Certification Course

Course Title : MS PIPING DESIGN AND ENGINEERING

Venue : M S Institute of Engineering,
Habeeb Plaza, Beside Servi Hotel,
Above Fantoosh, Mehdipatnam , Hyderabad- 500028 , A.P. , India

Overview

This Certification Course on Process Piping Design & Engineering is integrated with
Process Plant Layout & Equipments, per ASME B31.3 and ASME B31.1 ,
Piping Stress Analysis , Process Piping Drafting, Hydraulic Design of Piping Systems
etc.

Process Piping is the piping that convey fluids under pressure or vaccum inside the
boundaries of a Chemical plant, Petroleum refinery, Gas Processing plant,
Petrochemical, Pharmaceutical, Textile, Paper, Semiconductor & Cryogenic Plants
falls under the scope of ASME B 31.3

It is a complex arrangement of pipes, valves, support clamps, other related
components and control instrumentation.

The Certification Course comprehensively focuses from fundamentals of Process
Piping Systems, Layout of Piping Systems, Mechanical / Process Equipments,
Flexibility Analysis Stress Analysis to Industry Leading Pipe Stress Analysis CAESAR
- II Software and Process Piping Drafting.

ASME B 31.3 Provides requirements for design, erection, materials, inspection,
fabrication, testing for process piping in Petroleum refineries, chemical plants,
pharmaceutical plants, textile plants, paper plants, Semiconductor Plants, Cryogenic
Plants process plant.







Course Syllabus :

PART - 1

PIPING SYSTEMS DETAILED ENGINEERING
LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
MECHANICAL AND PROCESS EQUIPMENT


Section 1 Fundamentals of piping
Section 2 ASME codes and standards
Section 3 Classification of pipe
Section 4 Piping Material Specifications ASME / ASTM
Section 5 Calculation of standards property of piping materials
Section 6 Pipe Fittings
Section 7 Types of Flanges

Section 8 Types of Valves

Section 9 Mechanical and Process Equipment

Section 10 Flow Diagrams

Section 11 Piping Isometric

Section 12 Piping and Equipment Layout

Section 13 Pipe Supports

PART - 2

PIPING SYSTEMS DESIGN

Section 14 Design of process piping requirements per ASME B31.3

Section 15 Design pressure integrity

Section 16 Typical wall thickness calculation for Oil and Gas,
Petrochemical, Refineries(eg. Saudi Aramco)

Section 17 Hydraulic Design of Piping systems
Section 18 Design Calculations of Piping sizing
Section 19 Pump Calculations


PART 3

PIPE STRESS NALYSIS
Section 20 Introduction
Section 21 Stresses due to Sustained Loads, Stresses due to Displacement
Strains and Stresses due to Occasional Loads

Section 22 Pipe Flexibility Analysis per ASME B31.3

Section 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress
/ Sustained Loads

Section 24 Design Calculations of Occasional Loads

Section 25 Design Calculations of Wind Load on a Piping Support in Open
Terrain

Section 26 Determination types of Pipe Support and Maximum Allowable
Span

PART - 4

CAESAR II STATIC ANALYSIS

D E T A I L E D C O U R S E S Y L L A B U S O U T L I N E

PART - 1

PIPING SYSTEMS DETAILED ENGINEERING
LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
MECHANICAL AND PROCESS EQUIPMENT



Section 1 Fundamentals of piping
Definition and Application of Piping
Pipe Manufacturing
Pipe Fabrication
Pipe Designations






Section 2 ASME codes and standards
ASME Boiler and Pressure vessels Codes
ASME Pressure Piping Design Codes.
API Codes
Other Codes & Standards


Section 3 Classification of pipe
Manufacturing Methods
Weight and Size Standards STD, Extra Strong XS , Double

Extra Strong XXS etc.
Applications or Uses
Pressure Temperature Rating System


Section 4 Piping Material Specifications ASME / ASTM
Ferrous Material Specifications
Non Ferrous Material Specifications

Section 5 Calculation of Standards Properties of Commercial Piping

Materials
Several Examples of Calculation of Standards Properties of

Commercial Piping Materials

Section 6 Pipe Fittings
Types of Fitting - Butt Weld, Threaded and Socket Weld
Elbow 90 degree (LR & SR), 45 degree, Reducing Ell.
Branch Connections Straight & Out let Tees
Reducers Concentric & Eccentric, Reducer Offsets.
Fabricated Branch Connections Stub In & Stub On,
Branch Reinforcements Reinforcing Pad, Welding Saddle
Olets.
Olet Fittings Weldolets, Sockolets, Threadolets,
Latrolets, Elbolets

Section 7 Types of Flanges
Definition of Flange.
Types of Flanges based on Face and Application,-. Forged
Steel and Cast Iron Flanges.
Threaded Flanges, Slip-on Flanges, Socket-Welded Flanges ,



Welded-Neck Flanges, Blind Flanges
Gaskets Types, Thickness, Bolts & Nuts.


Section 8 Types of Valves
Definition & basic function
Valve Types Gate, Globe, Ball, Check, Butterfly, Angle,
PRV/PSV, & Plug, Automatic Control, Needle,
Diaphragm, Safety Pop
Application of Check Valve
Valve Storage Procedure
Valve Testing
Control Valve Manifold. Layout Representation &
Requirements.

