Crude Glycerol Purification by Adsorption Via Activated Carbon Derived From Sewage Sludge
This document summarizes the purification of crude glycerol derived from a used-oil biodiesel production plant using activated carbon derived from sewage sludge. The effects of various parameters on the activated carbon properties and crude glycerol purification efficiency were investigated. The preliminary results showed that activated carbon activated by potassium hydroxide provided the best efficiency for crude glycerol purification, increasing purity from 60 to 90% by weight. The oxygen-containing surface groups on the activated carbon played a key role in crude glycerol purity.
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Crude Glycerol Purification by Adsorption Via Activated Carbon Derived From Sewage Sludge
This document summarizes the purification of crude glycerol derived from a used-oil biodiesel production plant using activated carbon derived from sewage sludge. The effects of various parameters on the activated carbon properties and crude glycerol purification efficiency were investigated. The preliminary results showed that activated carbon activated by potassium hydroxide provided the best efficiency for crude glycerol purification, increasing purity from 60 to 90% by weight. The oxygen-containing surface groups on the activated carbon played a key role in crude glycerol purity.
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Crude glycerol purification by adsorption via activated carbon
derived from sewage sludge Chaowat Autthanit 1* , Mali Hunsom 1, 2
1 Department of Chemical Technology, Faculty of Science, Chulalongorn !ni"ersity, #ango, 1$%%$ Thailan& 2 Center of '(cellence on )etrochemical an& Materials Technology, Chulalongorn !ni"ersity, #ango 1$%%$, Thailan& * Author for correspon&ence*
'+Mail, ch-resol"es.gmail-com, Tel- /00 $2 211 2310, Fa(- /00 $2 233 31%1 Abstract: This work was carried out to investigate the effect of parameters on the preparation of activated carbon from sewage sludge for crude glycerol purification. Types of activating agent (KO! "#O$ and K%CO"&! ratio of activating agent to char ('.()*.( w+w&! impregnation time (,)%, hrs& and carboni-ation temperature (,(().(( o C& were e/plored. The preliminary results indicated that among the utili-ed activating agents! the activated carbon activated by KO provided the best efficiency for crude glycerol purification. The purity of crude glycerol increased from ", to 0. wt.1 in the presence of activated carbon activated by KO at ratio of ,:'! impregnation time of %, hr and carboni-ation temperature of 0(( o C. 2oreover! the o/ygen)containing surface groups on the surface of activated carbon played a key role on the purity of crude glycerol. '. 3ntroduction 4nterest in 5io&iesel 5ase& on fatty aci& methyl esters has grown consi&era5ly worl&wi&e- This is also the case in Thailan& where the recent increase in 5io&iesel pro&uction is pre&icte& to 5e at least four+ fol& o"er 6ust four years, from less than 2-171$ 0 l8&ay in 2$$1 to an e(pecte& 1-971$ 0 l8&ay in 2$12 :1;- The pro&uction of 1$ g of 5io&iesel yiel&s appro(imately 1 g of cru&e glycerol :2;, 4ncreasing the share of 5io&iesel in transportation fuels may &ecrease the net emission of C<2 an& alle"iate the glo5al warming pro5lem- Howe"er, the increase in 5io&iesel pro&uction rates will significantly raise the =uantity an& surplus of cru&e glycerol an& partially waste in the en"ironment- This is 5ecause the cru&e glycerol &ischarge& from 5io&iesel pro&uction plants consists not only of glycerol 5ut also many other chemicals such as water, salts, soap, alcohol, traces of glyceri&es, an& "egeta5le colors :%;- 4n a&&ition, high+purity glycerol is still re=uire& as it is an important in&ustrial fee&stoc for applications in the