable for low level detection of middle or large
hopper
Wide range of sensitivity setting
Fail safe switch is provided
Accepts a wide range of input voltage
General Description
Vibration level sensor VF is to detect presence
of powder and granular material at a desired level
to send signals utilized for alarm output or control
of electromagnetic switches. The vibration plate
at the tip of sensor is inserted in the tank to detect
the presence of measuring object. Whit minimum
inserted length and no mechanical moving parts,
VF can achieve high durability.
Operational Description
The vibration plate has a magnet inside it,
and when the pulse magnetic field produced by
the electromagnet is applied, the magnet starts
vibrating, causing the plate itself to vibrate. The
vibration frequency changes when the plate is
covered by medium or exposed, and causes
the change in voltage at the electromagnet. The
voltage change is detected and converted to
electric signals to indicate the medium presence at
the detection point.
MODEL VF
FLAT FACE VIBRATION LEVEL SENSOR
106
Specifications
Model VF10-65 VF10-80 VFS10-65 VFS10-80 VFS1000
Description Integral
Separation
Sensor Amplifier
Drawing
Measuring Object Powder, Granular Material
Mounting JIS5K65A JIS5K80A JIS5K65A JIS5K80A
Supply Power 100 to 240V AC 10% 50/60Hz
Power Consumption Approx. 4VA (100V AC) Approx. 2.5VA (100V AC)
Relay Output Non-voltage relay contact (SPDT)
250V 3A AC / 30V 3A DC
Detection Time Delay Approx. 2 second for turn on
Approx. 2 seconds for turn off
Operating Housing -20 to 60C
Temperature Vibration rod -20 to 100C
Maximum Pressure 100 kPa (Static pressure)
Maximum Humidity 95% RH Max.
Sensitivity Bulk density of 0.2g/cm
3
Min.
Material Housing ADC12
Detection part 304SS, Silicone
Cable Entry G3/4 3G1/2
Protection Housing IP65 IP54
Detection part IP68
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Ordering Information
107
Ordering Information
MODEL VH10, 20
VIBRATION LEVEL SENSOR
Features

For very low bulk density 0.02g/cm


3
to
0.20g/cm
3

Uses solid state piezoelectric vibration


principle for detecting material level

Provides relay output when material contacts


probe and dampens vibration
General description
The VH series are designed for using very
low density powder or material such as fibers,
perlite, diatomaceous earth, toner, carbon
black, white carbon, expanded polystyrene,
etc. VH10 is a compact version used for high
and low level detection. VH20 is suitable for
high alarm in large silos. Pipe Extension up to
2500mm for N model and 4000mm for F model
are available.
Operational Description
The vibration reed is welded on two
sustention pipes in order to stabilize the
vibration mode. Two piezo-electric elements
are mounted on the vibration reed. One
provides vibration and the other detects
damping of vibration. When the vibration
reed is covered by material, the piezo-electric
element detects damping of vibration. The
electronic circuit detects the damping and
converts into relay output.
108
Wiring Example of powder with low apparent density
Specifications
Model VH10NH VH10FH VH20NH VH20FH
Description Standard Extension tube
Drawing
Mounting size R1 JIS5K50A R1-1/4 JIS5K50A
Supply Power 90 to 132V AC, 180 to 264V AC 50/60Hz
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 240V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Approx. 1 second for covered
Time Delay Approx. 5 seconds for free
Operating Housing 0 to 60C
Temperature Vibration rod -20 to 80C
Maximum Pressure 1 MPa
Maximum Humidity 95% RH
Sensitivity Apparent density of 0.02g/cm
3
Min.
Vibration Frequency Approx. 550 Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS*
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Indication Green LED for Power status
Red LED for Relay status
*Other materials are available.
Medium Apparent density
Perlite 0.02 to 0.5
White carbon 0.03 to 0.05
Ultrafine particle of anhydrous
silica
0.04 to 0.06
Fluorite 0.08 to 0.12
Micro titanium dioxide 0.08
Silicon nitride whisker 0.1
Diatomaceous earth 0.1 to 0.15
109
MODEL VM
Features

Simple and Compact design

Ideal for small hoppers

Wide sensitivity range from 0.2g/cm


3

Patented principle and probe construction.


