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Sample Welding Procedure Specification (WPS) : Joints (See 4.13.1)

This document provides a sample welding procedure specification (WPS) that specifies the welding parameters and requirements for manual shielded metal arc welding (SMAW) of a single V-groove joint in low-carbon steel plates 6 mm thick in the horizontal position. Key details include using an E6013 electrode in the direct current reverse polarity mode with a current range of 300 amps, voltage of 25 volts, and travel speed of 8 mm/s. The WPS was prepared and tested according to the requirements of AWS B2.1/B2.1M and is approved for use.

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Ellysda Aulya Santy
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436 views

Sample Welding Procedure Specification (WPS) : Joints (See 4.13.1)

This document provides a sample welding procedure specification (WPS) that specifies the welding parameters and requirements for manual shielded metal arc welding (SMAW) of a single V-groove joint in low-carbon steel plates 6 mm thick in the horizontal position. Key details include using an E6013 electrode in the direct current reverse polarity mode with a current range of 300 amps, voltage of 25 volts, and travel speed of 8 mm/s. The WPS was prepared and tested according to the requirements of AWS B2.1/B2.1M and is approved for use.

Uploaded by

Ellysda Aulya Santy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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AWS B2.1/B2.

1M:2009

SAMPLE WELDING PROCEDURE SPECIFICATION (WPS)


for SAW, SMAW, GMAW, GTAW, FCAW
Kelompok 3 Teklas C (Pak Budi Agung)
Company_____________________________________

Approved by _____________________________________
Approved by(Signature Required)
1
12 Mei 2014
WPS No. _____________________________________
Date ___________________________________________
0
WPS Revision No.______________________________
Rev. Date _______________________________________
Pre-Qualified
Supporting PQR Nos. ______________________________________________________________________________
SMAW
Manual
Welding Process(es) ____________________________
Type(s) _________________________________________
(Manual, Semiautomatic, Automatic, Robotic, Mechanized)

Joints (see 4.13.1)


Single Weld
Joint Type ____________________________________
Backing ______________________________________
Backing Material (Type)__________________________
Groove Angle _________________________________
Root Opening Radius: U
J
Root Face ____________________________________
Backgouging: Yes
No
Backgouging Method ___________________________

Joint Details

Sketches, production drawings, welding symbols, or written


description should show the general arrangement of
the parts to be welded. Where applicable, the root
details of the weld groove may be specified.

Base Metals (see 4.13.2)


M-No. _________________ Group No. ____________
or to M-No. _____________ Group No. _______________
Baja Pegas (C < 0.2%)
Specification Type and Grade _____________________
to Specification Type and Grade ______________________
Thickness Range of Base Metal:
Groove___________________________
Fillet___________________________
Deposited Metal:
Groove___________________________
Fillet___________________________
Pipe Diameter Range:
Groove___________________________
Fillet___________________________
100 x 100 x 6 mm
Other ___________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
Filler Metals (see 4.13.3)
Filler Metal F-No._______________________________
A 5.1 E 6013
AWS Classification _____________________________
Weld Metal Analysis A-No. _______________________
Filler Metal Size________________________________
Weld Metal Thickness ___________________________
Consumable Insert _____________________________

Other ___________________________________________
AWS Specification_________________________________
Other ___________________________________________
Electrode Flux (Class)______________________________
Flux Trade Name__________________________________
Other ___________________________________________

Positions (see 4.13.4)

Preheat (see 4.13.5)

1G (Horizonal)
Position(s) of Groove____________________________
Position(s) of Fillet______________________________
Weld Progression ______________________________

PWHT (see 4.13.6)


Temperature __________________________________
Time ________________________________________

Preheat Temperature (Min.) _________________________


Preheat Maintenance ______________________________
Interpass Temperature (Max.)________________________
Continuous of Special Heating or Maintenance:
_______________________________________________
_______________________________________________
_______________________________________________

Figure F.2Example of a Welding Procedure Specification

267

AWS B2.1/B2.1M:2009

Shielding (see 4.13.7)


Torch Shielding

Root Shielding

Trailing

Environmental Shielding

Gas(es)
Composition
Flow Rate
Electrical Characteristics (see 4.13.8)

Other Variables (see 4.13.9)

DCEP (Reverse)
Type/Polarity____________________________

Current
Pulsing: Yes
No
300 A
Current (Range) _______________________________
25 V
Voltage (Range) _______________________________
Wire Feed Speed (Range) _______________________
Tungsten Electrode Size/Type_____________________
Pulsing Parameters _____________________________
Transfer Mode _________________________________
Other ________________________________________
____________________________________________
____________________________________________

Cup or Nozzle Size ________________________________


Collet Body
or Glass Lens
Cleaning Method__________________________________
Technique: Stringer
or Weave Bead
Cleaning Method__________________________________
Number of Electrodes ______________________________
Single
or Multipass
Contact Tip to Work Distance ________________________
Other ___________________________________________
_______________________________________________
_______________________________________________

Welding Parameters
Filler Metal

Electrical

Layers

Process

Class

Diameter

Type and
Polarity

single

SMAW

A 5.1 E 6013

2.6 mm

DCRP

Current
Range

Voltage
Range

Travel
Speed
Range

300 A

25 V

8 mm/s

We, the undersigned, certify that the statements in this record are correct and the test welds were prepared, welded,
and tested in accordance with the requirements of AWS B2.1/B2.1M, ( __________), Specification for Welding Procedure
and Performance Qualification.
(year)
Manufacturer or Contractor __________________________________________________________________________
12 Mei 2014
Date __________________________

By_____________________________

____________________________

(Please Print)

(Signature Required)

Permission to reproduce granted by the American Welding Society.

Figure F.2 (Continued)Example of a Welding Procedure Specification

268

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