foo&, cosmetic an& pharmaceutical in&ustries, as well as other more minor uses :9;- #ecause the separation of glycerol "ia con"entional &istillation processes is not economically "ia5le, remo"al of impurities "ia a&sorption 5y a selecti"e a&sor5ent is one of the possi5le ways to purify cru&e glycerol to accepta5le stan&ar&s :3;- Consi&ering the potential commercial application of selecti"e a&sorption of glycerol, it is certainly necessary to fin& a cheaper an& efficient a&sor5ent for treatment of cru&e glycerol :0;- The a=ueous+phase a&sorption of cru&e glycerol has 5een concerne& mainly on acti"ate& car5on- 4n this wor, the purification of cru&e glycerol &eri"e& from a waste use&+oil utili>ing 5io&iesel ?methyl ester@ pro&uction plant was carrie& out using acti"ate& car5on &eri"e& from in&ustrial sewage slu&ge 5y chemical acti"ation metho&- 'ffects of ratio of acti"ating agent to char, impregnation time an& car5oni>ation temperature on the properties of acti"ate& car5on as well as the cru&e glycerol purification efficiency were in"estigate& %. 2aterials and 2ethods 2-1 )re+treatment of cru&e glycerol 4nitially, the free fatty aci& an& salt contents were re&uce& 5y aci&ification- 4n each trial, %$$ g of cru&e glycerol was aci&ifie& 5y the a&&ition of phosphoric aci& ?13A H%)<9@ to the &esire& pH 2-3, an& then left for 12 h until the solution ha& phase separate& into three &istinct layers, that is a top layer of free fatty aci&s, the mi&&le glycerol+rich layer an&, if present, the 5ottom inorganic salt+rich layer- The top layer was remo"e& 5y slow &ecantation an& the mi&&le glycerol+ rich layer was separate& from the 5ottom inorganic salt+rich layer, if present, 5y filtration- )rior to remo"al of the resi&ue salts from glycerol+rich layer, it was neutrali>e& 5y the a&&ition of 12-3 M Ba<H to pH 2-$, left for a while an& then filtere& to eliminate the precipitate& salt :1;- 2-2 )reparation of acti"ate& car5ons Acti"ate& car5ons from sewage slu&ge were prepare& in a two+step process, pyrolysis an& chemical acti"ation processes- 4n the pyrolysis process, sewage slu&ge was first washe& with water to remo"e the water+solu5le impurities, &rie& at 1$3 o C for 29 hrs- Then the precursor was heate& to 9$$ o C at the rate of 1$ o C8min for 2 hrs un&er B2 atmosphere at flow of 3$ ml8min, an& then coole& to room temperature at the same rate- The resulting material was calle& chars- The chars were then su56ecte& to chemical acti"ation- 4n the chemical acti"ation process, 1$-$ g of the pyroly>e& car5on were mi(e& with 1$$ mC of &istille& water an& amount of acti"ation agent, &epen&ing on the ratios of acti"ation reagent8pyroly>e& car5ons &esire& ?1,1, 2,1, %,1, 9,1, 3,1 an& 0,1 5y weight@ for each acti"ation agent ?D<H, H%)<9 an& D2C<%@- The mi(ture was shaen at 2$$ rpm &epen&ing on the set time ?3+23 hrs@- Finally, the car5oni>ation was con&ucte& at one of fi"e &ifferent temperatures ?3$$+E$$ o C@ un&er nitrogen flow at heating rate of 1$ o C8min, an& hel& at %$ min- After #ure and Applied Chemistry 3nternational Conference %('" (#ACCO4 %('"& 2 acti"ation, the &eri"e& acti"ate& car5ons were remo"e& from the reactor- Then, it was rinse& with %-$ M HCl an& &eioni>e& water for se"eral times to remo"e other inorganic matter until the pH 5ecome neutral, filtere& an& finally &rie& at 1$3 o C for 29 hrs- 2-% A&sorption with pro&uce& acti"ate& car5on A&sorption of pretreate& cru&e glycerol was con&ucte& at room temperature in conical flass with continuous shaing- )rior to use, the pro&uce& acti"ate& car5on was &rie& at 1$3 FC for %$ min to eliminate free moisture- 4n the a&sorption stage, acti"ate& car5on was mi(e& with pretreate& cru&e glycerol at ratio of 02 g8l pretreate& cru&e glycerol, mi(e& at 23$ rpm for E$ min an& then su56ecte& to "acuum filtration to remo"e the acti"ate& car5on- 