General Description
The VM series is designed for use in small
hoppers up to 2 meter in height. This compact level
sensor is suitable for bulk handling bins, hoppers,
feeders, etc. It helps prevent hopper overflow,
empty holding tanks, and plugged chutes.
Operational Description
The detection rod vibrates by installing piezo-
electric element and acceleration pick-up mounted
detection rod at the tip of the internal detection
rod. The piezo-electric element provides vibration
and the acceleration pick-up detects damps in the
vibrational amplitude. Covered with solids dampens
vibration of the detection rod. The electronic circuit
detects the damping of these vibration and converts
into the relay output.
Ordering Information
110
Specifications
Model VM41, 42, 49
Drawing
Mounting G3/4 or NPT3/4
Supply Power VM41 90 to 132V AC 50/60Hz
VM42 180 to 264V AC 50/60Hz
VM49 24V DC
Power Consumption Approx. 2.5VA or 1W Max.
Relay Output 1 SPDT, 240V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Approx. 3 seconds for covered
Time Delay Approx. 3 seconds for free
Operating Housing -20 to 60C
Temperature Vibration rod 0 to 60C
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Sensitivity Apparent density of 0.2g/cm
3
Min.
Vibration Frequency Approx. 500Hz
Material Housing ADC12 and ABS
Vibration rod 304SS
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Fail safe High or Low by switch
Indication Red LED for Relay status
111
MODEL VP11
VIBRATION LEVEL SENSOR
Features
Low-cost piezoelectric vibratory level sensor
Easy to use 26mm proximity style housing
Not affected by moisture, humidity, or temperature
variations
Standard transistor output
Relay output optional with PR2100/2200
General Description
The VP 11N is a single point level sensor
designed for low-cost, solids state indication and
control of powder levels in a small hopper or bin.
The VP works best in granular and powdered
materials of medium to high bulk density. It is
especially useful in applications for detection of high
and low level. The VP is an excellent replacement
of mechanical rotary paddle level controls that are
prone to failure. An example is the high level control
in a plastic resin feed hopper used in injection
molding. The sensor must not be exposed to high
temperatures or excessive abrasion.
Operational Description
The sensor utilizes a piezoelectric vibration
element to create a specific vibration frequency.
If the vibration diaphragm is vibrated for pulse
vibration frequency, the reverberant vibration is
occurred. When the material covers the sensor,
more reverberant vibration is dampened for a
given length of time. The damping of reverberant
vibration is detected by a piezoelectric element,
and processed through a comparator circuit. The
sensitivity is set by the volume of damping for a
given length of time.
AC voltage with relay output is optionally available
by using our power relay unit, Model PR2100 or
PR2200.
112
Specification
Model VP11N VP11F
Drawing
Measuring Object Powder, Granular material
Mounting G3/4 ISO 1-1/2S
Supply Power 24V DC
Current Consumption Approx. 20mA DC Max.
Relay Output NPN open collector100mA DC Max. Residual voltage 1V Max.
Detection Time Delay Approx. 3 seconds
Operating Temperature -10 to 60C
Maximum Pressure 500 kPa
Maximum Humidity 95% RH
Sensitivity Aparent density of 0.2g/cm
3
Min.
Material Body 304SS
Diaphragm 316SS
Fastener Brass
Cable 32000mm (30.2mm
3
), PVC
Protection IP55
Indication Green LED for Power status
Red LED for Relay status
Orange LED for Detected recovery
Data of measuring object (For reference)
Sample name
Apparent
density
Shape
Repose
angle
Sensitivity
Detection
point
Characteristic of sample
Plastic pellet 0.8 Cylindroid 35 Middle 10mm
Rice 0.9 Oval 30 Middle 10mm
Rice under water 0.4 Oval 30 Middle 10mm
Instant coffee 0.5
Fine power
or granuler
40 Middle 10mm
Powder suger 0.4 to 0.8
Fine power
or granuler
45 Middle 25mm Adhesive, Low flowability
Flour 0.5 to 0.7
Fine power
or granuler
45 Middle 25mm High adherability with moisture
Aluminium
hydroxide
0.15 35 High 35mm Adhesive, Low flowability
Sample name
Apparent
density
Shape
Repose
angle
Sensitivity
Detection
point
Characteristic of sample
Shampoo 1.08 Syrup 60 P Middle 10mm Adhesive
Rinse 1.03 Paste 35 P Middle 10mm Low flowability
Honey 1.01 Syrup 120 P Middle 15mm Adhesive
Mayonnaise 0.95 Paste 140 P Low 5mm Low flowability
*1 The center of adjustable range for sensitivity volume is 12 oclock.
High sensitivity: 1 to 3 oclock. Middle sensitivity: 10 to 1 oclock. Low sensitivity: 8 to 10 oclock.
*2 In case of using VP to detect aluminium hydroxide, pay attension to the environmental condition and
mounting.
*3 The meaning of "P" at viscosity is Poise.
113
MODEL R7
ROTATING PADDLE SENSOR
Features