Section 9 Mechanical and Process Equipment
Static Equipment Horizontal Vessels, Vertical Vessels, Storage
Tanks, Heat Exchanger, Reboiler, Towers and Columns.

Rotary Equipment Pumps, Compressor, Fans, & Steam
Turbines.

Section 10 Flow Diagrams
Process Flow Diagram PFD
Piping & Instrumentation Diagram P & ID.
Utility Flow Diagram
Line Numbering
P& ID Requirements
Flow Diagram Exercises.
Symbols & Abbreviations.
Instrument Types & Symbols Flow, Temp, and
Pressure & Level.
Flow Plan arrangement etc.
Section 11 Piping Isometric
Definition
Drawing Piping Isometrics
Isometric Dimensions, Notes & Callouts.
Isometric Offsets.
Exercises on Creation of Isometrics form Piping Plans and
Sections.


Section 12 Piping and Equipment Layout (Plot Plan, Equipment
Layout, & Piping GA Drawings)

Plot Plan Development & Requirements.
Equipment Layout Terminology, Control Point & Battery Limits
Preparation of Equipment Layout.
Piping GA Drawing Requirements and Layout Procedure.
Pump GA Drawing and Layout Consideration.
Tank & Vessel Layout Consideration .etc.
Section 13 Pipe Supports
Types and Functions of Supports
Anchors
Pipe Guides
Limit Stops
Pipe Shoe
Dummy Leg / Trunion
Field Support / Base Support
Rigid Hangers
Flexible or Resilient Supports - Variable & Constant Load
Pipe Rack and Yard Piping Design


PART - 2

PIPING SYSTEMS DESIGN


Section 14 Design of process piping requirements per ASME B31.3
Scope of ASME B 31.3, B31.1
Design Pressure & Design Temperature for Piping Systems.
Ratings of Flanges etc.
Reinforcement of Branch Connection

Section 15 Design pressure integrity
Concept of Pressure Integrity
Pressure Design of Straight Pipe under Internal Pressure.
Wall thickness Calculations
Section 16 Typical wall thickness calculation for Oil and Gas,
Petrochemical, Refineries ( eg. Saudi Aramco)

Several Examples of wall thickness calculation for Oil and
Gas, Petrochemical, Refineries ( eg. Saudi Aramco)




Section 17 Hydraulic Design of Piping Systems
Fluid Flow Sizing
Pipe Sizing

Recommended Velocities for Water and Steam Piping etc.

Reynolds Number
Types of Flow in Piping
Pressure Drop due to Friction / viscosity
Darcy Weisbach Equation
Friction Factor
Moody Diagram
Minor Losses in Piping Equivalent Length Method & Loss

Coefficient Method.

Section 18 Design Calculations of Piping sizing
Several Examples of Calculation of Pipe Sizing

Section 19 Pump Calculations
Head
Section and Flooded Lift
Velocity Head
Total Dynamic Section Head, Total Dynamic Discharge Head,
Total Systems Head
Cavitation in Pumps
NPSH Required & NPSH Available for Pumps.
Several Examples of Design of Pump Calculations

PART - 3

PIPE STRESS ANALYSIS


Section 20 Introduction
Objectives & Definition of Stress Analysis
Critical Line List
Information Required for Stress Analysis
Piping Loads Static & Dynamic

Requirements of ASME B 31.3 Code Sustained Loads,


Thermal Expansion & Occasional Loads.





Section 21 Stresses due to Sustained Loads, Stresses due to
Displacement Strains and Stresses due to Occasional Loads

Longitudinal Stress,
Longitudinal Stress from Pressure
Longitudinal stress due to weight
Allowable Displacement Stress range

Basic Allowable Stress at maximum material temperature.


Section 22 Pipe Flexibility Analysis per ASME B31.3
Pipe Stress Analysis Logic
Minimum Flexibility Requirements
Stress Range Reduction Factor f
Piping Flexibility General Consideration
Stress Analysis Flexibility Requirements
Stress Analysiss Function
Scope of Code Requirements


Section 23 Design Calculation of Pipe Stresses by Thermal
Expansion Stress / Sustained Loads
Several Examples of Design Calculation of Pipe Stresses by

Thermal Expansion Stress / Sustained Loads

Section 24 Design Calculations of Occasional Loads


Several Examples of Design Calculation of Occasional
Load


Section 25 Design Calculations of Wind Load on a Piping Support
in Open Terrain

Calculating Civil / Mechanical Load on Pipe Systems
Hydrostatic Test Weight
Wind Force
Wind Shielding

Several Examples of Calculations of Wind Load on a
Piping
Support in Open Terrain








Section 26 Determination types of Pipe Support and Maximum
Allowable Span

Maximum Support Spacing Based on Weight, Deflection
Criteria and Design Loads
Suggested Pipe Support Spacing
Several Examples of Types of Support and Maximum

Allowable Span




PART - 4

CAESAR II STATIC ANALYSIS

Introduction
Nozzle Thermal Growth Calculations pumps, vessels,
heat exchangers.
Modelling of Piping elements & Isometrics Bends, Reducers,

Valves, oops
Performing Static Analysis.
Modifying Load Cases.
Hanger Selection
Set up of Wind Load Cases.
Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
Load Case Editor
Viewing Reports
Equipment Nozzle Load Qualifications
Coding technique of Vessel piping includes both piping
and vessel coding in Caesar II.
Local vessel flexibilities
Evaluation of local vessel stresses
Practical Examples Input, Analysis & Results