2-9 Analysis The glycerol content in purifie& cru&e glycerol was measure& accor&ing to the stan&ar& metho& ?ASTM D20%2+1$@ :1; 5y a titration with so&ium metaperio&ate- This test metho& is 5ase& on the col& o(i&ation of the glycerol 5y so&ium metaperio&ate in a strong aci&ic me&ium- The glycerol content can 5e calculate& 5y using '=- ?1@ Glycerol content ?A@ H 1-13123 7 ?I1+I2@ ?1@ m Jhere, I1 H "olume of so&ium hy&ro(i&e use& in glycerol titration ?mC@ I2 H "olume of so&ium hy&ro(i&e use& in 5lan titration ?mC@ m H weight of glycerol sample use& ?g@ Ash content was analy>e& accor&ing to the Stan&ar& metho& ?4S< 2$E1+1E22@ 5y 5urning 1 g glycerol in a muffle furnace at 23$ FC for % h- The M<BG ?Matter <rganic Bon+glycerol@ le"els an& water was measure& in terms of contaminants, which were calculate& 5y the &ifference from a hun&re& of the pre"ious three compositions :1$$+?A glycerol content/A ash content@;- The contents of o(ygen+ containing surface functional groups with "arying aci&ity were &etermine& 5y the #oehmKs metho& of titration with 5asic solutions of &ifferent 5ase strengths ?BaHC<%, Ba2C<% an& Ba<H@ :2;- The superiority of sewage slu&ge for acti"ate& car5on pro&uction was first chece& using pro(imate analysis- ". 5esults and 6iscussion %-1 )roperties of cru&e glycerol The original cru&e glycerol was a &ar 5rown li=ui& with a pH of 1+E- 4t containe& a low content of glycerol 5ut a relati"ely high ash an& contaminant contents ?Ta5le 1@- The ash content was largely compose& of inorganic matter such as so&ium salts that originate& from the utili>e& catalyst ?Ba<H@ in the transesterfication process- #y far the largest contaminant was M<BG, which in&ee& e(cee&e& the glycerol le"els, an& was generate& 5y the contamination of soap, methanol an& methyl esters in the glycerol resi&ue from the 5io&iesel pro&uction process- During the pre+treatment stage, some of the fatty aci&s were release& as solu5le soap an& some of methyl esters &issol"e& or suspen&e& in the glycerol solution- These free fatty aci&s an& methyl esters then reacte& with the e(cess Ba<H in the su5se=uent neutrali>ation step to re+form soap which remaine& in the glycerol resi&ue :1;- %-2 'ffect of parameters on cru&e glycerol purification 5y a&sorption with acti"ate& car5on &eri"e& from slu&ge %-2-1 'ffect of weight ratio of acti"ating agent to char 'ffects of weight ratio of acti"ating agent to char on cru&e glycerol purification were carrie& out at the weight ratio of 1 5y using three types of acti"ating agent inclu&ing D<H, D2C<% an& H%)<9 at constant acti"ating time of 2$ hr an& car5oni>e& in B2 atmosphere at 3$$ o C for %$ min- The surface o(ygen containing functional groups inclu&ing car5onyl, car5o(yl, hy&ro(yl an& lactone were first measure&- As shown in Figure 1, large =uantity of car5onyl was generate& on the surface of acti"ate& car5on compare& with other types of acti"ating agent- This group increase& as the increase of weight ratio of D<H to char while the other measure& groups remaine& Ta5le 1- Characteristics of cru&e glycerol, pretreate& cru&e glycerol an& purifie& cru&e glycerol 5y a&sorption process )arameters #S 2021,1E2E :E; Cru&e glycerol )retreate& cru&e glycerol )urifie& cru&e glycerol 5y a&sorption process Acti"ate& car5on &eri"e& from slu&ge a Commercial acti"ate& car5on pH 1-$+E-$ 2-$ 2-$ 2-$ Glycerol content ?wt-A@ L 1$ 22-2% M $-19 %3-20 M $-22 1E-%3 M 1-22 19-1 M $-13 Ash content ?wt-A@ N 1$ %0-11 M $-2$ 2E-$2 M $-31 E-E9 M 1-21 1%-1$ M $-1% Contaminant ?wt-A@ N 1$ %0-3E %3-12 $-21M $-3$ 2-E M $-22 Color ?)t+Co unit@ 122,132 139,$%1 2,920 M %E 90,022 M 2021 a At the acti"ate& car5on &ose of 02 g8l glycerol at 23$ rpm for E$ min ?D<H 3,1, 23 hr an& 1$$ o C@ #ure and Applied Chemistry 3nternational Conference %('" (#ACCO4 %('"& constant or &ecrease slightly- The