Miniature size

Simple torque adjustment

Reliable design

Easy maintenance and repair

Low cost
Conformity
CE marking for R7-Z standard type
General Description
The R7 series of miniature rotating paddle
sensors are designed for use with plastic molding
or injection machines and extruders. It can also be
designed into equipment such as grain processing
machines and granulating equipment. These
products are the most compact units of their type
and are deigned to provide reliable services.
There are two standard versions of the R7, the R7-X
series for indoor use, and the R7-Z for outdoor use.
The R7-XL/ZL is a custom made long shaft version
up to 1000mm. The R7-XT is designed to resist
temperatures up to 120C.
Specifications
Model R7-Z R7-ZL
Description CE marked Extension, CE marked
Drawing
Mounting G3/4
Supply Power 24, 100, 110, 120, 200, 220, 240V AC 50/60Hz
Power Consumption Approx. 1.5VA Max.
Contact Rating 1 SPDT, 250V 3A AC/30V 4A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Operating Housing -10 to 45C
Temperature Detection part -10 to 70C
Material Housing ADC12 and ABS
Mounting part Brass (galvanized)
Spindle 304SS
Paddle PC or 304SS
Seal Part NBR, PTFE
Cable entry G1/2
Cable -
Protection IP65
Motor Rotation 1rpm (50Hz) or 1.2rpm (60Hz)
Life Expectancy 110
5
Operations (Micro switch)
114
Operational Description
When the power is applied to an R7
sensor, a motor powers a revolving shaft
to which a paddle is mounted. When the
material level inside the container reaches
the revolving paddle, the paddle rotation is
halted then the motor itself starts rotating
around the shaft and activates an isolated
SPDT micro switch. This removes power
from the motor so that it stops rotating
and an alarm signal is provided. When the
material level falls below the paddle, the
motor resets and the micro switch restores
the revolving action.
Technical Note
Detection torque can be easily adjusted
on site by changing the spring position.
The R7 has four torque setting (see chart
below). The standard setting is B. Adjust
to A, if there is a slight vibration on the
hopper. Adjust to C or D, if the load is
small.
Ordering Information
R7-X R7-XL R7-XT
Standard Extension Heat Resistive
G3/4
24, 100, 110, 120, 200, 220, 240V AC 50/60Hz
Approx. 1.5VA Max.
1 SPDT, 250V 3A AC/30V 4A DC (Resistive)
Yellow-Red: Normally Open contact
Yellow-Blue: Normally Closed contact
-10 to 45C
-10 to 70C -10 to 120C
ADC12 and PC
Brass (galvanized)
304SS
PC or 304SS
NBR, PTFE
-
5-core cable, 300mm (10.5 VCTF, 0.5mm
2
)
IP40
1rpm (50Hz) or 1.2rpm (60Hz)
110
5
Operations (Micro switch)
115
MODEL RB
ROTATING PADDLE SENSOR
Features
Simple torque adjustment
Easy maintenance and repair
Application
Powder: Cement, Coal dust, Glass powder,
Gypsum, Lime powder, Carbon, Iron powder,
Sand, Flour, Sugar, etc.
Granular: Plastic pellet, Fertilizer, Cereal, etc.
Block: Coal, Lime stone, Coke, Aggregate, Ore,
etc.
Technical Note
Detection torque can be easily adjusted on site
by changing the spring position. The RB has four
torque setting. The standard setting is B. Adjust
to A, if there is a slight vibration on the hopper.
Adjust to C or D, if the load is small.
Specifications
Model RB20F RB21FT
Description Standard Heat Resistive
Drawing
Measuring Object Powder, Granular material, Pellet
Mounting JIS5K65A (t=5) JIS5K65A (t=6)
Supply Power 100, 110, 200, 200V AC 50/60Hz
Power Consumption Approx. 4W Max.
Contact Rating 1 SPDT, 250V 5A AC, 30V 5A DC (Resistive)
C-H: Normally Open contact
C-L: Normally Closed contact
Operating Housing 0 to 45C
Temperature Detection Part 0 to 50C 0 to 180C
Maximum Pressure 20 kPa
Material Housing ADC12
Flange Steel 304SS
Shaft 304SS
Paddle 304SS
Seal Part NBR, PTFE
Cable Entry G1/2
Protection Housing IP55
Detection Part IP45
Motor Rotation 1rpm (50Hz), 1.2rpm (60Hz)
Life Expectancy 510
5
Operations (Micro switch)
116
General Description
The RB series of rotating paddle sensors are
designed to use in the application such as coal,
limestone, ore, and etc, where our R7 series can
not be used. Moreover, RB can also be used in the
application of powder and solid detection by changing
the detection torque.
The RB20 series are standard type. The RB21
series are custom made for heat resistive, extension,
and long shaft. The maximum operation temperature
is up to 250C. The extension type is up to 1000mm,
and long shaft is up to 3000mm at vertical mounting.
Operational Description
When the power is applied to an RB sensor, a
motor powers a revolving shaft to which a paddle
is mounted. When the material level reaches the
revolving paddle, the paddle rotation is halted then
the motor itself starts rotating around the shaft and
activates an isolated SPDT micro switch. This removes