similar tren& of =uantity change was o5ser"e& in the case of D2C<%- Howe"er, in the presence of H%)<9, more =uantities of hy&ro(yl an& car5o(yl were generate& compare& with car5onyl an& lactone- The hy&ro(yl an& car5o(yl groups were 9-E an& 9-1 m'=8g at weight ratio of 0, while only 2-1 an& 1-3 m'=8g of car5onyl an& lactone were generate&- This might 5e attri5ute& to the fact that D<H an& D2C<% are the 5asic chemicals, which can enhance high generation of 5asic o(ygen functional groups ?car5onyl group@, while H%)<9 is the aci& chemical which can enhance a more generation of aci& o(ygen functional groups ?car5o(yl, hy&ro(yl an& lactone@- Figure 1- Contents of o(ygen containing surface functional groups of the acti"ate& car5on with D<H at &ifference acti"ating ratios- Figure 2- 'ffect of weight ratio of acti"ating agent to char on the purity of cru&e glycerol- Figure 2 shows "ariation of glycerol content in cru&e glycerol purifie& 5y a&sorption with acti"ate& car5on acti"ate& 5y D<H, D2C<% an& H%)<9- 4t was foun& that the acti"ate& car5on acti"ate& 5y D<H at the weight ratio of D<H to char of 3,1 pro"i&e& the 5est purity of cru&e glycerol compare& with other types of acti"ating agent- 4t can enhance the purity of cru&e glycerol from %3-20 to 01-$1 wt-A, while D2C<% an& H%)<9 can increase the purity of cru&e glycerol to 31-2 an& 9$-1 wt-A at the weight ratio of 0 an& 9, respecti"ely- This is 5ecause the D<H can enhance a high formation of car5onyl group on the surface of acti"ate& car5on- As propose& 5y )ereira et al- :1$;, the car5onyl group is the 5asic functional group containing high =uantity of electron acceptor :11; :12;, which can 5on& as well to the anionic charge of FAM' or FFAs ?O+C<< + @, resulting to the &ecrease of contaminant in purifie& cru&e glycerol- Thus, it fa"ors to 5on& with the negati"e charge& aci& groups- 4n this case, the cru&e glycerol containe& large =uantity of free fatty aci&, which has negati"ely charge& aci& groups :1%;- Thus, the presence of high =uantity car5onyl group can re&uce high =uantity of fatty aci& containing in cru&e glycerol- Howe"er, if the ratio of D<H was increase& to 0,1, the purity of cru&e glycerol also &ecrease& from 01-$1 to 01-12 wt-A- This was possi5ly &ue to the &ecomposition of e(cessi"e D<H molecules to water which can gasify with car5on to form C< an& H2 :19;- <"er+gasification might re&uce the specific surface area an& a&sorption of cru&e glycerol- %-2-2 'ffect of impregnation time 'ffect of impregnation time on cru&e glycerol purification 5y the a&sortion with acti"ate& car5on acti"ate& 5y D<H at the weight ratio of 3,1 an& car5oni>e un&er B2 atmosphere at 3$$ o C for %$ min was in"estigate& in the range of 3+23 hrs- The glycerol content in purifie& cru&e glycerol increase& as the increase of impregnation time ?Figure %@- This is might 5e attri5ute& to the fact that long impregnation time woul& promote the &iffusion of D<H in the char, resulte& to the formation of large =uantity of car5onyl group from 1-E1 m'=8g at 3 hr to 9-00 m'=8g at 23 hr- Hence, the impregnation time of 23 hr was re=uire& an& was use& in su5se=uent e(periments- Figure %- 'ffect of impregnation time on the purity of cru&e glycerol purifie& 5y a&sorption with D<H at weight ratio to char of 3- %-2-% 'ffect of car5oni>ation temperature 'ffect of car5oni>ation temperature on cru&e glycerol purification 5y the a&sortion with acti"ate& car5on acti"ate& 5y D<H at the weight ratio of 3,1 an& car5oni>e un&er B2 atmosphere at &ifferent temperature in the range of 3$$+E$$ o C for %$ min was in"estigate& at constant impregnation time of 23 hr- As shown in Figure 9, the glycerol content in purifie& cru&e glycerol increase& from 22-01 to 1E-%3 wt-A as the increase of car5oni>ation temperature of 3$$ to 1$$ o C- This correspon&s to the increase of car5onyl group on the surface of acti"ate& car5on from 9-02 m'=8g to 2-$1 m'=8g- Howe"er, further increase the car5oni>e& temperature from 1$$ to E$$ o C results to the &ecrease of glycerol content to 02-$1 wt-A, consistent with the &ecrease of the =uantity of car5onyl group to 9-13 m'=8g- This is 5ecause the car5onyl groups can &ecomposition aroun& 13$ o C :11;, resulting to the &ecrease of the a&sorption capacity of contaminants from cru&e glycerol- 4n a&&ition, D<H can con"ert to potassium car5onates at higher temperature :13;, resulting to the &ecrease of surface area as well as the low the capacity to a&sor5 contaminants in cru&e glycerol- Figure 9- 'ffect of car5oni>ation temperature on the purity of cru&e glycerol purifie& 5y a&sorption with D<H at weight ratio to char of 3- The properties of purifie& cru&e glycerol purifie& 5y the a&sorption with acti"ate& car5on &eri"e& from slu&ge an& commercial one were &emonstrate& in Ta5le 1- 4t was clearly seen that the cru&e glycerol purifie& 5y the acti"ate& car5on &eri"e& from slu&ge ha& high glycerol content than that purifie& 5y commercial acti"ate& car5on- 4n a&&ition, the color of the former case was lower than the latter case as &emonstrate& in Figure 3-
Figure 3- Color of ?a@ cru&e glycerol, ?5@ pretreatment cru&e glycerol an& purifie& cru&e glycerol 5y a&sorption with ?c@ commercial acti"ate& car5on an& ?&@ acti"ate& car5on &eri"e& from slu&ge- $. Conclusions 4n this stu&y, sewage slu&ge has 5een shown to 5e a feasi5le source for cru&e glycerol purification- Among utili>e& chemical agent, D<H showe& the performance compare& with D2C<% an& H%)<9 5ecause it can enhance the large generation of car5onyl group on the surface of acti"ate& car5on- Thus, it was chosen as the most effecti"e acti"ation reagent for acti"ation of sewage slu&ge for pro&ucing the 5est result in percentage of glycerol- The optimum con&ition for preparation of acti"ate& car5on from sewage slu&ge was o5taine& at acti"ate& car5on acti"ate& 5y D<H at ratio of 3,1, impregnation time of 23 hr an& car5oni>ation temperature of 1$$ o C- This con&ition pro"i&e& the 5est acti"ate& car5on which ga"e the most efficiency for cru&e glycerol purification- Acknowledgements The authors acnowle&ge the Department of Chemical Technology, Faculty of Science, Chulalongorn !ni"ersity for financial support, the Banyang Te(tile Co-, Ct& for raw material support- 5eferences :1; O- Manosa, S- Cimpattayanate an& M- Hunsom, Fuel Processing Technology, .% ?1@, 2$11, E2+EE- :2; P- Chi, D- )yle, P- Jen, C- Frear an& S- Chen, Process Biochem- $% ?2$$2@ 13%2+1393- :%; M- Ha6e an& F- Sopal, Bioresource Technol '(' ?2$1$@ %292+%293- :9; D-T- Qohnson an& D-A- Taconi, Eng. Progress %* ?2$$2@ %%1+%90- :3; F- Daraosmanoglu, D-#- Cigi>oglu, M- Tuter, an& S- 'rtein, Energy Fuels '( ?1EE0@, 1E$)1E3- :0; C- )eere5oom, #- Doenigsnecht, M- Hunter, Q-'- Qacson, an& D-Q- Miller, Carbon $, ?2$$2@ 32E+310- :2; R- Chen, S- Qeyaseelan an& B- Graham, Waste Manage %% ?2$$2@ 233+20$- :1; D-T- Qohnson an& D-A- Taconi, Eng. Progress %* ?2$$2@ %%1+%90- :E; T-C- <oi, D-C- Song, D- D>ulefly, J-M-P- Jan Sunus an& A-H- Ha>imah, J. Palm Oil Res- '" ?2$$1@ 10+22- :1$; M- F- O- )ereira, S- F- Soares, Q- Q- M- <rfao, an& Q- C- Figueire&o, Carbon $' ?2$$%@ 111+121- :11; B-D- 'piotis, Journal of the American Chemical ociety .$ ?1E22@ 1E90- :12; G-R- Su, S-R- Cu, H- Chen an& P-B- Phu, Carbon $" ?2$$3@ 2213- :1%; G- Ii"eanan&, urface mo!ification of acti"ate! carbon for the remo"al of #ater im$urities, The Center for Microfi5rous Material Manufacturing, Department of Chemical 'ngineering, Au5urn !ni"ersity, !SA ?2$$1@- :19; Q- G!< an& A- C- C!A, Chemical Engineering Research an! %esign 0' ?2$$%@ 313+3E$- :13; A- Basser an& A- 'l- Hen&awy, A$$lie! urface cience %,, ?2$$E@ %22%+%2%$ ?a@ ?5@ ?c@ ?&@