power from the motor so that it stops rotating and an
alarm signal is provided. When the material level falls
below the paddle, the motor resets and the micro
switch restores the revolving action.
RB21FL/FLV RB21FBV
Pipe Extension Shaft Extension
Powder, Granular material, Pellet
JIS5K65A (t=6) JIS5K65A (t=5)
100, 110, 200, 200V AC 50/60Hz
Approx. 4W Max.
1 SPDT, 250V 5A AC, 30V 5A DC (Resistive)
C-H: Normally Open contact
C-L: Normally Closed contact
0 to 45C
0 to 50C
20 kPa
ADC12
304SS Steel
304SS
304SS
NBR, PTFE
G1/2
IP55
IP45
1rpm (50Hz), 1.2rpm (60Hz)
510
5
Operations (Micro switch)
117
MODEL MWS
MICROWAVE LEVEL SENSOR
Features
Non-contact sensing
High penetration, 60m operation range
Unaffected by adverse environments
Simple beam alignment
Selectable detection mode, Block or Unblock
Adjustable on delay timer
General Description
The MWS-ST/SR-11 microwave sensor is a
level sensor consisting of a transmitter (MWS-
ST-11) and a receiver (MWS-SR-11) installed face
to face. The transmitter emits a continuous, low
power microwave beam towards the receiver
and an output relay is released when the beam is
obstructed.
The sensor has wide application across all areas
of industry where highly reliable, non-contact level
detection is required. The sensor is generally used
for process control by monitoring presence or
absence of products, flow or non-flow conditions
and point level detection in bins and silos. The
sensor may also be used as a proximity sensor for
detection of vehicles such as dump trucks and rail
cars.
Applications
Garbage level detection in Garbage Incineration
Plant
Flow/Non-flow detection of Cement, Sugar,
Firebrick, Wood chip, etc
Slab position in a hot oven of an iron plant
High level detection of pig iron for the car at iron
plant
Presence/absence detection in a plastic bottle,
Carton box, etc
Technical Advantages
High Penetration
24 GHz high frequency is not attenuated by dust,
moisture, or vapor, and easily penetrates process
build-up on antenna, firebrick, refractory etc.
No Angle Adjustment Required
Approx. 30 degrees beam spread prevents
misalignment.
On delay timer
On delay time, adjustable 0.1 to 10 seconds,
prevents instantaneous detection of falling
material whist filling.
Safety of Microwaves
Complies with FFC Title Rule 15 and OSHA
exposure specification stated in Section 1910.97.
118
Specifications
TRANSMITTER RECEIVER
119
MODEL AF10
ACOUSTICAL FLOW SENSOR FOR SOLIDS
Features
Acoustic noise sensor for equipment maintenance
requirements and solid flow sensing in pipes
Works in audible sound frequencies of 8 to 16kHz
Easy to install by strap or screw to pipe or bearing
Selfcontained with 24 to 264VAC or DC power and
1 SPST relay output
Offset, gain and time delay adjustments with (4)
LED indicators
General Description
The AF10 is a selfcontained acoustical sensor
that detects the audible noise made by powders or
grains in a pipe or conveyor. It may also be used to
detect audible noise on mechanical equipment for
preventive maintenance.
Operational Description
The solid state sensor detects acoustical
vibrations by a piezoelectric pickup. If the audible
vibrations exceed a Gain setting limit, a relay
output occurs. Because sound is transmitted
very effectively by a metal or plastic pipe, this is
especially suitable for pneumatic conveying. A lack
of sound indicates a plugged pipe.
Applications
The AF10 works best in granular and powdered
materials that are hard. The rattle of conveyed
material on the pipe wall would convey audible
noise through the pipe wall to the transducer. The
AF10 can also be affixed to motor or machine
bearings and can be adjusted to provide an alarm
when excessive noise from the bearing occurs.
Calibration will require an audible noise source
comparable to a faulty bearing.
120
ACOUSTICAL FLOW SENSOR FOR SOLIDS
Wiring
Specification
Model AF10
Drawing
On indication Turning on a red LED
Sensitivity Adjustment By OFFSET and GAIN Trimmers
Output fanction Detect switch
Detection Time Delay ON delay, approx. 0.1 to 7 seconds
OFF delay, approx. 0.1 to 7 seconds
Power supply 24 to 264V DC, AC (50/60 Hz)
Output Relay contact
Contact rating 240V 2A AC, 30V 2A DC (Resistive)
Wthstand voltage 1500 V AC 1 min. (Between Line terminal and Output terminal)
Insulation resistance 500 V DC more than 100 M (Between Line terminal and Output terminal)
Power consumption Approx. 2.5 VA (at 100V AC)
Vibration proof 100 m/s
2
(60 to 2000 Hz)
Operating Temperature -10 to 70C
Maximum Humidity 85% RH
Protection IP54
Material ABS, PC
Installation Attaching band or metal fixtures (Option)
Cable entry G1/2
42 0.5
5
0
80
(107)
121
MODEL MP 2000
CONTINUOUS PROPORTIONING
CONTROLLER
122
Specifications
Wiring
123
MODEL RE
RELAY UNIT
Features

Low cost relay for switching larger loads and


alternating pumps

Plug-in mounting

Use with any of NOHKEN single point level


sensors when switching loads or control functions
are required

Isolated 5A relay contact


General Description
Model RE7000 is a control relay for switching
higher currents and voltages than those a reed
switch can cover. The RE7000 is designed that
may be used in combination to provide a variety
of control function, including multiple alarms and
alternating pumps.
Specifications
124
1. Wiring Diagram for High or Low Level Alarm
2. Wiring Diagram for Latching
3. Wiring Diagram for Latching with High and Low Level Alarm
Wiring Example
125
Typical Applications
To choose the right products for your specific
processes, we introduce some of our knowledge for
your reference.
Our successful solutions are specifide on this
catalog for:

Beer

Cement

Iron & Steel

Plastics

Sugar

Water Treatment

Garbage Incineration Plant

Semiconductor

Manufacturing Process

Thermal Power Station

Biogas Plant
126
BEER
TYPICAL APPLICATIONS
KRV-2FTAH is recommended for
foam detection of wort pan.
The utilizing a 50mm plate, the
probe surface area is expanded to
detect foam easily.
Larger Tank: MS210S
MS360S
MS380SFeature: High accuracy
1mm or 0.1% F.S.
Working Temperature of MS200S
is up to 80C, but it withstands
CIP (Clean-In-Place) of 90C
during 10 times each week and
during 30 minutes each cycle.
Working Temperature of MS360S,
MS380S is up to 150C.
, CG-6FH
, CG-5FH
(H) KRV-6FH, CG-6FH
(L) KRV-2FH, CG-5FH
KRV-2FH
KRV-2FH, CG-2FH
, CG-6FH
127
CEMENT
128
IRON & STEEL
129
130
Model: PLD120
(Titanium body and
FPM coated diaghragm)
Features:

High corrosive
compatibility

High accuracy
131
PLASTICS
132
133
SUGAR
134
135
Water Treatment
136
137
Garbege Incineration Plant
138
139
Semiconductor Manufacturing
Process/Etching System
140
Thermal Power Plant
141
Biogas Plant
142
Biogas Plant
143
FLANGE COMPARISON TABLE (mm)
JIS Flange (JIS B2220 : 2004)
ASME (ANSI) Flange (ASME B16.5-2003)
DIN Flange (DIN2527)
f (in case of Raised Face flange)
For nominal width 1 1
For nominal width 1
1
/4 to 5 2
Nominal
pres.
Nominal
width
150Lb 300Lb
D C g t f n-h Bolts D C g t f n-h Bolts
1B 25A 110 79.4 50.8 12.7 2 4-16 M14L55 125 88.9 50.8 15.9 2 4-19 M16L65
1-
1
/4B 32A 115 88.9 63.5 14.3 2 4-16 M14L55 135 98.4 63.5 17.5 2 4-19 M16L70
1-
1
/2B 40A 125 98.4 73.0 15.9 2 4-16 M14L65 155 114.3 73.0 19.1 2 4-22 M20L75
2B 50A 150 120.7 92.1 17.5 2 4-19 M16L70 165 127.0 92.1 20.7 2 8-19 M16L75
2-
1
/2B 65A 180 139.7 104.8 20.7 2 4-19 M16L75 190 149.2 104.8 23.9 2 8-22 M20L85
3B 80A 190 152.4 127.0 22.3 2 4-19 M16L75 210 168.3 127.0 27.0 2 8-22 M20L90
3-
1
/2B 90A 215 177.8 139.7 22.3 2 8-19 M16L75 230 184.2 139.7 28.6 2 8-22 M20L95
4B 100A 230 190.5 157.2 22.3 2 8-19 M16L75 255 200.0 157.2 30.2 2 8-22 M20L95
5B 125A 255 215.9 185.7 22.3 2 8-22 M20L85 280 235.0 185.7 33.4 2 8-22 M20L110
Nominal
pres.
Nominal
width
JIS 5K (kg/cm
2
) JIS 10K (kg/cm
2
)
D C g t n-h Bolts D C g t n-h Bolts
1B 25A 95 75 59 10 4-12 M10 125 90 67 14 4-19 M16
1-
1
/4B 32A 115 90 70 12 4-15 M12 135 100 76 16 4-19 M16
1-
1
/2B 40A 120 95 75 12 4-15 M12 140 105 81 16 4-19 M16
2B 50A 130 105 85 14 4-15 M12 155 120 96 16 4-19 M16
2-
1
/2B 65A 155 130 110 14 4-15 M12 175 140 116 18 4-19 M16
3B 80A 180 145 121 14 4-19 M16 185 150 126 18 8-19 M16
3-
1
/2B 90A 190 155 131 14 4-19 M16 195 160 136 18 8-19 M16
4B 100A 200 165 141 16 8-19 M16 210 175 151 18 8-19 M16
5B 125A 235 200 176 16 8-19 M16 250 210 182 20 8-23 M20
Nominal
pres.
Nominal
width
PN 6 (kg/cm
2
) PN 10 (kg/cm
2
)
D C t n-h Bolts D C t n-h Bolts
DN25 100 75 14 4-11 M10 115 85 16 4-14 M12
DN32 120 90 14 4-14 M12 140 100 16 4-18 M16
DN40 130 100 14 4-14 M12 150 110 16 4-18 M16
DN50 140 110 14 4-14 M12 165 125 18 4-18 M16
DN65 160 130 14 4-14 M12 185 145 18 4-18 M16
DN80 190 150 16 4-18 M16 200 160 20 8-18 M16
DN100 210 170 16 4-18 M16 220 180 20 8-18 M16
DN125 240 200 18 8-18 M16 250 210 22 8-18 M16
144
NPT, National Pipe Taper
(ANSI B1, 20.1)
Straight Thread
Sanitary Ferrule (OSS/JIS-B2210)
145
R thread (JIS B0203)
(External and Internal Taper)
146
G Series (Parallel Pipe) Thread (JIS B0202)
147
148
149
150
151
152
153
154
Philosophy of Nohken
1. Management Concept

Deliver customers satisfaction

Creative Endeavors

Respect for all personnel


humanity
Every NOHKEN employee engages
in our corporate activities with this
philosophy in mind.
2. Corporate Mission
We provide the best products,
broad-based expertise, current
solutions and quick support to
provide customers satisfaction.
3. Quality Policy
All personnel should ensure
perfect understanding of the
requirements of society or
customers to satisfy them. When
customers request, we supply
them safe and right products and
reliable services.
4. Warranty
NOHKEN INC. warrants that all
equipment is free from defects resulting
from faulty workmanship, defective
material or faulty design for one year
from date of original factory shipment.
This warranty is in lieu of and
excludes all other warranties of
merchantability or ftness for a
particular purpose. NOHKEN shall
not be liable for modifcation, misuse
or abuse, repair attempted by
unauthorized parties, direct or
consequential damage or loss or
expense resulting from the improper
installation or the use of defective
equipment.

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